A wave shear unit material collection system

Abstract

This utility model discloses a material receiving system for a corrugated shear unit, relating to the field of corrugated shear unit material receiving technology. It includes a material bin and a hopper, as well as a tilting mechanism, a pulling mechanism, and a movable receiving mechanism. The tilting mechanism includes a base plate, a slide, and a connecting seat. Several inclined pull rods are hinged between the connecting seat and the slide. The connecting seat and the hopper are symmetrically distributed left and right. Through the tilting mechanism, when the material bin continuously receives material output from the corrugated shear unit, the cylinder is activated, and its extension end gradually drives the slide to slide. The slide, with the help of the hinged pull rods, pushes and pulls the material bin to tilt, causing the material entering the bin to slide and disperse along the tilting direction under gravity, preventing it from accumulating in the area directly below the hopper. This ensures uniform material collection, improves receiving stability and subsequent processing convenience, and adapts to the needs of continuous material receiving operations.

Description

Technical Field

[0001] This utility model relates to the field of material collection technology for corrugated shear units, specifically to a material collection system for corrugated shear units. Background Technology

[0002] In the field of sheet metal processing, a corrugated shear is a key piece of equipment that can cut sheet metal into specific wavy or regular shapes. It is widely used in various industries such as automobile manufacturing, building decoration, and home appliance production. To achieve orderly storage of the cut materials, the common method in existing technologies is to fix a collection box at the tail end of the corrugated shear to store the cut materials.

[0003] However, this traditional material collection method has significant limitations. Because the feed inlet at the top of the collection box is fixed, and the material sheared by the corrugated shear machine is usually discharged continuously from the same outlet, the material tends to concentrate in a localized area directly below the feed inlet when it falls into the collection box. This causes material to accumulate in that area. As the material continues to accumulate, the pile height gradually approaches the feed inlet, at which point the material may completely block the inlet, preventing subsequent material from falling smoothly into the collection box. Utility Model Content

[0004] To solve the above-mentioned technical problems, a wave shear unit material receiving system is provided, which solves the problems existing in the background technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a wave shear unit receiving system, including a material box and a hopper fixedly connected to one side of the top of the material box, and also including an inclined mechanism for preventing material from accumulating in a local position of the material box, a pull-out mechanism for quickly processing materials, and a movable receiving mechanism for stabilizing material receiving.

[0006] The tilting mechanism includes a base plate located below the hopper, a slide block slidably disposed on one side of the top surface of the base plate, and a connecting seat fixed to the bottom surface of the hopper. Several inclined pull rods are hinged between the connecting seat and the slide block. The connecting seat and the hopper are symmetrically distributed to the left and right.

[0007] Preferably, the pull-out mechanism includes a drawer that slides inside the material box, one side of the material box is open, one end of the drawer extends out of the material box and is fixed with a connecting plate, and the connecting plate is detachably connected to the open end of the material box by screws.

[0008] Preferably, the movable receiving mechanism includes a second hopper located inside the first hopper, with movable rollers rotatably passing through both sides of the first hopper and fixedly connected to the second hopper, and supports fixedly mounted between both sides of the second hopper and the base plate.

[0009] Preferably, a cylinder is provided on the other side of the top surface of the substrate, and the telescopic end of the cylinder is fixedly connected to the slide.

[0010] Preferably, the top surface of the substrate is also laterally fixed with a slide rail, and the slide block is slidably mounted on the slide rail.

[0011] Compared with the prior art, the advantages of this utility model are as follows: by setting up an inclined mechanism, when the material box continuously receives the material output by the wave shear machine, the cylinder is activated, and its telescopic end gradually drives the slide to slide. The slide, with the help of the hinged pull rod, pushes and pulls the material box to tilt, so that the material entering the material box slides and disperses along the inclined direction under the action of gravity, and no longer concentrates in the area directly below the hopper, thereby ensuring uniform material collection, improving the stability of material collection and the convenience of subsequent processing, and adapting to the needs of continuous material collection operations. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0014] The numbers on the map are:

[0015] 1. Base plate; 2. Material bin; 3. Hopper 1; 4. Hopper 2; 5. Movable roller; 6. Support; 7. Drawer; 8. Connecting plate; 9. Slide; 10. Pull rod; 11. Connecting seat; 12. Cylinder; 13. Slide rail. Detailed Implementation

[0016] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0017] Reference Figure 1 , Figure 2 As shown, a wave shearing unit receiving system includes a material box 2 and a hopper 3 fixedly connected to one side of the top of the material box 2;

[0018] With the arrangement of material box 2 and hopper 3, material box 2 is placed on the side of the corrugated shear machine during use, so that the opening direction of hopper 3 is adapted to the discharge direction of the corrugated shear machine. In this way, the material cut by the corrugated shear machine can smoothly enter the interior of hopper 3 under its own discharge inertia and fall stably into material box 2 for temporary storage.

[0019] Furthermore, referring to Figure 2 As shown, it is worth noting that a tilting mechanism is also included to prevent material from accumulating in a localized area of ​​the hopper 2.

[0020] The tilting mechanism includes a base plate 1 located below the material box 2, a slide block 9 slidably disposed on one side of the top surface of the base plate 1, and a connecting seat 11 fixed to the bottom surface of the material box 2. Several inclined pull rods 10 are hinged between the connecting seat 11 and the slide block 9. The connecting seat 11 and the hopper 3 are symmetrically distributed on the left and right sides.

[0021] A cylinder 12 is provided on the other side of the top surface of the substrate 1, and the telescopic end of the cylinder 12 is fixedly connected to the slide 9.

[0022] By setting up the tilting mechanism, when the material bin 2 continuously receives the material output from the wave shear machine, the cylinder 12 is activated, and its telescopic end gradually drives the slide 9 to slide. The slide 9, with the help of the hinged pull rod 10, pushes and pulls the material bin 2 to tilt, so that the material entering the material bin 2 slides and disperses along the tilting direction under the action of gravity, and no longer concentrates in the area directly below the hopper 3, thereby ensuring uniform material collection, improving the stability of material collection and the convenience of subsequent processing, and adapting to the needs of continuous material collection operations.

[0023] Furthermore, referring to Figure 2 As shown, it is worth noting that a slide rail 13 is also horizontally fixed on the top surface of the substrate 1, and the slide block 9 is slidably mounted on the slide rail 13.

[0024] The slide rail 13 provides precise guidance and constraint for the sliding of the slide block 9. The slide block 9 slides stably along the slide rail 13, avoiding deviation, jamming or shaking during the sliding process. This ensures that the driving force of the cylinder 12 can be efficiently transmitted to the pull rod 10, thereby making the tilt angle adjustment of the material box 2 more stable and precise.

[0025] Furthermore, referring to Figure 2 As shown, it is worth noting that a pull-out mechanism for rapid material handling is also included.

[0026] The pull-out mechanism includes a drawer 7 that slides inside the material box 2. One side of the material box 2 is open. One end of the drawer 7 extends out of the material box 2 and is fixed with a connecting plate 8. The connecting plate 8 is detachably connected to the open end of the material box 2 by screws.

[0027] With the pull-out mechanism, when material enters the material box 2 from the hopper 3, the drawer 7 can effectively receive the incoming material, allowing it to fall directly into the drawer 7 for temporary storage. When the material in the drawer 7 accumulates to a certain amount and needs to be processed, simply unscrew the screws connecting the connecting plate 8 to the open end of the material box 2, and the drawer 7 can be pulled out of the material box 2 as a whole, achieving rapid material transfer.

[0028] Furthermore, referring to Figure 2 As shown, it is worth noting that it also includes a movable receiving mechanism for stabilizing material receiving;

[0029] The movable receiving mechanism includes a second hopper 4 located inside the first hopper 3. Movable rollers 5, which are fixedly connected to the second hopper 4, are rotatably installed on both sides of the first hopper 3. Supports 6 are fixed between the second hopper 4 and the base plate 1 on both sides of the second hopper 4.

[0030] With the movable receiving mechanism, when the tilting mechanism drives the material box 2 to rotate, the first hopper 3 can use the movable roller 5 as a fulcrum to adjust its angle in sync with the tilt of the material box 2. This ensures the flexibility of the first hopper 3 when tilting with the material box 2, and the support of the bracket 6 ensures that the second hopper 4 always maintains a precise connection with the discharge point of the wave shear. Even when the material box 2 is tilted, the second hopper 4 can use the rotation characteristics of the movable roller 5 to offset the deviation caused by the angle change of the first hopper 3, continuously and stably receiving the material and guiding it into the first hopper 3, thus preventing the material from scattering during the transfer process due to the tilt of the material box 2.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A material receiving system for a wave shearing unit, comprising a material bin (2) and a hopper (3) fixedly connected to one side of the top of the material bin (2), characterized in that, It also includes a tilting mechanism to prevent material from accumulating in a localized area of ​​the hopper (2), a pull-out mechanism for rapid material processing, and a movable receiving mechanism for stable material receiving. The tilting mechanism includes a base plate (1) located below the material box (2), a slide block (9) slidably disposed on one side of the top surface of the base plate (1), and a connecting seat (11) fixed to the bottom surface of the material box (2). Several inclined pull rods (10) are hinged between the connecting seat (11) and the slide block (9). The connecting seat (11) and the hopper (3) are symmetrically distributed on the left and right sides.

2. The material receiving system for a wave shear unit according to claim 1, characterized in that, The pull-out mechanism includes a drawer (7) that slides inside the material box (2). One side of the material box (2) is open. One end of the drawer (7) extends out of the material box (2) and is fixed with a connecting plate (8). The connecting plate (8) is detachably connected to the open end of the material box (2) by screws.

3. The material receiving system for a corrugated shear unit according to claim 1, characterized in that, The movable receiving mechanism includes a second hopper (4) located inside the first hopper (3). Movable rollers (5) that are fixedly connected to the second hopper (4) are rotatably passed through both sides of the first hopper (3). Supports (6) are fixed between the second hopper (4) and the base plate (1) on both sides of the second hopper (4).

4. The material receiving system for a corrugated shear unit according to claim 1, characterized in that, A cylinder (12) is provided on the other side of the top surface of the substrate (1), and the telescopic end of the cylinder (12) is fixedly connected to the slide (9).

5. The material receiving system for a corrugated shear unit according to claim 1, characterized in that, The top surface of the substrate (1) is also laterally fixed with a slide rail (13), and the slide block (9) is slidably mounted on the slide rail (13).

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