A synchronous polishing device for inner and outer walls of a pipe injection molding
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]有鉴于此,本申请的目的在于提供一种管材注塑件的内外壁同步抛光装置,以解决传统的抛光设备对管型注塑件进行表面抛光时,需要分别对管材的内壁和外壁进行抛光,难以同时对管材型注塑件进行双面抛光,加工效率较为低下问题
内外壁同步抛光:通过主轴带动主抛光辊对内壁抛光,同时副抛光辊环绕外壁抛光,显著提高加工效率。
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Figure CN224616012U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of processing machinery technology, specifically to a device for synchronous polishing of the inner and outer walls of pipe injection molded parts. Background Technology
[0002] Injection molded parts typically require surface polishing after molding to improve their smoothness. Traditional polishing equipment is mostly single-headed, resulting in low processing efficiency.
[0003] Traditional polishing equipment requires polishing both the inner and outer walls of the tubular injection molded parts separately when polishing the surface of the tubular injection molded parts. It is difficult to polish both sides of the tubular injection molded parts at the same time, resulting in low processing efficiency.
[0004] Therefore, it is of great significance to provide a device for simultaneous polishing of the inner and outer walls of injection-molded pipe parts to solve the problems existing in the prior art. Utility Model Content
[0005] In view of this, the purpose of this application is to provide a device for simultaneous polishing of the inner and outer walls of tubular injection molded parts, so as to solve the problem that when traditional polishing equipment polishes the surface of tubular injection molded parts, it is necessary to polish the inner and outer walls of the tubular parts separately, making it difficult to polish both sides of the tubular injection molded parts at the same time, resulting in low processing efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A device for simultaneous polishing of the inner and outer walls of injection-molded pipe parts, comprising: The frame serves as the overall support structure; Back panel, vertically mounted at the top of the back of the frame; The upper support plate is fixed to the top of the back plate; The cylinder is mounted on the top surface of the upper support plate and is used to drive the lifting motion. The lifting seat is connected to the telescopic end of the cylinder to enable vertical movement. Support plate two, located in the middle of the lifting seat, is used to install the motor; The motor drives the spindle to rotate; The main shaft has a main polishing roller at the bottom, which is used to extend into the inside of the pipe for polishing the inner wall. A crossbar is fixed in the middle of the main shaft, with rotating shafts symmetrically arranged on both sides; The rotating shaft has a secondary polishing roller at its bottom end, which is used to polish the outer wall of the pipe. The meshing gear is located at the top of the rotating shaft; The gear ring is fixed to the bottom of the lifting seat and meshes with the meshing gear, so that the auxiliary polishing roller rotates on its own axis while revolving around the revolution, ensuring uniform polishing of the outer wall; A pneumatic clamp, located on the top surface of the frame, is used to clamp tubular injection molded parts and includes a clamp body, a piston rod, and a clamping block.
[0007] Preferably, the pneumatic clamp comprises: The main body of the clamp has an internal cavity; A piston rod that is slidably fitted to the main body of the fixture; A clamping block that is fixedly connected to the piston rod.
[0008] Preferably, the outer diameter of the main polishing roller is adjustable to accommodate pipes with different inner diameters; the auxiliary polishing roller and the rotating shaft are installed with a clearance fit to ensure uniform pressure on the outer wall of the pipe during the polishing process.
[0009] Furthermore, the working surface of the clamping block of the pneumatic clamp is provided with anti-slip texture and covered with flexible material to avoid damaging the surface of the pipe during clamping.
[0010] Compared with the prior art, the beneficial effects of this utility model are: Simultaneous polishing of inner and outer walls: The main polishing roller is driven by the spindle to polish the inner wall, while the auxiliary polishing roller polishes the outer wall at the same time, which significantly improves the processing efficiency.
[0011] High polishing uniformity: The meshing gear and the gear ring make the auxiliary polishing roller rotate on its own axis while revolving around the central axis, ensuring that there are no dead corners in the polishing of the outer wall.
[0012] Stable and damage-free clamping: The pneumatic clamp adopts a flexible clamping design to avoid deformation or surface damage to the pipe.
[0013] Easy to operate: The polishing height is adjusted by a cylinder to accommodate pipes of different lengths. The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.
[0014] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the lifting seat in this utility model; Figure 3 This is a structural diagram of the pneumatic clamp in this utility model.
[0017] In the diagram: 1. Frame; 2. Cylinder; 3. Upper support plate; 4. Lifting seat; 5. Motor; 6. Second support plate; 7. Meshing gear; 8. Main shaft; 9. Gear ring; 10. Cross frame; 11. Secondary polishing roller; 12. Rotating shaft; 13. Main polishing roller; 14. Pneumatic clamp; 141. Clamp body; 142. Cavity; 143. Clamping block; 144. Piston rod; 15. Back plate. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.
[0019] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.
[0020] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.
[0021] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.
[0022] Please see Figure 1-3 This utility model provides a technical solution for a device for synchronously polishing the inner and outer walls of injection-molded pipe parts: a device for synchronously polishing the inner and outer walls of injection-molded pipe parts, comprising: Frame 1 serves as the overall support structure; Backplate 15 is vertically mounted on the top of the back of frame 1; The upper support plate 3 is fixed to the top of the back plate 15; Cylinder 2 is mounted on the top surface of the upper support plate 3 and is used to drive the lifting motion; The lifting seat 4 is connected to the telescopic end of the cylinder 2 to enable vertical movement. Support plate 2 6 is located in the middle of the lifting seat 4 and is used to install motor 5; Motor 5 drives spindle 8 to rotate; The main shaft 8 has a main polishing roller 13 at its bottom end, which is used to extend into the inside of the pipe for inner wall polishing. A crossbeam 10 is fixed in the middle of the main shaft 8, and rotating shafts 12 are symmetrically arranged on both sides; The rotating shaft 12 has a secondary polishing roller 11 at its bottom end, which is used to polish the outer wall of the pipe. The secondary polishing roller 11 and the rotating shaft 12 are installed with a clearance fit, and the main shaft 8 and the rotating shaft 12 are arranged in parallel.
[0023] The meshing gear 7 is located at the top of the rotating shaft 12; The gear ring 9 is fixed to the bottom of the lifting seat 4 and meshes with the meshing gear 7, so that the auxiliary polishing roller 11 rotates on its own axis while revolving around the revolution, ensuring uniform polishing of the outer wall; Pneumatic clamp 14, located on the top surface of frame 1, is used to clamp tubular injection molded parts. Pneumatic clamp 14 includes: The clamp body 141 has an internal cavity 142; The piston rod 144 is slidably mounted on the fixture body 141; Clamping block 143 is fixedly connected to piston rod 144.
[0024] Preferably, the outer diameter of the main polishing roller 13 is adjustable to accommodate pipes with different inner diameters; the auxiliary polishing roller 11 and the rotating shaft 12 are installed with a clearance fit to ensure uniform pressure on the outer wall of the pipe during the polishing process.
[0025] Furthermore, the working surface of the clamping block 143 of the pneumatic clamp 14 is provided with anti-slip texture and is covered with flexible material to avoid damaging the surface of the pipe during clamping.
[0026] In practical use, during the clamping stage: place the pipe to be polished on the pneumatic clamp 14, start the pneumatic system, and the piston rod 144 pushes the clamping block 143 to flexibly clamp the pipe, ensuring that the pipe is fixed and not damaged.
[0027] Polishing stage: Start motor 5, spindle 8 drives main polishing roller 13 to rotate at high speed, extending into the inside of the pipe to polish the inner wall; At the same time, the cross frame 10 drives the rotating shaft 12 to revolve around the outer wall of the pipe, and the meshing gear 7 meshes with the gear ring 9, causing the auxiliary polishing roller 11 to rotate, thereby achieving all-round polishing of the outer wall.
[0028] Height adjustment: The height of the lifting seat 4 is adjusted by cylinder 2 according to the length of the pipe so that the polishing roller covers the entire pipe area.
[0029] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.
Claims
1. A device for simultaneously polishing the inner and outer walls of a pipe injection molded part, characterized in that, include: Rack (1); A backplate (15) is vertically mounted at the top of the back of the frame (1). The upper support plate (3) is fixed to the top of the back plate (15); Cylinder (2) installed on the top surface of the upper support plate (3); Lifting seat (4) connected to the telescopic end of cylinder (2); Support plate 2 (6) is located in the middle of the lifting seat (4); Motor (5) installed on the top surface of support plate 2 (6); A main shaft (8) driven by a motor (5) is provided at the bottom end of the main shaft (8) with a main polishing roller (13); A crossbeam (10) fixed in the middle of the main shaft (8); The rotating shafts (12) are symmetrically arranged at both ends of the cross frame (10), and each rotating shaft (12) is provided with a secondary polishing roller (11) at its bottom end. A meshing gear (7) is located at the top of the rotating shaft (12); The gear ring (9) is fixed to the bottom of the lifting seat (4), and the meshing gear (7) meshes with the gear ring (9).
2. The device for simultaneous polishing of the inner and outer walls of injection-molded pipe parts according to claim 1, characterized in that: The auxiliary polishing roller (11) and the rotating shaft (12) are installed with a clearance fit, and the main shaft (8) and the rotating shaft (12) are arranged in parallel.
3. The device for simultaneous polishing of the inner and outer walls of injection-molded pipe parts according to claim 1, characterized in that: The top surface of the frame (1) is provided with a pneumatic clamp (14), which includes: The fixture body (141) has an internal cavity (142). The piston rod (144) is slidably mounted on the fixture body (141). A clamping block (143) is fixedly connected to the piston rod (144).
4. The device for synchronous polishing of the inner and outer walls of injection-molded pipe parts according to claim 3, characterized in that: The working surface of the clamping block (143) of the pneumatic clamp (14) is provided with anti-slip texture.