Aluminum material processing scrap cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种铝材加工碎屑清理装置,旨在改善现有技术中部分铝材加工碎屑清理装置无法快速对碎屑进行清理的问题
[0023] 1. In this utility model, after cutting is completed, motor one is started. Motor one drives the gear to rotate. The gear meshes with rack plate one and rack plate two respectively. The rotation of the gear will drive rack plate one and rack plate two to move towards each other. Rack plate one drives scraper one to clean the debris on the operating table. Rack plate two drives scraper two to clean synchronously. The debris falls onto the filter plate through the groove in the middle of the operating table, thereby achieving the effect of quickly cleaning aluminum chips and preventing the accumulation of aluminum chips.
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Figure CN224615828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of debris cleaning technology, and in particular to a debris cleaning device for aluminum processing. Background Technology
[0002] Aluminum processing debris cleaning device is a special equipment designed for debris and dust generated during aluminum processing. It can efficiently collect and process waste, ensure the safety of the production environment and equipment, and be used in processing scenarios such as lathes and milling machines. It can reduce equipment wear caused by debris accumulation, reduce fire hazards, and facilitate the recycling and reuse of aluminum chips, thereby improving production efficiency and economy.
[0003] In the aluminum cutting device, when the motor drives the saw blade to rotate at high speed, the saw teeth will form a multi-directional force at the moment of contact with the aluminum material. The tip of the saw teeth first penetrates the surface of the aluminum material with the squeezing action, which disrupts the stress balance of the material surface and forms a tiny indentation. Then, the relative movement between the tooth surface and the aluminum material generates a shearing force, which tears the aluminum material along the preset cutting line.
[0004] Current aluminum cutting equipment has indeed played a positive role in promoting the entire industry and aluminum processing. During the aluminum processing process, aluminum chips are generated, but manual cleaning is inefficient, especially in large processing workshops or multi-station scenarios. It is difficult to keep track of the chip generation speed in real time, which can easily lead to accumulation and affect the normal operation of the equipment. Therefore, an aluminum processing chip cleaning device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an aluminum processing chip cleaning device, which aims to improve the problem that some existing aluminum processing chip cleaning devices cannot quickly clean up chips.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A device for cleaning aluminum processing debris includes an operating table. A motor is fixedly connected to the outside of the operating table, and a gear is fixedly connected to the drive end of the motor. A rack plate is slidably connected inside the operating table, and the gear is meshed with the rack plate. The gear is also meshed with the rack plate. A scraper is fixedly connected to the bottom of the rack plate. A scraper is fixedly connected to the outside of the rack plate. A screening component is provided at the bottom of the operating table.
[0008] As a further description of the above technical solution:
[0009] The screening assembly includes a support frame, a second motor is fixedly connected to the top of the support frame, a disc is fixedly connected to the drive end of the second motor, a rotating column is rotatably connected to the outside of the disc, a movable plate is rotatably connected to the other end of the rotating column, and a filter plate is fixedly connected to the top of the movable plate.
[0010] As a further description of the above technical solution:
[0011] A support column is fixedly connected to the top of the operating table, a hydraulic cylinder is rotatably connected to the top of the support column, a fixed block is rotatably connected to the drive end of the hydraulic cylinder, a protective shell is fixedly connected to the outside of the fixed block, and a saw blade is rotatably connected to the inside of the protective shell.
[0012] As a further description of the above technical solution:
[0013] A rotating rod is fixedly connected to the outside of the fixed block, and a handle is fixedly connected to the outside of the fixed block;
[0014] As a further description of the above technical solution:
[0015] A support plate is fixedly connected inside the operating table, and the bottom of the handle is rotatably connected to the top of the support plate.
[0016] As a further description of the above technical solution:
[0017] The bottom of scraper two is in contact with the top of the operating table, and the bottom of scraper one is in contact with the top of the operating table.
[0018] As a further description of the above technical solution:
[0019] The bottom of the movable plate is slidably connected to the top of the support frame, and the gear is externally rotatably connected to the inside of the operating table;
[0020] As a further description of the above technical solution:
[0021] The operating table has a groove in the middle and a groove on one side.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, after cutting is completed, motor one is started. Motor one drives the gear to rotate. The gear meshes with rack plate one and rack plate two respectively. The rotation of the gear will drive rack plate one and rack plate two to move towards each other. Rack plate one drives scraper one to clean the debris on the operating table. Rack plate two drives scraper two to clean synchronously. The debris falls onto the filter plate through the groove in the middle of the operating table, thereby achieving the effect of quickly cleaning aluminum chips and preventing the accumulation of aluminum chips.
[0024] 2. In this utility model, the second motor is started, which drives the disc to rotate. The cylinder on the edge of the disc drives the rotating column to make an eccentric motion, causing the moving plate to shake the filter plate and screen the cleaned debris. Larger debris remains on the filter plate, while smaller debris falls onto the moving plate, which facilitates subsequent processing of the debris, thereby realizing the classification and collection of aluminum shavings of different sizes. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of an aluminum processing debris cleaning device proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the protective shell of an aluminum processing debris cleaning device proposed in this utility model;
[0027] Figure 3 This is a schematic diagram of the scraper blade 2 of the aluminum processing debris cleaning device proposed in this utility model;
[0028] Figure 4 This is a schematic diagram of the filter plate of an aluminum processing debris cleaning device proposed in this utility model.
[0029] Legend:
[0030] 1. Operating platform; 2. Support column; 3. Hydraulic cylinder; 4. Fixing block; 5. Protective shell; 6. Saw blade; 7. Rotating rod; 8. Handle; 9. Support plate; 10. Motor 1; 11. Gear; 12. Rack plate 1; 13. Rack plate 2; 14. Scraper 2; 15. Scraper 1; 16. Motor 2; 17. Disc; 18. Rotating column; 19. Moving plate; 20. Filter plate; 21. Support frame. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 and Figure 3This utility model provides an embodiment of an aluminum processing debris cleaning device, comprising an operating table 1. A motor 10 is fixedly connected to the outside of the operating table 1, providing rotational driving force. A gear 11 is fixedly connected to the drive end of the motor 10, rotating under the drive of the motor 10. A rack plate 13 is slidably connected inside the operating table 1, allowing linear sliding within the operating table 1. A rack plate 12 is also slidably connected inside the operating table 1, allowing linear sliding within the operating table 1. The gear 11 and rack plate 12 are meshed, and the rotation of the gear 11 drives the rack plate 12 to move linearly through meshing. The gear 11 is connected to the rack plate 12. The rotation of the gear 11 drives the rack plate 13 to move linearly through meshing. The bottom of the rack plate 13 is fixedly connected to the scraper 14. The scraper 14 moves synchronously with the rack plate 13. The outside of the rack plate 12 is fixedly connected to the scraper 15. The scraper 15 moves synchronously with the rack plate 12. The bottom of the scraper 14 contacts the top of the operating table 1. The scraper 14 scrapes and cleans the debris on the top of the operating table 1 during the movement. The bottom of the scraper 15 contacts the top of the operating table 1. The scraper 15 scrapes and cleans the debris on the top of the operating table 1 during the movement. The gear 11 is externally rotatably connected to the inside of the operating table 1 to ensure that the gear 11 rotates stably inside the operating table 1.
[0033] Reference Figure 2 and Figure 4 The bottom of the operating table 1 is equipped with a screening component, including a support frame 21. A second motor 16 is fixedly connected to the top of the support frame 21. The second motor 16 provides rotational driving force as a power source. A disc 17 is fixedly connected to the drive end of the second motor 16. The disc 17 rotates under the drive of the second motor 16. A rotating column 18 is rotatably connected to the outside of the disc 17. The rotating column 18 rotates with the disc 17. A moving plate 19 is rotatably connected to the other end of the rotating column 18. The circumferential motion of the rotating column 18 drives the moving plate 19 to vibrate. A filter plate 20 is fixedly connected to the top of the moving plate 19. The filter plate 20 moves synchronously with the movement of the moving plate 19. The bottom of the moving plate 19 is slidably connected to the top of the support frame 21, so that the moving plate 19 slides stably on the top of the support frame 21. The reciprocating motion of the filter plate 20 realizes the screening of debris and separates debris of different particle sizes.
[0034] Reference Figure 1 and Figure 2A support column 2 is fixedly connected to the top of the operating table 1. A hydraulic cylinder 3 is rotatably connected to the top of the support column 2. The hydraulic cylinder 3 can rotate around the top of the support column 2 to adjust the angle. A fixed block 4 is rotatably connected to the drive end of the hydraulic cylinder 3. The extension and retraction of the hydraulic cylinder 3 drives the fixed block 4 to move. A protective shell 5 is fixedly connected to the outside of the fixed block 4 to prevent debris from flying. A saw blade 6 is rotatably connected inside the protective shell 5. The saw blade 6 rotates inside the protective shell 5 to perform aluminum processing and cutting operations. A rotating rod is fixedly connected to the outside of the fixed block 4. 7. The rotating rod 7 is used to assist the rotation of the fixed block 4. The fixed block 4 is externally fixedly connected to a handle 8, which makes it easy for the operator to hold and control the position of the saw blade 6. The operating table 1 is internally fixedly connected to a support plate 9. The bottom of the rotating rod 7 is rotatably connected to the top of the support plate 9, so that the rotating rod 7 rotates around the top of the support plate 9. A groove is opened in the middle of the operating table 1, which is used to let the cutting debris fall into the screening component below. A groove is opened on one side of the operating table 1, which is used for the movement of scraper 15 and scraper 24.
[0035] Working principle: The aluminum material is placed into the operating table 1 and pushed to the bottom of the saw blade 6. The hydraulic cylinder 3 is activated and the operator holds the handle 8 to drive the saw blade 6 to cut downwards. At the same time, the bottom of the fixing block 4 is fixed with a rotating rod 7, which rotates on the support plate 9 to prevent the cutting from shifting. After the cutting is completed, the hydraulic cylinder 3 is activated to pull the saw blade 6 back to its original position.
[0036] After cutting is completed, start motor 10. Motor 10 drives gear 11 to rotate. Gear 11 meshes with rack plate 12 and rack plate 23 respectively. The rotation of gear 11 causes rack plate 12 and rack plate 23 to slide towards each other. Rack plate 12 drives scraper 15 to clean the debris on the operating table 1. Rack plate 23 drives scraper 24 to clean the debris on the operating table 1. The debris falls onto filter plate 20 through the groove in the middle of the operating table 1.
[0037] Start motor 16, which drives disc 17 to rotate. The cylinder on the edge of disc 17 drives rotating column 18 to move eccentrically, causing moving plate 19 to drive filter plate 20 to vibrate, screening the cleaned debris. Large debris stays above filter plate 20, while small debris falls onto moving plate 19 for subsequent processing.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An aluminum processing debris cleaning device, comprising an operating table (1), characterized in that: The operating table (1) is externally fixedly connected to a motor (10), and a gear (11) is fixedly connected to the drive end of the motor (10). The operating table (1) is internally slidably connected to a rack plate (13) and a rack plate (12). The gear (11) is meshed with the rack plate (12) and the rack plate (13). The bottom of the rack plate (13) is fixedly connected to a scraper (14), and the outside of the rack plate (12) is fixedly connected to a scraper (15). A screening component is provided at the bottom of the operating table (1).
2. The aluminum processing debris cleaning device according to claim 1, characterized in that: The screening assembly includes a support frame (21), a motor (16) is fixedly connected to the top of the support frame (21), a disc (17) is fixedly connected to the drive end of the motor (16), a rotating column (18) is rotatably connected to the outside of the disc (17), a moving plate (19) is rotatably connected to the other end of the rotating column (18), and a filter plate (20) is fixedly connected to the top of the moving plate (19).
3. The aluminum processing debris cleaning device according to claim 1, characterized in that: The top of the operating table (1) is fixedly connected to a support column (2), the top of the support column (2) is rotatably connected to a hydraulic cylinder (3), the drive end of the hydraulic cylinder (3) is rotatably connected to a fixing block (4), the outside of the fixing block (4) is fixedly connected to a protective shell (5), and the inside of the protective shell (5) is rotatably connected to a saw blade (6).
4. The aluminum processing debris cleaning device according to claim 3, characterized in that: The fixed block (4) is externally fixedly connected to a rotating rod (7), and the fixed block (4) is externally fixedly connected to a handle (8).
5. The aluminum processing debris cleaning device according to claim 4, characterized in that: The operating table (1) is fixedly connected to a support plate (9), and the bottom of the handle (8) is rotatably connected to the top of the support plate (9).
6. The aluminum processing debris cleaning device according to claim 1, characterized in that: The bottom of scraper two (14) is in contact with the top of the operating table (1), and the bottom of scraper one (15) is in contact with the top of the operating table (1).
7. The aluminum processing debris cleaning device according to claim 2, characterized in that: The bottom of the movable plate (19) is slidably connected to the top of the support frame (21), and the outside of the gear (11) is rotatably connected to the inside of the operating table (1).
8. The aluminum processing debris cleaning device according to claim 1, characterized in that: The operating table (1) has a groove in the middle and a groove on one side.