A surface treatment device for metal material processing

Abstract

This utility model belongs to the field of metal material processing technology and discloses a surface treatment device for metal material processing. This surface treatment device includes a body, a conveying structure, a grinding structure, a cleaning structure, and a pushing structure. The body supports the components of the device. The conveying structure is connected to the body for conveying metal materials. The grinding structure is connected to the body for grinding the metal materials. The cleaning structure is connected to the body for cleaning the metal materials. The pushing structure disperses the metal materials on the conveying structure, resulting in more uniform contact between the sandpaper and the metal materials during grinding. This avoids the problem of rapid wear of the sandpaper in localized areas due to excessive concentrated grinding, effectively extending the service life of the sandpaper, reducing the frequency of sandpaper replacement, and thus improving the efficiency and quality of metal material surface treatment.

Description

Technical Field

[0001] This utility model belongs to the field of metal material processing technology, and in particular relates to a surface treatment device for metal material processing. Background Technology

[0002] In the field of metal processing, sanders are commonly used surface treatment equipment for deburring, polishing, wire drawing, and other processes to improve the surface quality of metal materials.

[0003] Existing sanding machines place the metal material in the middle of the transmission device. During sanding, the sandpaper comes into direct contact with the metal material and generates friction. Because the metal material is concentrated in the middle of the transmission device, the middle part of the sandpaper will continuously and frequently grind the metal material. This makes the middle area of ​​the sandpaper wear out much faster than other parts, and it is very easy to cause excessive wear or even holes. Frequent replacement of sandpaper not only increases the cost of consumables, but also requires machine downtime, which consumes a lot of time and manpower, seriously affecting production efficiency, increasing the company's production costs, and reducing the company's competitiveness in the market.

[0004] In other words, existing sanders cause the sandpaper to wear out quickly in the middle because the metal material is placed in the middle of the transmission device, resulting in excessive wear or holes. This leads to increased consumable costs, time-consuming and labor-intensive downtime for changing sandpaper, which seriously restricts production efficiency and weakens the company's market competitiveness. Utility Model Content

[0005] The purpose of this invention is to provide a surface treatment device for metal material processing, in order to solve the problem that existing sanders, where the metal material is placed in the middle of the transmission device, cause the sandpaper to wear out quickly in the middle, resulting in excessive wear or holes. This leads to increased consumable costs, time-consuming and labor-intensive downtime for changing sandpaper, severely restricting production efficiency and weakening the company's market competitiveness. To achieve this objective, the present invention adopts the following technical solution: This utility model provides a surface treatment device for metal material processing, which includes: The body, the component used to support the device; A conveying structure and a grinding structure are provided, wherein the conveying structure is connected to the machine body for conveying metal materials, and the grinding structure is connected to the machine body for grinding metal materials; A cleaning structure and a pushing structure are provided, wherein the cleaning structure is connected to the body and is used to clean metal materials, and the pushing structure is connected to the body and is used to push metal materials.

[0006] As an optional technical solution for a surface treatment apparatus for metal material processing, the cleaning structure includes: A fixed base and a cleaning component 1, wherein the fixed base is connected to the machine body and is used to fix the cleaning component 1, and the cleaning component 1 is connected to the fixed base and is used to clean the surface of a metal material 1; A rotating shaft and a second cleaning component are provided. The rotating shaft is connected to the fixed base to support the second cleaning component. The second cleaning component is inserted into the rotating shaft and is used to scrape off metal debris from the surface of metal materials.

[0007] As an optional technical solution for a surface treatment apparatus for metal material processing, the pushing structure includes: A driving component and a fixing plate, wherein the driving component is connected to the machine body and the fixing plate is connected to the movable end of the driving component; The pushing component includes a rack one, a pressing component, a limiting post, and a rack two. The rack one is connected to the fixed plate, the limiting post is inserted into the fixed plate, the rack two is connected to the limiting post, and the pressing component is connected to the fixed plate for pressing the rack two.

[0008] As an optional technical solution for a surface treatment apparatus for metal material processing, it further includes a reset assembly, which comprises: The outer casing is connected to the second cleaning component; The limiting plate and the elastic element 1 are provided. The limiting plate is connected to the fixed base, and the two ends of the elastic element 1 are respectively connected to the limiting plate and the outer shell.

[0009] As an optional technical solution for a surface treatment apparatus for metal material processing, the extrusion assembly includes: An extrusion plate and a connecting post, wherein the connecting post is inserted into the fixing plate and the extrusion plate is connected to the connecting post; The second elastic element is sleeved on the connecting post, and its two ends are respectively connected to the extrusion plate and the fixing plate.

[0010] As an optional technical solution for a surface treatment device for metal material processing, the fixed plate is provided with a connecting hole and a guide groove, the connecting post is inserted into the connecting hole, and the limiting post is slidably installed in the guide groove.

[0011] Beneficial effects: This utility model provides a surface treatment device for metal material processing. The device includes a body, a conveying structure, a grinding structure, a cleaning structure, and a pushing structure. The body supports the components of the device. The conveying structure is connected to the body for conveying metal materials. The grinding structure is connected to the body for grinding the metal materials. The cleaning structure is connected to the body for cleaning the metal materials. The pushing structure is connected to the body for pushing the metal materials. Through the pushing structure, the metal materials on the conveying structure are dispersed on the conveying structure. During grinding, the contact between the sandpaper and the metal materials is more uniform, avoiding the problem of rapid wear of the sandpaper in localized areas due to excessive concentrated grinding. This effectively extends the service life of the sandpaper, reduces the frequency of sandpaper replacement, and thus improves the efficiency and quality of metal material surface treatment. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a surface treatment device for metal material processing provided in an embodiment of this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of a surface treatment device for metal material processing provided in an embodiment of this utility model. Figure 2 ; Figure 3 This is a schematic diagram of the cleaning structure provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the pushing structure provided in an embodiment of the present utility model.

[0013] In the diagram: 1. Body; 2. Conveying structure; 3. Grinding structure; 4. Fixing base; 5. Cleaning component one; 6. Rotating shaft; 7. Cleaning component two; 8. Driving component; 9. Fixing plate; 10. Rack one; 11. Limiting post; 12. Rack two; 13. Outer shell; 14. Limiting plate; 15. Elastic component one; 16. Extrusion plate; 17. Connecting post; 18. Elastic component two; 19. Collection box. Detailed Implementation

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0015] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0016] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0017] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0018] like Figures 1 to 4As shown, this embodiment provides a surface treatment apparatus for metal material processing. This surface treatment apparatus includes a body 1, a conveying structure 2, a grinding structure 3, a cleaning structure, and a pushing structure. The body 1 carries the components of the apparatus. The conveying structure 2 is connected to the body 1 and is used to convey metal materials. The grinding structure 3 is connected to the body 1 and is used to grind the metal materials. The cleaning structure is connected to the body 1 and is used to clean the metal materials. The pushing structure is connected to the body 1 and is used to push the metal materials. The pushing structure includes a drive motor, a fixed plate 9, and a pushing assembly. The drive motor 8 is connected to the body 1, and the fixed plate 9 is connected to the movable end of the drive motor 8. The pushing assembly includes a rack and pinion 1. 0. An extrusion assembly, a limiting post 11, and a rack 12. A rack 10 is connected to a fixed plate 9. The limiting post 11 is inserted into the fixed plate 9. The rack 12 is connected to the limiting post 11. The extrusion assembly is connected to the fixed plate 9 and is used to extrude the rack 12. The extrusion assembly includes an extrusion plate 16, a connecting post 17, and an elastic element 18. The connecting post 17 is inserted into the fixed plate 9. The extrusion plate 16 is connected to the connecting post 17. The elastic element 18 is sleeved on the connecting post 17, and both ends of the elastic element 18 are connected to the extrusion plate 16 and the fixed plate 9, respectively. The fixed plate 9 has a connecting hole and a guide groove. The connecting post 17 is inserted into the connecting hole, and the limiting post 11 is slidably installed in the guide groove.

[0019] By pushing the structure, the metal material on the conveying structure 2 can be dispersed on the conveying structure 2. During the grinding process, the contact between the sandpaper and the metal material is more uniform, avoiding the problem of rapid wear of the sandpaper in local areas due to excessive concentrated grinding. This effectively extends the service life of the sandpaper, reduces the frequency of sandpaper replacement, and thus improves the efficiency and quality of metal surface treatment.

[0020] First, the conveying structure 2 and the grinding structure 3 are started. Then, the worker or the conveying structure places the metal material on the conveying structure 2 for conveying. When the metal material passes through the pushing structure, the driving component 8 drives the pushing component to move through the fixed plate 9, causing the pushing component to push the metal material to move, so that the metal material originally placed in a concentrated position on the conveying structure 2 is dispersed and distributed on the conveying structure 2. When the metal material passes through the grinding structure 3, the grinding device grinds the surface of the metal material. By moving the connecting column 17 upward, the elastic element 18 is squeezed by the fixed plate 9 and the pressing plate 16. The elastic element 18 elastically contracts and drives the pressing plate 16 to move. Then, the rack 12 moves upward and slides, so that the limiting column 11 slides in the guide groove. At this time, the rack 10 and the rack When rack 12 separates, the overlap between rack 10 and rack 12 decreases as rack 10 slides to the right, increasing the amount of metal material pushed by the push assembly at one time, reducing the output of drive component 8, and lowering energy consumption. When rack 12 moves to the left, the overlap between rack 10 and rack 12 increases, reducing the load pushed by the push assembly when pushing heavier metal materials, thereby reducing the risk of damage to the push assembly due to overload operation. When rack 12 moves to the appropriate position, rack 10 and rack 12 mesh and release the moving column, and elastic component 18 loses its squeezing force, causing elastic component to push squeezing plate 16 downward. Squeezing plate 16 fits against rack 12, stabilizing the position of rack 12 and preventing rack 12 from moving or shaking, which would affect the operation of the push structure.

[0021] Specifically, the driving component 8 is fixedly installed on the inner wall of the machine body 1, and the fixed plate 9 is fixedly installed on the movable end of the driving component 8. The driving component 8 can be an electrical component such as an electric push rod that can drive the fixed plate 9 to reciprocate. The first rack 10 is fixedly installed on the fixed plate 9, the limiting post 11 is slidably installed in the guide groove, the second rack 12 is fixedly installed on the limiting post 11, the connecting post 17 is inserted into the connecting hole, and the bottom end of the connecting hole is fixedly installed with a pressing plate 16. The second elastic component 18 can be an elastic element such as a spring. The machine body 1 is equipped with a control panel for controlling the operating parameters of the surface treatment device. A handle is provided on the bottom side of the machine body 1 for adjusting the height of the conveying structure 2. The pushing structure is the existing conveyor belt structure, and the grinding structure 3 is the existing sandpaper grinding structure 3. These are existing technologies and will not be elaborated on here.

[0022] In this embodiment, two sets of pushing structures are provided, which are fixedly installed on the inner walls of both sides of the body 1.

[0023] See Figure 2 and Figure 3In this embodiment, the cleaning structure includes a fixed base 4, a first cleaning component 5, a rotating shaft 6, and a second cleaning component 7. The fixed base 4 is connected to the body 1 and is used to fix the first cleaning component 5. The first cleaning component 5 is connected to the fixed base 4 and is used to clean the surface of metal materials. The rotating shaft 6 is connected to the fixed base 4 and is used to support the second cleaning component 7. The second cleaning component 7 is inserted into the rotating shaft 6 and is used to scrape off metal debris from the surface of metal materials. The structure also includes a reset assembly, which includes a housing 13, a limiting plate 14, and an elastic component 15. The housing 13 is connected to the second cleaning component 7, the limiting plate 14 is connected to the fixed base 4, and the two ends of the elastic component 15 are respectively connected to the limiting plate 14 and the housing 13.

[0024] The cleaning structure effectively removes metal debris generated during grinding, preventing these substances from affecting subsequent processing and assembly of the metal materials, preventing surface defects such as scratches and wear, and ensuring the surface smoothness and precision of the metal materials.

[0025] When the metal material passes through the second cleaning component 7, it pushes the second cleaning component 7 to rotate on the rotating shaft 6. The first elastic component 15 is pushed and contracts elastically by the second cleaning component 7, causing friction between the second cleaning component 7 and the metal material. This causes the metal shavings on the surface of the second cleaning component 7 to fall onto the conveying structure 2. When the metal material passes through the first cleaning component 5, the first cleaning component 5 cleans the surface of the metal material again to ensure that the surface of the metal material is clean. When the metal material moves away from the cleaning structure, the metal shavings blocked by the second cleaning component 7 will fall onto the conveying structure 2. At the same time, the first elastic component 15 loses its pushing elasticity and pushes the second cleaning component 7 to reset its position, making it convenient to clean the next metal material. In order to prevent the metal shavings from moving to the turning point with the rotation of the conveying structure 2 and falling and causing the metal shavings to fly and affect the health of the staff, a collection box 19 is snapped and installed on the machine body 1 at the bottom of the output end of the conveying structure 2 to collect the fallen metal shavings.

[0026] Specifically, the fixed base 4 is fixedly installed on the body 1, the rotating shaft 6 is fixedly installed on the fixed base 4, and the second cleaning component 7 is rotatably installed on the outer surface of the rotating shaft 6. Both ends of the second cleaning component 7 are fixedly fitted with outer shells 13, and the outer shells 13 are movably sleeved on the outer surface of the rotating shaft 6. An elastic component 15 is fixedly installed on one side of the outer shell 13, and a limiting plate 14 is fixedly installed on one end of the elastic component 15. The limiting plate 14 is fixedly installed on the fixed base 4. The first cleaning component 5 can be a cleaning brush or other cleaning component capable of sweeping away metal materials, and the second cleaning component 7 can be a V-shaped rubber scraper or other cleaning component capable of scraping away the surface of metal materials. The component has one side perpendicular to the conveying structure 2 as a vertical section, and the other end as an inclined section. When the metal material moves forward, it pushes the vertical section of the cleaning component 7 to rotate around the rotating shaft 6, so that the other side contacts the metal material and blocks the metal material from moving forward. This avoids the situation where local lifting or poor adhesion is easy to occur. Ordinary shaped rubber scrapers cause insufficient scraping force in some areas, making it difficult to remove metal debris. When using the rubber scraper of this shape, the resistance it receives makes it adhere more tightly to the surface of the metal material, and can better play the role of wiping the surface of the metal material.

[0027] In this embodiment, two sets of fixed seats 4 are provided, located on the inner walls of both sides of the body 1 respectively. The rotating shaft 6, the cleaning component 5 and the cleaning and limiting plate 14 are fixedly installed between the two fixed seats 4.

[0028] The following is a detailed description of the use of a surface treatment device for metal processing: First, the conveying structure 2 and the grinding structure 3 are activated. Then, workers or the conveying structure place metal materials on the conveying structure 2 for transport. When the metal materials pass through the pushing structure, the driving component 8 drives the pushing assembly to move through the fixed plate 9, causing the pushing assembly to move the metal materials. This disperses the metal materials that were originally concentrated on the conveying structure 2, distributing them across the conveying structure 2. When the metal materials pass through the grinding structure 3, the grinding device grinds the surface of the metal materials. After grinding, metal debris adheres to the surface of the metal materials. As the metal materials advance, the advancing end of the metal materials is conveyed through the conveying structure 2 to the vertical cleaning component 7. When the metal material enters the V-shaped opening at the bottom of the second cleaning component 7, the metal material pushes the second cleaning component 7 to rotate around the rotating shaft 6, causing friction between the second cleaning component 7 and the metal material. This causes metal shavings on the surface of the second cleaning component 7 to fall onto the conveying structure 2. When the metal material passes the first cleaning component 5, the first cleaning component 5 cleans the surface of the metal material again, removing any remaining metal shavings. When the metal material moves away from the cleaning structure, the elastic component 15 loses its pushing elasticity and restores its position, pushing the second cleaning component 7 back to its original position, facilitating the cleaning of the next piece of metal material. To prevent metal shavings from moving to the turning point with the rotation of the conveying structure 2 and falling, causing damage to the metal... Metal shavings fly around, affecting the health of workers. A collection box 19 is installed at the bottom of the output end of the conveyor structure 2 on the machine body 1 to collect the falling metal shavings. By moving the connecting column 17 upwards, the elastic element 18 is compressed by the fixed plate 9 and the pressing plate 16, causing it to contract elastically. The elastic element 18 then moves the pressing plate 16, which in turn moves the rack 12 upwards and slides, causing the limiting column 11 to slide within the guide groove. At this point, the rack 10 and rack 12 separate. When rack 12 slides to the right, the overlap between the two ends of rack 10 and rack 12 decreases. The increased number of metal materials pushed by the pusher component at one time increases the overlap between rack 10 and rack 212 when the rack moves to the left. When pushing heavier metal materials, the load pushed by the pusher component is reduced, thereby reducing the risk of damage to the pusher component due to overload operation. When rack 212 moves to the appropriate position, rack 10 and rack 212 mesh and release the moving column. The elastic element 218 loses the compressive force, causing the elastic element to push the extrusion plate 16 downward. The extrusion plate 16 fits against rack 212, making the position of rack 212 stable and preventing rack 212 from moving or shaking, which would affect the operation of the pusher structure.

[0029] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A surface treatment apparatus for processing metal materials, characterized in that, include: Body (1), the component used to support the device; The conveying structure (2) and the grinding structure (3) are connected to the body (1) for conveying metal materials and the grinding structure (3) is connected to the body (1) for grinding metal materials. A cleaning structure and a pushing structure are provided. The cleaning structure is connected to the body (1) and is used to clean metal materials. The pushing structure is connected to the body (1) and is used to push metal materials.

2. The surface treatment apparatus for metal material processing according to claim 1, characterized in that, The cleaning structure includes: A fixed base (4) and a cleaning component (5), wherein the fixed base (4) is connected to the body (1) and is used to fix the cleaning component (5), and the cleaning component (5) is connected to the fixed base (4) and is used to clean the surface of metal materials; A rotating shaft (6) and a second cleaning component (7) are provided. The rotating shaft (6) is connected to the fixed base (4) and is used to support the second cleaning component (7). The second cleaning component (7) is inserted into the rotating shaft (6) and is used to scrape off metal debris from the surface of the metal material.

3. The surface treatment apparatus for metal material processing according to claim 1, characterized in that, The propulsion structure includes: A driving component (8) and a fixing plate (9), wherein the driving component (8) is connected to the body (1) and the fixing plate (9) is connected to the movable end of the driving component (8); The pushing assembly includes a rack one (10), a pressing assembly, a limiting post (11) and a rack two (12). The rack one (10) is connected to the fixed plate (9), the limiting post (11) is inserted into the fixed plate (9), the rack two (12) is connected to the limiting post (11), and the pressing assembly is connected to the fixed plate (9) for pressing the rack two (12).

4. The surface treatment apparatus for metal material processing according to claim 2, characterized in that, It also includes a reset component, the reset component comprising: The outer casing (13) is connected to the second cleaning component (7); The limiting plate (14) and the elastic element (15) are connected to the fixed base (4), and the two ends of the elastic element (15) are respectively connected to the limiting plate (14) and the outer shell (13).

5. The surface treatment apparatus for metal material processing according to claim 3, characterized in that, The extrusion assembly includes: The extrusion plate (16) and the connecting post (17) are inserted into the fixing plate (9) and the extrusion plate (16) is connected to the connecting post (17). The second elastic element (18) is sleeved on the connecting post (17), and both ends of the second elastic element (18) are respectively connected to the extrusion plate (16) and the fixing plate (9).

6. The surface treatment apparatus for metal material processing according to claim 5, characterized in that, The fixing plate (9) is provided with a connecting hole and a guide groove, the connecting post (17) is inserted into the connecting hole, and the limiting post (11) is slidably installed in the guide groove.

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