A copper foil welding and fixing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为了解决“现有焊接铜箔治具的成本较高和寿命过短,且无法适应多种尺寸的线路板焊接的问题
通过铜箔焊接固定装置上设置容置结构,包括基台和焊接台,焊接台设置在基台上端,焊接台上设有焊接槽;以及转动结构,包括固定组件和转动组件,固定组件设置在基台任一侧,转动组件与固定组件转动连接,且转动组件设有转动板,转动板被设置为抵接设置在焊接槽内;其中,基台设置设有第一限位件,焊接台设有第二限位件,焊接台通过第一限位件、第二限位件限位在基台上。以实现转动板转动压合在焊接槽内,从而实现焊接压合,并通过第一限位件和第二限位件以适配多种尺寸的线路板铜箔焊接。
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Figure CN224615529U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of welding equipment, and in particular relates to a copper foil welding fixing device. Background Technology
[0002] The copper foil on the circuit board is a core component. It is used to conduct current through the circuit board, forming a complete current path to ensure that the circuit works as designed.
[0003] In existing technologies, automated welding equipment for copper foil welding is not only immature but also very expensive, hindering low-cost production. Most existing welding is manual, and the fixtures used for manual welding are mostly magnetic or clamp-based. These methods are difficult to use for picking up and placing, and magnetic attraction often requires alignment during handling.
[0004] In the mass production of circuit boards that require soldering, magnetic fixation fixtures are not only costly and have a short lifespan, but their structure is also usually unsuitable for soldering circuit boards of various sizes. Utility Model Content
[0005] To address the problems of "existing copper foil welding fixtures being too costly, having too short a lifespan, and being unable to adapt to the welding of circuit boards of various sizes," this application proposes a copper foil welding fixing device.
[0006] This utility model solves the problem through the following technical solution: In a first aspect, this utility model proposes a copper foil welding and fixing device, comprising: The accommodating structure includes a base and a welding table, with the welding table located at the upper end of the base and a welding groove provided on the welding table; The rotating structure includes a fixed component and a rotating component. The fixed component is located on either side of the base. The rotating component is rotatably connected to the fixed component. The rotating component is provided with a rotating plate, which is configured to abut against the welding groove. The base is provided with a first limiting component, and the welding table is provided with a second limiting component. The welding table is limited on the base by the first limiting component and the second limiting component.
[0007] The copper foil welding and fixing device includes a receiving structure comprising a base and a welding table, with the welding table positioned at the upper end of the base and having a welding groove on the welding table; and a rotating structure comprising a fixing component and a rotating component, with the fixing component positioned on either side of the base and the rotating component rotatably connected to the fixing component, the rotating component having a rotating plate positioned to abut against the welding groove; wherein the base is provided with a first limiting member and the welding table has a second limiting member, the welding table being limited on the base by the first and second limiting members. This allows the rotating plate to rotate and press into the welding groove, thereby achieving low cost and long lifespan of the device, and the first and second limiting members are used to adapt to the welding of copper foil on circuit boards of various sizes.
[0008] In some embodiments, the first limiting member is configured as at least one first positioning through hole, the welding table is provided with a connecting through groove, and the second limiting member is configured to pass through the first positioning through hole and the connecting through groove for fixation.
[0009] In some embodiments, the connecting through groove is connected to the welding groove, and the bottom of the welding groove is provided with a first positioning through hole so that the second limiting member is set to limit the inside of the welding groove.
[0010] In some embodiments, the fixing component has a rotating shaft and a support portion. The support portion is vertically mounted on the base, the rotating shaft is mounted on the upper end of the support portion, the first side of the rotating plate is rotatably connected to the fixing component, and the second side of the rotating plate is configured to abut against the welding groove.
[0011] In some embodiments, the fixing component is provided with a counterweight, which is rotatably mounted on a rotating shaft, and a first side is connected to the counterweight.
[0012] In some embodiments, the counterweight is provided with a second positioning through hole, the rotating plate is provided with a fixing hole, and the rotating plate is provided with a third limiting member. The third limiting member passes through the fixing hole and the second positioning through hole and is used to fix the counterweight and the rotating plate.
[0013] In some embodiments, a gripper is provided on the rotating plate, the gripper being configured to lift the rotating plate out of the welding groove.
[0014] In some embodiments, the rotating plate is provided with a first part and a second part, the first part being configured to be rotatably connected to the fixed component, and the second part being configured to abut against the welding groove.
[0015] In some embodiments, the upper and / or lower surfaces of the second part are provided with arcuate surfaces to reduce the area of the second part abutting against the welding groove.
[0016] In some embodiments, the welding groove is provided with a notch, and the rotating plate is disposed in the notch and abuts against the welding groove.
[0017] The beneficial effects of this utility model of a copper foil welding and fixing device are: The copper foil welding and fixing device includes a receiving structure comprising a base and a welding table, the welding table being positioned at the upper end of the base and having a welding groove; and a rotating structure comprising a fixing component and a rotating component, the fixing component being positioned on either side of the base, the rotating component being rotatably connected to the fixing component, and the rotating component having a rotating plate positioned to abut against the welding groove; wherein, the base is provided with a first limiting member, and the welding table is provided with a second limiting member, the welding table being limited on the base by the first and second limiting members. This allows the rotating plate to rotate and press into the welding groove, thereby achieving welding pressing, and the first and second limiting members are used to accommodate the welding of copper foil on circuit boards of various sizes. Attached Figure Description
[0018] Figure 1 This is a perspective view of Embodiment 1 of the copper foil welding and fixing device of this utility model; Figure 2 This is a top view of the base and welding table of Embodiment 2 of the copper foil welding and fixing device of this utility model; Figure 3 This is a rear view of Embodiment 2 of the copper foil welding and fixing device of this utility model; Figure 4 This is a top view of the rotating plate in Embodiment 2 of the copper foil welding and fixing device of this utility model.
[0019] Figure label: 1. Receiving structure; 11. Base; 111. First positioning through hole; 12. Welding station; 121. Welding groove; 1211. Notch; 122. Connecting through groove; 2. Rotating structure; 21. Rotating shaft; 22. Support part; 23. Counterweight; 231. Second positioning through hole; 24. Rotating plate; 241. First side; 242. Second side; 243. First part; 244. Second part; 245. Fixing hole; 246. Grip; 247. Curved surface. Detailed Implementation
[0020] It should be noted that, in the absence of conflict, the embodiments and technical features in the embodiments of this utility model can be combined with each other. The detailed description in the specific embodiments should be understood as an explanation of the spirit of this utility model and should not be regarded as an improper limitation of this utility model.
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the specific technical solutions of this utility model will be further described in detail below with reference to the accompanying drawings of the embodiments of this utility model. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0022] In the embodiments of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0023] Furthermore, in this embodiment of the invention, directional terms such as "upper," "lower," "left," and "right" are defined relative to the positions of the components shown in the accompanying drawings. It should be understood that these directional terms are relative concepts, used for relative description and clarification, and can change accordingly depending on the position of the components in the accompanying drawings.
[0024] In the embodiments of this utility model, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral part; it can be a direct connection or an indirect connection through an intermediate medium.
[0025] In embodiments of this invention, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0026] In this embodiment of the invention, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design described as "exemplary" or "for example" in this embodiment of the invention should not be construed as being more preferred or advantageous than other embodiments or designs. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant information in a specific manner.
[0027] Example 1: like Figure 1 As shown, this embodiment proposes a copper foil welding and fixing device, including: The accommodating structure 1 includes a base 11 and a welding table 12. The welding table 12 is disposed on the upper end of the base 11 and has a welding groove 121. And the rotating structure 2, including a fixed component and a rotating component, the fixed component is disposed on either side of the base 11, the rotating component is rotatably connected to the fixed component, and the rotating component is provided with a rotating plate 24, the rotating plate 24 is configured to abut against the welding groove 121; The base 11 is provided with a first limiting member, and the welding table 12 is provided with a second limiting member. The welding table 12 is limited on the base 11 by the first limiting member and the second limiting member.
[0028] Specifically, a base 11 and a welding table 12 are provided on the housing structure 1. The base 11 has a position for mounting the welding table 12. The base 11 and the welding table 12 can be integrally set. Preferably, the base 11 and the welding table 12 are detachably fixed to adapt to different structures and sizes of welding tables 12, thereby enabling the fixing device to adapt to copper foil welding of circuit boards of various sizes. The welding table 12 is provided with a welding groove 121, which is used to limit and fix the circuit board and copper foil to be welded, so that manual or automatic welding can be performed after fixing. In order to improve the stability of welding, a rotating plate 24 is usually provided. The rotating plate 24 abuts against or disengages from the welding groove 121 by rotating. By using the rotating structure 2, the abutment and pressing of the circuit board or the disengagement after welding can be achieved. The rotating plate 24 automatically presses against itself by its own weight, which not only makes the fixture simpler and more convenient, but also eliminates the need for alignment and simplifies the operation. Furthermore, the rotation control of the rotating plate 24 can be made more flexible by manual or automatic control.
[0029] Furthermore, the rotating plate 24 not only has the function of pressing, but also prevents solder paste from flowing to the other side of the rotating plate 24 during soldering, thereby reducing the risk of products being unsightly or having their performance affected due to frequent solder overflow or leakage during manual soldering, which may lead to scrap.
[0030] Meanwhile, a first limiting member is provided on the base 11, and a second limiting member is provided on the welding table 12. The welding table 12 and the base 11 can be fixed in the desired position by the two limiting members. The limiting member can be any of the following structures: a combination of screw holes and screws, a clamping structure, a limiting protrusion, magnetic attraction, etc., so as to fix the welding table 12 in the desired position on the base 11.
[0031] The copper foil welding fixing device includes a receiving structure 1, comprising a base 11 and a welding table 12, with the welding table 12 positioned on the upper end of the base 11 and having a welding groove 121; and a rotating structure 2, comprising a fixing component and a rotating component, with the fixing component positioned on either side of the base 11 and the rotating component rotatably connected to the fixing component, and the rotating component having a rotating plate 24 positioned to abut against the welding groove 121; wherein the base 11 is provided with a first limiting member and the welding table 12 is provided with a second limiting member, the welding table 12 being limited on the base 11 by the first and second limiting members. This allows the rotating plate 24 to be rotated and pressed into the welding groove 121, thereby achieving low cost and long lifespan of the device, and the first and second limiting members are used to adapt to the welding of copper foil on circuit boards of various sizes.
[0032] Example 2: Please refer to Figure 1 and combined with, for example Figures 2-4 As shown, this embodiment further explains and optimizes the structure in Embodiment 1, with the following differences: In some embodiments, the first limiting member is configured as at least one first positioning through hole 111, the welding table 12 is provided with a connecting through groove 122, and the second limiting member is configured to pass through the first positioning through hole 111 and the connecting through groove 122 for fixation.
[0033] Specifically, the first limiting member has multiple first positioning through holes 111, which can be configured as two rows of parallel first positioning through holes 111. This allows for the fixation of the welding table 12 and the base 11 through the two rows of first positioning through holes 111, resulting in more stable fixation. The welding table 12 is provided with a connecting through groove 122 to align the first positioning through holes 111 and the connecting through groove 122. A second limiting member, which can be a movable screw, allows the movable screw to extend into the first positioning through hole 111 and the connecting through groove 122 for tight locking and fixation. In some optional embodiments, the connecting through groove 122 can be a connecting through hole, allowing for alignment and fixation through the first positioning through hole 111 and the connecting through hole. The alignment and fixation method of the connecting through groove 122 is more flexible than that of a connecting through hole, and the welding table 12 with the connecting through groove 122 can accommodate a wider variety of sizes and dimensions.
[0034] In some embodiments, the connecting through groove 122 is connected to the welding groove 121, and the bottom of the welding groove 121 is provided with a first positioning through hole 111 so that the second limiting member is set to limit the inside of the welding groove 121.
[0035] Specifically, the connecting through slot 122 is connected to the connecting slot, and the second limiting member can be a movable screw, so that the movable screw can not only fix the welding station 12 and the base 11, but also further fix and limit the circuit board set inside the welding slot 121. For example, when the first positioning through hole 111 is located at the bottom between the connecting through slot 122 and the connecting slot, a certain opening can be provided in the connecting through slot 122 so that the movable screw can pass through the first positioning through hole 111 and be partially set in the connecting through slot 122. This method allows a circuit board smaller than the welding slot 121 to be set in the welding slot 121 for welding and improves the stability of the circuit board in the welding slot 121.
[0036] In some embodiments, the fixing component is provided with a rotating shaft 21 and a support portion 22. The support portion 22 is vertically disposed on the base 11, the rotating shaft 21 is disposed on the upper end of the support portion 22, the first side 241 of the rotating plate 24 is rotatably connected to the fixing component, and the second side 242 of the rotating plate 24 is configured to abut against the welding groove 121.
[0037] Specifically, the fixing component includes a rotating shaft 21 and support parts 22. There can be two support parts 22, allowing the rotating shaft 21 to rotate between them. The support parts 22 are vertically mounted on the base 11, increasing the height of the rotating shaft 21 and further raising the height of the first side surface 241 of the rotating plate 24 connected to the rotating shaft 21. This allows the second side surface 242 of the rotating plate 24 to fall naturally into the welding groove 121 under gravity. The connection between the first side surface 241 and the rotating shaft 21 can be achieved by providing a through groove in the first side surface 241, with the rotating shaft 21 positioned within this groove. The support parts 22 can have connecting holes (not shown) for mounting the rotating shaft 21, with both ends of the rotating shaft 21 mounted on the two support parts 22, allowing it to rotate within the connecting holes. The first side surface 241 and the rotating shaft 21 can be integrally formed or detachable.
[0038] The fixed component can achieve the function of pressing the circuit board through a simple structure, without the need to use a drive structure to drive the rotating plate 24, further simplifying the structure of the device and reducing the cost of the device.
[0039] In some embodiments, the fixing component is provided with a counterweight 23, which is rotatably mounted on the rotating shaft 21, and the first side 241 is connected to the counterweight 23.
[0040] Specifically, the counterweight 23 is mounted on the rotating shaft 21, and the rotating plate 24 is connected to the counterweight 23 via the first side 241, so that the weight of the first side 241 is greater than the weight of the second side 242, which makes the rotation of the rotating plate 24 more stable.
[0041] In some embodiments, the counterweight 23 is provided with a second positioning through hole 231, the rotating plate 24 is provided with a fixing hole 245, and the rotating plate 24 is provided with a third limiting member. The third limiting member passes through the fixing hole 245 and the second positioning through hole 231 and is configured to fix the counterweight 23 and the rotating plate 24.
[0042] Specifically, the counterweight 23 is provided with a second positioning through hole 231, which can be multiple and arranged from top to bottom. The rotating plate 24 is provided with a fixing hole 245, more specifically, a fixing hole 245 is provided on the first side 241. The third limiting member can be a movable screw, which can be fixed by passing through the second positioning through hole 231 and the fixing hole 245. Multiple second positioning through holes 231 allow for selection of different heights for fixing the first side 241. In some preferred embodiments, the second positioning through hole 231 is set as a positioning groove, which allows the second positioning through hole 231 and the fixing hole 245 to be locked by the movable screw after the height of the first side 241 is selected, thereby achieving the fixation and height adjustment of the movable plate and the counterweight 23. In this way, the height of the first side 241 can be adjusted, allowing the rotating plate 24 to be adapted to the use of welding stations 12 of more sizes and dimensions.
[0043] In some embodiments, a gripper 246 is provided on the rotating plate 24, and the gripper 246 is configured to lift the rotating plate 24 out of the welding groove 121.
[0044] Specifically, the grip 246 can be a handle, so that when welding on the welding station 12 is completed, it is convenient to manually rotate the rotating plate 24 from inside the welding groove 121 to outside the welding groove 121.
[0045] In some embodiments, the rotating plate 24 is provided with a first portion 243 and a second portion 244, the first portion 243 being rotatably connected to the fixed component, and the second portion 244 being abutting within the welding groove 121.
[0046] Specifically, the rotating plate 24 is provided with a first part 243 and a second part 244. The first part 243 is rotatably connected to the fixed component to achieve rotation around an axis, and the second part 244 is used to abut against the welding groove 121. The first part 243 and the second part 244 can be integrally set or detachably set, for example, by fixing the two parts by snap-fit, so as to facilitate partial replacement of the rotating plate 24. This structure allows for partial replacement of the rotating plate 24, and at the same time, the second part 244 can be replaced selectively so that the rotating plate 24 can abut against welding stations 12 of different specifications and sizes.
[0047] In some embodiments, the upper and / or lower surfaces of the second portion 244 are provided with arcuate surfaces 247 to reduce the area of the second portion 244 abutting against the welding groove 121.
[0048] Specifically, the upper and / or lower surfaces of the second part 244 are provided with arc surfaces 247 so that the included angle between the upper and lower surfaces of the second part 244 is an acute angle, thereby reducing the area of the second part 244 abutting against the welding groove 121. In this way, the effective contact area between the second part 244 of the rotating plate 24 and the circuit board is smaller, avoiding ineffective contact with the circuit board or copper foil during pressing, and further preventing the rotating plate 24 from scratching the circuit board and copper foil.
[0049] In some embodiments, the welding groove 121 is provided with a notch 1211, and the rotating plate 24 is disposed in the notch 1211 and abuts against the welding groove 121.
[0050] Specifically, the welding groove 121 is provided with a notch 1211 so that when the width of the rotating plate 24 is longer than that of the welding groove 121, the rotating plate 24 can abut against the welding groove 121 instead of being disposed on the welding groove 121.
[0051] The serial numbers of the utility model embodiments are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments. The above are only preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent device or equivalent process transformation made based on the content of this utility model specification and drawings, or direct or indirect application in other related technical fields, are similarly included in the patent protection scope of this utility model.
Claims
1. A copper foil welding and fixing device, characterized in that, include: The accommodating structure (1) includes a base (11) and a welding table (12). The welding table (12) is disposed on the upper end of the base (11) and a welding groove (121) is provided on the welding table (12). And a rotating structure (2), including a fixed component and a rotating component, wherein the fixed component is disposed on either side of the base (11), the rotating component is rotatably connected to the fixed component, and the rotating component is provided with a rotating plate (24), the rotating plate (24) being configured to abut against the welding groove (121); The base (11) is provided with a first limiting member, and the welding table (12) is provided with a second limiting member. The welding table (12) is limited on the base (11) by the first limiting member and the second limiting member.
2. The copper foil welding and fixing device according to claim 1, characterized in that, The first limiting member is configured to have at least one first positioning through hole (111), the welding table (12) is provided with a connecting through groove (122), and the second limiting member is configured to pass through the first positioning through hole (111) and the connecting through groove (122) for fixation.
3. The copper foil welding and fixing device according to claim 2, characterized in that, The connecting through groove (122) is connected to the welding groove (121), and the bottom of the welding groove (121) is provided with the first positioning through hole (111) so that the second limiting member is set to limit the inside of the welding groove (121).
4. The copper foil welding and fixing device according to claim 1, characterized in that, The fixing component is provided with a rotating shaft (21) and a support part (22). The support part (22) is vertically arranged on the base (11). The rotating shaft (21) is arranged at the upper end of the support part (22). The first side (241) of the rotating plate (24) is rotatably connected to the fixing component. The second side (242) of the rotating plate (24) is arranged to abut against the welding groove (121).
5. The copper foil welding and fixing device according to claim 4, characterized in that, The fixing component is provided with a counterweight (23), which is rotatably mounted on the rotating shaft (21), and the first side (241) is connected to the counterweight (23).
6. The copper foil welding and fixing device according to claim 5, characterized in that, The counterweight (23) is provided with a second positioning through hole (231), the rotating plate (24) is provided with a fixing hole (245), and the rotating plate (24) is provided with a third limiting member. The third limiting member passes through the fixing hole (245) and the second positioning through hole (231) and is configured to fix the counterweight (23) and the rotating plate (24).
7. The copper foil welding and fixing device according to claim 1, characterized in that, The rotating plate (24) is provided with a gripping member (246), which is configured to lift the rotating plate (24) out of the welding groove (121).
8. The copper foil welding and fixing device according to any one of claims 1-7, characterized in that, The rotating plate (24) is provided with a first part (243) and a second part (244). The first part (243) is configured to be rotatably connected to the fixed component, and the second part (244) is configured to abut against the welding groove (121).
9. The copper foil welding and fixing device according to claim 8, characterized in that, The upper and / or lower surfaces of the second part (244) are provided with arc surfaces (247) to reduce the area of the second part (244) abutting against the weld groove (121).
10. The copper foil welding and fixing device according to claim 8, characterized in that, The welding groove (121) is provided with a notch (1211), and the rotating plate (24) is disposed in the notch (1211) and abuts against the welding groove (121).