A sandblasting device for castings of mining machinery
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-08-11
AI Technical Summary
然而,现有喷砂装置在操作中防护措施多不完善
[0012]有益效果:本实用新型通过设置喷砂箱,并在喷砂箱顶部设置喷砂风泵,喷砂风泵吸入混砂压缩空气,压缩空气从喷砂口排出,对喷砂箱中的铸件进行喷砂处理,喷砂箱在喷砂过程中进行防护,防止喷砂外溢;并且喷砂过程中通过喷砂箱左右两侧的防护手套对操作人员的手部进行防护,方便对喷砂箱内部的铸件调整喷砂角度。
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Figure CN224616079U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting production and processing technology, specifically to a sandblasting device for castings in mining machinery. Background Technology
[0002] The production process of castings for mining machinery typically includes steps such as raw material smelting, mold preparation, casting, and cooling / demolding. In the smelting stage, the metal raw material is heated to a molten state, impurities are removed, and then poured into a pre-made mold. The mold is preheated to a high temperature to prevent defects caused by rapid cooling of the molten metal. During casting, pressure or gravity is used to fill the cavity with molten metal. After the molten metal cools and solidifies, the mold is removed to obtain a rough blank. Subsequently, sandblasting is required to remove surface oxide scale, burrs, and adhering sand, improving surface roughness to meet subsequent processing or coating requirements. However, existing sandblasting equipment often lacks adequate protective measures during operation. Operators are frequently directly exposed to the sandblasting environment, where high-speed abrasive particles can easily splash onto their arms and face, causing cuts, impact injuries, and other safety accidents. At the same time, the sandblasting process generates a large amount of metal dust and abrasive debris. Without effective collection and filtration, operators are highly susceptible to inhaling dust particles, which can harm their health. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, the purpose of this utility model is to provide a sandblasting device for casting parts of mining machinery, so as to at least partially solve the problems mentioned in the background art.
[0004] Therefore, the purpose of this utility model is to provide a sandblasting device for casting parts of mining machinery, which provides effective protection during the sandblasting process and reduces harm to the body.
[0005] To achieve the above objectives, this utility model proposes a sandblasting device for castings in mining machinery, comprising a sandblasting box, a viewing glass window, and a sandblasting assembly. The viewing glass window is located on the front side of the sandblasting box, and a door is provided on one side of the sandblasting box. The sandblasting assembly is located on the top of the sandblasting box and includes a sandblasting air pump, a mixed air inlet, and a sandblasting nozzle. The sandblasting air pump is located on the top of the sandblasting box, the mixed air inlet is located at the air inlet end of the sandblasting air pump, and the sandblasting nozzle is located at the air outlet end of the sandblasting air pump. Operating components are provided on the left and right sides of the sandblasting box, including protective gloves provided on the left and right sides of the sandblasting box.
[0006] Furthermore, the bottom of the sandblasting box is provided with a rotating disk assembly, including a rotating tray and a rotating motor. The rotating motor is located at the bottom of the sandblasting box, the rotating tray is located on the output shaft of the rotating motor, and a rotating track is provided on the bottom edge of the rotating tray.
[0007] Furthermore, a window cleaning assembly is provided on the inner side of the viewing glass window, including a scraping motor and a scraper, wherein the scraping motor is located at the top of the viewing glass window, and the scraper is located on the output shaft of the scraping motor.
[0008] Furthermore, the sandblasting box is equipped with a dust removal assembly, including an air inlet grille and a negative pressure pump, wherein the air inlet grille is located at the top of the sandblasting box and the negative pressure pump is located at the rear of the sandblasting box.
[0009] Furthermore, an adjustable grille plate for adjusting the air intake angle is provided on the inner side of the air intake grille, an air intake nozzle is provided at the air intake end of the negative pressure pump, the air intake nozzle is horizontally arranged at the rear side of the sandblasting box, and an exhaust pipe is provided at the air outlet end of the negative pressure pump.
[0010] Furthermore, a corrugated hose is provided between the sandblasting air pump and the sandblasting nozzle.
[0011] Furthermore, the sandblasting box is provided with palm windows on the left and right sides respectively. The palm windows are used to insert the palm into the inside of the protective glove, and the palm windows are in communication with the protective glove.
[0012] Beneficial effects: This utility model sets up a sandblasting box and installs a sandblasting air pump on the top of the sandblasting box. The sandblasting air pump draws in compressed air mixed with sand, and the compressed air is discharged from the sandblasting port to sandblast the castings in the sandblasting box. The sandblasting box is protected during the sandblasting process to prevent sand from overflowing. In addition, the protective gloves on the left and right sides of the sandblasting box protect the operator's hands during the sandblasting process, and make it easy to adjust the sandblasting angle of the castings inside the sandblasting box.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of a sandblasting device for castings of mining machinery according to an embodiment of the present invention; Figure 2 This is a structural schematic diagram from another perspective of a sandblasting device for castings of mining machinery according to an embodiment of the present invention; Figure 3 This is a front cross-sectional view of a sandblasting device for castings of mining machinery according to an embodiment of the present invention.
[0015] As shown in the figure: 1. Viewing glass window; 2. Sandblasting box; 21. Box bottom; 22. Box top; 23. Box door; 3. Dust removal assembly; 31. Negative pressure pump; 32. Exhaust pipe; 33. Air inlet grille; 331. Adjustable grille; 34. Air suction nozzle; 4. Window cleaning assembly; 41. Scraper motor; 42. Scraper bar; 5. Operating assembly; 51. Hand window; 52. Protective gloves; 6. Rotary disc assembly; 61. Rotary tray; 62. Rotary motor; 63. Rotary track; 7. Sandblasting assembly; 71. Mixed air inlet; 72. Sandblasting air pump; 73. Corrugated hose; 74. Sandblasting nozzle. Detailed Implementation
[0016] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0017] The following description, in conjunction with the accompanying drawings, describes a sandblasting device for casting parts of mining machinery according to an embodiment of the present invention.
[0018] like Figures 1-3 As shown, the sandblasting device for castings of mining machinery provided in this embodiment of the present invention includes a sandblasting box 2, a viewing glass window 1, and a sandblasting assembly 7. The top of the sandblasting box 2 is digitally digitized as a box top 22, and the bottom is provided as a box bottom 21. The viewing glass window 1 is provided on the front side of the sandblasting box 2, and a box door 23 is provided on one side of the sandblasting box 2. The sandblasting assembly 7 is provided on the top of the sandblasting box 2. The sandblasting assembly 7 includes a sandblasting air pump 72, a mixed air inlet 71, and a sandblasting nozzle 74. The sandblasting air pump 72 is provided on the top of the sandblasting box 2, the mixed air inlet 71 is provided at the air inlet end of the sandblasting air pump 72, and the sandblasting nozzle 74 is provided at the air outlet end of the sandblasting air pump 72. The left and right sides of the sandblasting box 2 are provided with operating components 5, and the operating components 5 include protective gloves 52 provided on the left and right sides of the sandblasting box 2.
[0019] Specifically, when using the sandblasting device of this application, first open the box door 23, place the casting inside the sandblasting box 2, then close the box door 23, then connect the mixed air inlet 71 to the sand-mixing air, the compressed air is compressed by the sandblasting air pump 72 to form high-pressure air, and then sprayed out through the sandblasting nozzle 74 to sandblast the surface of the casting inside the sandblasting box 2. During the sandblasting process, protection is provided to prevent sand from overflowing.
[0020] Furthermore, during the sandblasting process, the operator can adjust the sandblasting angle of the casting inside the sandblasting box 2 by using the protective gloves 52 on both sides of the sandblasting box 2 with their hands, which can protect the operator's hands during the sandblasting process.
[0021] In one embodiment of this utility model, such as Figure 1 and Figure 3 As shown, a rotating disk assembly 6 is provided at the bottom of the sandblasting box 2. The rotating disk assembly 6 includes a rotating tray 61 and a rotating motor 62. The rotating motor 62 is located at the bottom of the sandblasting box 2, and the rotating tray 61 is located on the output shaft of the rotating motor 62. A rotating track 63 is provided on the bottom edge of the rotating tray 61.
[0022] Specifically, when adjusting the sandblasting position of the casting during the sandblasting process, the casting can be placed on the rotating pallet 61, and the rotating pallet 61 can be rotated by the rotating motor 62, thereby adjusting the sandblasting angle position of the casting. The rotating track 63 on the bottom edge of the rotating pallet 61 effectively supports the rotating pallet 61 to rotate smoothly and prevents the casting from shaking on the rotating pallet 61.
[0023] In one embodiment of this utility model, such as Figure 1 and Figure 3 As shown, a window cleaning assembly 4 is provided on the inner side of the viewing glass window 1, including a scraping motor 41 and a scraper 42. The scraping motor 41 is located at the top of the viewing glass window 1 and is a reciprocating oscillating motor. The scraper 42 is located on the output shaft of the scraping motor 41.
[0024] Specifically, during the sandblasting process, in order to ensure that the surface of the viewing glass window 1 is transparent and smooth, the scraper motor 41 drives the scraper 42 to swing left and right to scrape, so that the surface of the viewing glass window 1 is always transparent and smooth, ensuring that the operator can clearly see the sandblasting situation inside the sandblasting box 2.
[0025] In one embodiment of this utility model, such as Figure 3 As shown, a dust removal component 3 is provided on the sandblasting box 2. The dust removal component 3 includes an air inlet grille 33 and a negative pressure pump 31. The air inlet grille 33 is located on the top of the sandblasting box 2, and the negative pressure pump 31 is located on the rear side of the sandblasting box 2.
[0026] An adjustable grille 331 for adjusting the air intake angle is provided inside the air intake grille 33. An air intake nozzle 34 is provided at the air intake end of the negative pressure pump 31. The air intake nozzle 34 is horizontally arranged at the rear side of the sandblasting box 2. An exhaust pipe 32 is provided at the air outlet end of the negative pressure pump 31.
[0027] Specifically, during the sandblasting process of castings, in order to quickly transfer the sandblasting gas and the waste residue from grinding, the negative pressure pump 31 promptly absorbs the sandblasting gas and the waste residue from grinding inside the sandblasting box 2. During the waste gas transfer process, a negative pressure is generated inside the sandblasting box 2, and the air inlet grille 33 draws external air into the sandblasting box 2. During this process, the air inlet grille 33 can also adjust the air inlet angle through the air inlet grille 33 plate, thereby accurately blowing the surface of the casting and the surface of the rotating tray 61, so that the waste chips generated during the sandblasting process are accurately and effectively transferred.
[0028] In one embodiment of this utility model, such as Figure 3 As shown, a corrugated hose 73 is provided between the sandblasting air pump 72 and the sandblasting nozzle 74, which makes it convenient to adjust the sandblasting angle of the sandblasting nozzle 74 by hand.
[0029] In one embodiment of this utility model, such as Figure 1 and Figure 3 As shown, the sandblasting box 2 has palm windows 51 on the left and right sides respectively. The palm windows 51 are used to insert the palm into the inside of the protective glove 52. The palm windows 51 and the protective glove 52 are connected to each other.
[0030] To clearly illustrate the above embodiments, refer to Figures 1-3 The specific working principle of the sandblasting device for castings of mining machinery of this utility model is as follows: When using the sandblasting device of this application, first open the box door 23, place the casting inside the sandblasting box 2, then close the box door 23, then connect the mixed air inlet 71 to the sand-mixing air, the compressed air is compressed by the sandblasting air pump 72 to form high-pressure air, and then sprayed out through the sandblasting nozzle 74 to sandblast the surface of the casting inside the sandblasting box 2. During the sandblasting process, protection is provided to prevent sand from overflowing.
[0031] During the sandblasting process, the operator uses the protective gloves 52 on both sides of the sandblasting box 2 to adjust the sandblasting angle of the casting and the sandblasting nozzle inside the sandblasting box 2, which can accurately and effectively sandblast the casting and provide effective protection during the sandblasting process.
[0032] During the sandblasting process of castings, the negative pressure pump 31 promptly absorbs the sandblasting gas and grinding waste inside the sandblasting box 2. During the waste gas transfer process, negative pressure is generated inside the sandblasting box 2, and the air intake grille 33 draws external air into the sandblasting box 2, accurately blowing the surface of the casting and the surface of the rotating tray 61, so that the waste generated during the sandblasting process is accurately and effectively transferred, reducing harm to the body.
[0033] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A sandblasting device for casting parts of mining machinery, characterized in that, The equipment includes a sandblasting box (2), a viewing glass window (1), and a sandblasting assembly (7). The viewing glass window (1) is located on the front side of the sandblasting box (2). A box door (23) is provided on one side of the sandblasting box (2). The sandblasting assembly (7) is located on the top of the sandblasting box (2). The sandblasting assembly (7) includes a sandblasting air pump (72), a mixed air inlet (71), and a sandblasting nozzle (74). The sandblasting air pump (72) is located on the top of the sandblasting box (2). The mixed air inlet (71) is located at the air inlet of the sandblasting air pump (72). The sandblasting nozzle (74) is located at the air outlet of the sandblasting air pump (72). Operating components (5) are provided on the left and right sides of the sandblasting box (2). The operating components (5) include protective gloves (52) provided on the left and right sides of the sandblasting box (2).
2. The sandblasting device for castings of mining machinery according to claim 1, characterized in that, The bottom of the sandblasting box (2) is provided with a rotating disk assembly (6), which includes a rotating tray (61) and a rotating motor (62). The rotating motor (62) is located at the bottom of the sandblasting box (2), and the rotating tray (61) is located on the output shaft of the rotating motor (62). The bottom edge of the rotating tray (61) is provided with a rotating track (63).
3. The sandblasting device for castings of mining machinery according to claim 1, characterized in that, A window cleaning assembly (4) is provided on the inner side of the viewing glass window (1). The window cleaning assembly (4) includes a scraping motor (41) and a scraper (42). The scraping motor (41) is located on the top of the viewing glass window (1), and the scraper (42) is located on the output shaft of the scraping motor (41).
4. The sandblasting device for castings of mining machinery according to claim 1, characterized in that, The sandblasting box (2) is equipped with a dust removal component (3), which includes an air intake grille (33) and a negative pressure pump (31). The air intake grille (33) is located on the top of the sandblasting box (2), and the negative pressure pump (31) is located on the rear side of the sandblasting box (2).
5. The sandblasting device for castings of mining machinery according to claim 4, characterized in that, The air intake grille (33) is provided with an adjustable grille plate (331) for adjusting the air intake angle. The air intake end of the negative pressure pump (31) is provided with an air intake nozzle (34). The air intake nozzle (34) is horizontally arranged on the rear side of the sandblasting box (2). The air outlet end of the negative pressure pump (31) is provided with an exhaust pipe (32).
6. The sandblasting device for castings of mining machinery according to claim 1, characterized in that, A corrugated hose (73) is provided between the sandblasting air pump (72) and the sandblasting nozzle (74).
7. The sandblasting device for castings of mining machinery according to claim 1, characterized in that, The sandblasting box (2) is provided with palm windows (51) on the left and right sides respectively. The palm windows (51) are used for inserting the palm into the inside of the protective glove (52). The palm windows (51) and the protective glove (52) are interconnected.