An angle grinding device for insulating glass production

Abstract

This utility model discloses an angle grinding device for insulated glass production, relating to the field of glass processing technology. The utility model includes: a rectangular groove, with a support plate fixed to the top center of the rectangular groove; the glass to be processed is placed on top of the support plate; extension plates are fixed to the upper edges of both sides of the rectangular groove; a clamping assembly disposed on the support plate, used to clamp and fix the glass to be processed; and a spraying assembly disposed on the extension plates, the position of which is adjustable. This utility model, by placing the glass on the support plate and using a combination of fixed blocks and movable T-shaped blocks in the clamping assembly, adapts to insulated glass of different sizes and is easy to operate. All edges and corners can be ground in one operation, avoiding the time wasted by multiple stops to adjust the glass position in traditional equipment, significantly improving the production efficiency of insulated glass edge grinding and reducing processing costs.

Description

Technical Field

[0001] This utility model relates to the field of glass processing equipment technology, specifically to an angle grinding device for producing insulating glass. Background Technology

[0002] In the production and processing of insulated glass, edge grinding is a crucial step to ensure product quality and safety. In existing technologies, when grinding the edges of insulated glass, a clamping mechanism is required to fix the glass in place to prevent displacement during grinding, which could lead to a decrease in processing accuracy.

[0003] Traditional angle grinding equipment suffers from an unreasonable design in the positional relationship between the clamping mechanism and the grinding components, allowing only one or two corners of the glass to be ground in a single operation. When other corners need to be processed, the operator must first loosen the clamping device, manually adjust the glass's orientation, and then retighten the clamping mechanism to ensure the glass is stable before continuing grinding. This frequent downtime and adjustment not only increases manual labor intensity but also interrupts the processing flow, severely impacting overall production efficiency. Therefore, we propose an angle grinding device for insulating glass production to solve these problems. Utility Model Content

[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0005] An angle grinding apparatus for producing insulating glass includes:

[0006] A rectangular groove, wherein a support plate is fixedly provided at the top center of the rectangular groove, and the glass to be processed is placed on the top of the support plate; extension plates are fixedly provided on the upper edges of both sides of the rectangular groove.

[0007] A clamping assembly is disposed on the support plate, and the clamping assembly is used to clamp and fix the glass to be processed;

[0008] A spray assembly is disposed on the extension plate, and the position of the spray assembly is adjustable.

[0009] Furthermore, the clamping assembly includes a fixing block fixed to one side of the support plate, a rectangular channel is constructed on the other side of the top of the support plate, a T-shaped block is slidably inserted inside the rectangular channel, a fixing plate is fixed to the bottom of the support plate near the fixing block, a reciprocating screw is rotatably connected between the fixing plate and the inner wall of the rectangular channel, the T-shaped block is threaded to the surface of the reciprocating screw, an mounting plate is fixed to the side of the T-shaped block near the fixing block, a locking bolt is threaded to the surface of the mounting plate, and a pressing disc is rotatably connected to the bottom end of the locking bolt through a bearing, and a rubber sleeve is fitted on the surface of the pressing disc.

[0010] Furthermore, a triangular notch is constructed on the bottom side of the fixing block near the T-shaped block, and a rubber pad is embedded in the inner wall of the triangular notch.

[0011] Furthermore, the spray assembly includes a water pump installed in the middle of the rectangular groove, a slider is movably arranged on the top of the extension plate, a connecting plate is fixed on one side of the slider, an installation pipe is provided on the surface of the connecting plate, a guide pipe is connected between the water outlet end of the water pump and the installation pipe, and a nozzle is provided at the end of the installation pipe away from the guide pipe.

[0012] Furthermore, the mounting pipe is rotatably connected to the connecting plate via a bearing, and a throttle valve is provided on the pipe body of the mounting pipe.

[0013] Furthermore, a pin is fixed at the bottom of the slider, and a strip-shaped hole is formed on the surface of the extension plate, with the pin slidingly inserted inside the strip-shaped hole.

[0014] Furthermore, baffles are fixed inside the rectangular trough on both sides of the water pump, and sewage pipes are connected to the bottom of the two side walls of the rectangular trough.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. This utility model places the glass on a support plate, and the clamping component uses a combination of a fixed block and a movable T-shaped block to accommodate insulated glass of different sizes. It is easy to operate. The locking bolts on the mounting plate are connected to the extrusion plate through bearings. Rotating the locking bolts allows the extrusion plate to move up and down. The pressure of the extrusion plate, in conjunction with the fixed block, clamps the glass. All edges and corners can be polished in one fixation, avoiding the time wasted by the multiple stops to adjust the glass position in traditional equipment. This significantly improves the production efficiency of grinding the edges and corners of insulated glass and reduces processing costs. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a top view of the present invention;

[0019] Figure 3 This is a utility model Figure 3 Schematic diagram of cross-section along the middle AA direction;

[0020] Figure 4 This is a utility model Figure 3 Schematic diagram of cross-section along the BB direction.

[0021] Reference numerals: 1. Rectangular groove; 101. Sewage pipe; 2. Support plate; 201. Rectangular channel; 3. Extension plate; 301. Strip hole; 4. Clamping assembly; 401. Fixing block; 4011. Triangular notch; 402. T-block; 403. Fixing plate; 404. Reciprocating screw; 405. Mounting plate; 406. Locking bolt; 407. Extrusion plate; 5. Spray assembly; 501. Water pump; 502. Slider; 503. Connecting plate; 504. Mounting pipe; 505. Guide pipe; 506. Spray head; 507. Throttling valve; 6. Baffle. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0023] This application provides an angle grinding device for insulating glass production, mainly to solve the problem that existing traditional angle grinding equipment, due to the unreasonable design of the positional relationship between the clamping mechanism and the grinding components, can only complete the grinding of one or two corners of the glass in a single fixation. When other corners need to be processed, the operator must first loosen the clamping device, manually adjust the placement of the glass, and then retighten the clamping mechanism to ensure that the glass is in a stable state before continuing grinding. This frequent stop-and-adjustment operation not only increases the labor intensity but also causes the processing flow to be interrupted, seriously affecting the overall production efficiency. The following technical solution is provided, which will be discussed in conjunction with... Figures 1-4 Please provide a detailed explanation:

[0024] An angle grinding apparatus for producing insulating glass includes:

[0025] A rectangular groove 1 has a support plate 2 fixed in the middle of its top. The glass to be processed is placed on top of the support plate 2. Extension plates 3 are fixed along the upper edges of both sides of the rectangular groove 1.

[0026] A clamping assembly 4 is disposed on a support plate 2. The clamping assembly 4 is used to clamp and fix the glass to be processed. The clamping assembly 4 includes a fixing block 401 fixed on one side of the support plate 2. A rectangular channel 201 is constructed on the other side of the top of the support plate 2. A T-shaped block 402 is slidably inserted inside the rectangular channel 201. A fixing plate 403 is fixed on the bottom of the support plate 2 near the fixing block 401. A reciprocating screw 404 is rotatably connected between the fixing plate 403 and the inner wall of the rectangular channel 1. The T-shaped block 402 is threadedly connected to the surface of the reciprocating screw 404. A mounting plate 405 is fixed on the side of the T-shaped block 402 near the fixing block 401. A locking bolt 406 is threadedly connected to the surface of the mounting plate 405. The bottom end of the locking bolt 406 is rotatably connected to a pressing plate 407 through a bearing. A rubber sleeve is fitted on the surface of the pressing plate 407.

[0027] A spray assembly 5 is mounted on an extension plate 3. The position of the spray assembly 5 is adjustable. The spray assembly 5 includes a water pump 501 installed in the middle of the rectangular groove 1. A slider 502 is movably mounted on the top of the extension plate 3. A connecting plate 503 is fixed on one side of the slider 502. An installation pipe 504 is provided on the surface of the connecting plate 503. A guide pipe 505 is connected between the water outlet end of the water pump 501 and the installation pipe 504. A nozzle 506 is provided at the end of the installation pipe 504 away from the guide pipe 505.

[0028] Workflow Description

[0029] Glass placement and fixing: First, place the insulating glass to be processed on the top of the support plate 2 (as centrally as possible), so that one side of it abuts against the fixing block 401. Then, rotate the reciprocating screw 404 to bring the T-shaped block closer to the fixing block 401, clamping the glass to be processed between the fixing block 401 and the T-shaped block to prevent the glass from moving back and forth. Finally, rotate the locking bolt 406 to lower the extrusion plate 407 and press the glass through the rubber sleeve to achieve a stable clamping of the glass.

[0030] Adjustment of spray assembly 5: Adjust the spray assembly 5 according to the requirements of the glass grinding position. The slider 502 can slide on the top of the extension plate 3. By moving the slider 502, the connecting plate 503, the mounting tube 504 and the nozzle 506 can be moved to the appropriate position.

[0031] Edge grinding: After the glass is fixed and the spray assembly 5 is adjusted, the staff uses a handheld angle grinder (not shown in the figure, which is existing technology and its working principle will not be described in detail) to grind the edges of the glass. Since the glass is placed on the support plate 2, the four edges are suspended, which makes it convenient for the staff to operate from all directions. With the glass fixed at one time, the four edges can be ground in sequence. During the grinding process, the water sprayed by the spray assembly 5 is used to cool and wash away the grinding debris. The wastewater and debris fall into the rectangular trough 1.

[0032] This device places the glass on the support plate 2, and the clamping component 4 uses a combination of a fixed block 401 and a movable T-shaped block to accommodate insulated glass of different sizes. It is easy to operate. The locking bolt 406 on the mounting plate 405 is connected to the extrusion plate 407 through a bearing. Rotating the locking bolt 406 can move the extrusion plate 407 up and down. The pressure of the extrusion plate 407, in conjunction with the fixed block 401, clamps the glass. All edges and corners can be polished in one fixation of the glass. This avoids the time wasted by the traditional equipment due to multiple stops to adjust the glass position, significantly improves the production efficiency of insulated glass edge and corner polishing, and reduces processing costs.

[0033] like Figure 4As shown, in some embodiments, the bottom of the fixing block 401 near the T-shaped block 402 has a triangular notch 4011. The inner wall of the triangular notch 4011 is embedded with a rubber pad. More specifically, the triangular notch 4011 at the bottom of the fixing block 401 is the core design to improve the stability of the glass fixing. After the edge of the glass is embedded in the notch, the two side walls of the triangular contour form multi-directional constraints from the side and bottom, which can effectively limit the up-and-down tilting and back-and-forth displacement of the glass caused by grinding pressure and gravity displacement. The rubber pad further enhances the anti-tilting effect. Its elasticity can fill the small gap between the glass and the notch, reducing the loose space; at the same time, it increases the frictional resistance, offsets the grinding vibration and external impact, and ensures that the glass is stably clamped throughout the grinding process, providing reliable support for the four-sided grinding to be completed in one fixation.

[0034] like Figure 3 As shown, in some embodiments, the mounting pipe 504 is rotatably connected to the connecting plate 503 via a bearing. A throttle valve 507 is installed on the pipe body of the mounting pipe 504. More specifically, the rotatable connection between the mounting pipe 504 and the connecting plate 503 via a bearing allows for flexible adjustment of the nozzle 506 angle. When grinding different edges and corners, the orientation of the nozzle 506 can be changed by rotating the mounting pipe 504, ensuring precise alignment of the water flow with the grinding point, improving cooling and dust reduction efficiency, and solving the problem of limitations in traditional fixed spray positions. The throttle valve 507 on the pipe body is a key component for water flow control. Operators can adjust the opening degree of the throttle valve 507 to control the water output according to actual needs such as grinding intensity and glass thickness, achieving a better spraying effect.

[0035] like Figure 3 As shown, in some embodiments, a pin 508 is fixed to the bottom of the slider 502, and a slotted hole 301 is formed on the surface of the extension plate 3. The pin 508 slides through the slotted hole 301. More specifically, the slider 502 and the extension plate 3 are connected by the cooperation of the pin 508 and the slotted hole 301. The pin 508 at the bottom of the slider 502 slides through the slotted hole 301 on the surface of the extension plate 3, forming a mechanical limiting structure. The slotted hole 301 guides and constrains the pin 508, effectively preventing the slider 502 from detaching from the top of the extension plate 3 during sliding, ensuring the stability of the spray assembly 5 when moving. This structural design also takes into account the ease of disassembly. No complicated tools are required. The slider 502 and the extension plate 3 can be quickly separated simply by pulling the pin 508 out of the slotted hole 301. This facilitates the maintenance, replacement, or side replacement of the spray assembly 5 in the future, simplifies the equipment operation process, and improves the flexibility of use.

[0036] like Figure 3As shown, in some embodiments, baffles 6 are fixedly installed inside the rectangular trough 1 on both sides of the water pump 501. The bottom of the two side walls of the rectangular trough 1 are connected to the drain pipes 101. More specifically, the baffles 6 on both sides of the water pump 501 inside the rectangular trough 1 form a partition structure. The area between the baffles 6 is the clean water area, which stores clean water in the initial state to provide a clean water source for the water pump 501 and ensure the normal water supply of the spray assembly 5. The baffles 6 can block the debris generated by grinding from entering the clean water area, preventing the water pump 501 from being damaged due to impurities. The sewage and debris generated by grinding flow into the external space of the baffles 6, realizing the separation of clean and dirty water. The drain pipes 101 at the bottom of the two side walls of the rectangular trough 1 are directly connected to the sewage area, which facilitates the centralized discharge of sewage and debris. This partition design not only ensures the cleanliness of the spray water, but also simplifies the sewage treatment process and improves the operating efficiency and maintenance convenience of the equipment.

[0037] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for producing a hollow glass, characterized in that, include: A rectangular groove (1) is provided with a support plate (2) fixed in the middle of the top of the rectangular groove (1), and the glass to be processed is placed on the top of the support plate (2). Extension plates (3) are fixed on the upper edges of both sides of the rectangular groove (1). A clamping assembly (4) is disposed on the support plate (2), and the clamping assembly (4) is used to clamp and fix the glass to be processed; A spray assembly (5) is disposed on the extension plate (3), and the position of the spray assembly (5) is adjustable.

2. A device for producing cornered hollow glass according to claim 1, characterized in that The clamping assembly (4) includes a fixing block (401) fixed on one side of the support plate (2). A rectangular channel (201) is constructed on the other side of the top of the support plate (2). A T-shaped block (402) is slidably inserted inside the rectangular channel (201). A fixing plate (403) is fixed on the bottom side of the support plate (2) near the fixing block (401). A reciprocating screw (404) is rotatably connected between the fixing plate (403) and the inner wall of the rectangular groove (1). The T-shaped block (402) is threadedly connected to the surface of the reciprocating screw (404). An mounting plate (405) is fixed on the side of the T-shaped block (402) near the fixing block (401). A locking bolt (406) is threadedly connected to the surface of the mounting plate (405). The bottom end of the locking bolt (406) is rotatably connected to a pressing disc (407) through a bearing. A rubber sleeve is fitted on the surface of the pressing disc (407).

3. A device for producing a hollow glass according to claim 2, characterized in that The fixing block (401) is close to T A triangular notch (4011) is constructed on one side of the bottom of the block (402), and a rubber pad is embedded in the inner wall of the triangular notch (4011).

4. The apparatus for producing hollow glass according to claim 1, wherein The spray assembly (5) includes a water pump (501) installed in the middle of the rectangular groove (1), a slider (502) is movably provided on the top of the extension plate (3), a connecting plate (503) is fixed on one side of the slider (502), an installation pipe (504) is provided on the surface of the connecting plate (503), a guide pipe (505) is connected between the water outlet end of the water pump (501) and the installation pipe (504), and a nozzle (506) is provided at the end of the installation pipe (504) away from the guide pipe (505).

5. A device for producing a hollow glass according to claim 4, characterized in that The mounting tube (504) is rotatably connected to the connecting plate (503) via a bearing, and a throttle valve (507) is provided on the tube body of the mounting tube (504).

6. A device for producing a hollow glass according to claim 4, characterized in that, The bottom of the slider (502) is fixed with a pin (508), and the surface of the extension plate (3) is constructed with a strip hole (301), and the pin (508) slides through the inside of the strip hole (301).

7. A device for corner grinding of hollow glass according to claim 1, characterized in that Inside the rectangular trough (1), baffles (6) are fixed on both sides of the water pump (501), and the bottom of the two side walls of the rectangular trough (1) are connected to a sewage pipe (101).

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