A solenoid valve assembly workbench
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种电磁阀装配工作台,以解决上述背景技术中提出在现有生产中操作者需要在夹具中不断调整阀体以调整装配面,劳动强度大、效率低的问题
[0018]本实用新型设置的夹持组件,通过夹持板、导向轴套、导向杆以及夹持弹簧的配合,能够快速将电磁阀阀体定位并固定在装配板上。夹持板的线性移动以及防滑凸起的设计,使得阀体能够被稳定夹持,减少了人工调整固定阀体位置的时间,提高了装配的初始定位效率。
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Figure CN224616294U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a solenoid valve assembly workbench. Background Technology
[0002] As a key actuator in fluid automatic control systems, the solenoid valve has a complex internal structure, including multiple components such as the valve body, coil, moving iron core, return spring, and sealing ring.
[0003] In current production, manual assembly is typically performed using fixed flat workbenches. During assembly, bench vises or simple V-blocks are often used for clamping. Operators need to adjust the valve body to adjust the assembly surface, which is not only labor-intensive and inefficient, but also makes the valve body surface easily scratched or the sealing surface damaged due to bumps and knocks, affecting the product qualification rate.
[0004] Therefore, a solenoid valve assembly workbench is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a solenoid valve assembly workbench to solve the problem mentioned in the background art that in existing production, operators need to constantly adjust the valve body in the fixture to adjust the assembly surface, resulting in high labor intensity and low efficiency.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a solenoid valve assembly workbench, including a workbench, an assembly plate for assembling solenoid valves is provided on the workbench, clamping components for fixing the solenoid valve body are provided on both sides of the assembly plate, and a rotating component is provided at the edge of the assembly plate.
[0007] The assembly plate fixes the valve body with a clamping assembly and adjusts the assembly surface of the valve body with a rotating assembly.
[0008] Preferably, the clamping assembly includes clamping plates symmetrically arranged on the assembly plate, and a support plate is provided on the rear end side of the assembly plate on the fixing plate. The area between the two sets of clamping plates and the support plate is the fixing area of the solenoid valve body.
[0009] The lower part of the clamping plate is provided with three sets of guide bushings, and a guide rod is provided through the middle of each of the three sets of guide bushings. Both ends of the guide rod are connected to the assembly plate through a fixed seat plate.
[0010] Preferably, clamping springs are provided at both ends of the three sets of guide rods, and the clamping springs are located between the guide bushing and the fixed base plate, so that the fixed plate can elastically move by squeezing the clamping springs on the outer periphery of the guide rod through the guide bushing.
[0011] Preferably, the assembly plate has three sets of guide grooves symmetrically formed, and the guide grooves cooperate with the guide bushings to allow the clamping plate to move linearly on the assembly plate through the guide grooves.
[0012] Preferably, the upper part of the clamping plate is inclined, and multiple sets of anti-slip protrusions are provided on the opposite sides of the two sets of clamping plates.
[0013] Preferably, the rotating assembly includes a rotating shaft disposed at the edge of the assembly plate, one side of which is connected to the worktable via a support plate, so that the assembly plate can rotate at the support plate via the rotating shaft.
[0014] Preferably, the workbench is provided with a fixing plate on the side of the support plate, and the fixing plate has a through groove in the middle for connecting the support plate.
[0015] Preferably, a support column is provided at the lower part of the assembly plate away from the rotation axis so that the assembly plate is supported on the worktable by the support column.
[0016] Preferably, the workbench is provided with multiple tool frames for loading solenoid valve components.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] The clamping assembly of this invention, through the cooperation of a clamping plate, guide sleeve, guide rod, and clamping spring, can quickly position and fix the solenoid valve body onto the assembly plate. The linear movement of the clamping plate and the design of the anti-slip protrusions ensure that the valve body is stably clamped, reducing the time required for manual adjustment and fixing of the valve body position, and improving the initial positioning efficiency of the assembly.
[0019] The rotating assembly at the edge of the assembly plate, through the cooperation of the rotating shaft and the support plate, allows the assembly plate to rotate flexibly, thereby quickly adjusting the assembly surface of the valve body. Operators can perform assembly operations at different angles without frequently moving the valve body or changing fixtures, greatly improving the flexibility and efficiency of the assembly process.
[0020] The clamping assembly utilizes the elastic force of the clamping spring to hold the valve body. The operator only needs to apply a small amount of force to fix and release the valve body, which greatly reduces labor intensity compared to traditional bench vises or simple V-block clamping methods. At the same time, the rotating assembly is also easy to operate, requiring no complicated tools or a lot of physical labor, further reducing the operator's burden.
[0021] The anti-slip protrusions on the clamping assembly effectively increase friction with the valve body surface, preventing the valve body from sliding during clamping and avoiding scratches on the valve body surface caused by excessive clamping force. Furthermore, the stable support of the assembly plate and the smooth rotation of the rotating assembly ensure the stability of the valve body during assembly, reducing problems such as damage to the sealing surface caused by impacts, thereby significantly improving the product qualification rate. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0023] Figure 2 This is a side view of an embodiment of the present utility model;
[0024] Figure 3 This is a schematic diagram of the bottom structure of the assembly plate according to an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the clamping component structure according to an embodiment of the present utility model;
[0026] Figure 5 This is a schematic diagram of the clamping plate structure according to an embodiment of the present utility model.
[0027] In the diagram: 1. Workbench; 2. Assembly plate; 21. Guide groove; 22. Support column; 3. Clamping assembly; 31. Clamping plate; 32. Support plate; 33. Guide bushing; 34. Guide rod; 35. Fixed base plate; 36. Clamping spring; 37. Anti-slip protrusion; 4. Rotating assembly; 41. Rotating shaft; 42. Bearing plate; 43. Fixed plate; 44. Through groove; 5. Tool frame. Detailed Implementation
[0028] To address the problem of high labor intensity and low efficiency in existing production processes where operators need to constantly adjust the valve body within a fixture to adjust the assembly surface, this utility model provides a solenoid valve assembly workbench. The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0029] Please see Figure 1-5This utility model provides a solenoid valve assembly workbench, including a workbench 1. The workbench 1 is provided with an assembly plate 2 for assembling solenoid valves. Clamping components 3 for fixing solenoid valve bodies are provided on both sides of the assembly plate 2. The clamping components 3 include clamping plates 31 symmetrically arranged on the assembly plate 2. The assembly plate 2 is provided with a support plate 32 at the tail end of the fixing plate 43. The area between the two sets of clamping plates 31 and support plates 32 is the fixing area of the solenoid valve body.
[0030] The lower part of the clamping plate 31 is provided with three sets of guide bushings 33, and a guide rod 34 is provided through the middle of each of the three sets of guide bushings 33. Both ends of the guide rod 34 are connected to the assembly plate 2 through the fixed base plate 35. The upper part of the clamping plate 31 is inclined, and multiple sets of anti-slip protrusions 37 are provided on the opposite sides of the two sets of clamping plates 31.
[0031] Clamping springs 36 are provided at both ends of the three sets of guide rods 34, and the clamping springs 36 are located between the guide bushing 33 and the fixed base plate 35, so that the fixed plate 43 can elastically move by squeezing the clamping springs 36 on the outer periphery of the guide rod 34 through the guide bushing 33.
[0032] The assembly plate 2 has a rotating component 4 at one end. The rotating component 4 includes a rotating shaft 41 located at the edge of the assembly plate 2. One side of the rotating shaft 41 is connected to the worktable 1 via a support plate 42, so that the assembly plate 2 can rotate at the support plate 42 via the rotating shaft 41. The worktable 1 has a fixing plate 43 located beside the support plate 42. The fixing plate 43 has a through groove 44 in the middle for connecting to the support plate 32.
[0033] The assembly plate 2 is symmetrically provided with three sets of guide grooves 21, and the guide grooves 21 cooperate with the guide bushing 33 so that the clamping plate 31 can move linearly on the assembly plate 2 through the guide grooves 21.
[0034] The lower part of the assembly plate 2 away from the rotation shaft 41 is provided with a support column 22 so that the assembly plate 2 is supported on the worktable 1 by the support column 22.
[0035] The workbench 1 is provided with multiple tool frames 5 for loading solenoid valve components.
[0036] The assembly plate 2 fixes the valve body with the clamping assembly 3 and adjusts the assembly surface of the valve body with the rotating assembly 4.
[0037] The working principle of the solenoid valve assembly workbench provided by this utility model is as follows: all the components of the solenoid valve, such as valve body, coil, moving iron core, return spring, sealing ring, etc., are prepared and placed inside the tool frame.
[0038] The valve body is placed in the fixed area of the assembly plate 2 via the inclined surface of the clamping plate 31, that is, the area between the two sets of clamping plates 31 and the support plate 32.
[0039] Guided by the guide groove 21, the clamping plate 31 is subjected to force and moves in opposite directions on the outer periphery of the guide rod 34 through the guide bushing 33. The guide bushing 33 compresses the clamping spring 36. Through the elastic force of the clamping spring 36, the clamping plate 31 moves closer to the valve body and is tightly clamped between the clamping plate 31 and the support plate 32.
[0040] When it is necessary to adjust the assembly surface of the valve body, the operator can pull the assembly plate 2 through one end of the support column 22 of the assembly plate 2, so that the assembly plate 2 rotates around the rotating shaft 41 at the bearing plate 42 until the support plate 32 is connected to the through groove 44, thereby driving the valve body to rotate together and realizing flexible adjustment of the assembly surface.
[0041] According to the assembly process requirements, the operator sequentially installs components such as the coil, moving iron core, return spring, and sealing ring onto the valve body. During the assembly process, if it is necessary to adjust the assembly surface of the valve body, quick adjustments can be made at any time using the rotating component 4 to ensure that the components are accurately installed in the designated positions.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electromagnetic valve assembly workbench characterized by: The assembly includes a workbench (1), on which an assembly plate (2) for assembling solenoid valves is provided. Clamping components (3) for fixing the solenoid valve body are provided on both sides of the assembly plate (2), and rotating components (4) are provided at the edge of the assembly plate (2). The assembly plate (2) fixes the valve body by clamping assembly (3) and adjusts the assembly surface of the valve body by rotating assembly (4).
2. The solenoid valve assembly workbench according to claim 1, characterized in that: The clamping assembly (3) includes clamping plates (31) symmetrically arranged on the assembly plate (2). The assembly plate (2) is provided with a support plate (32) at the tail end of the fixing plate (43). The area between the two sets of clamping plates (31) and the support plate (32) is the fixing area of the solenoid valve body. The lower part of the clamping plate (31) is provided with three sets of guide bushings (33), and a guide rod (34) is provided through the middle of each of the three sets of guide bushings (33). Both ends of the guide rod (34) are connected to the assembly plate (2) through the fixed seat plate (35).
3. The solenoid valve assembly workbench according to claim 2, characterized in that: Clamping springs (36) are provided at both ends of the three sets of guide rods (34), and the clamping springs (36) are located between the guide bushing (33) and the fixed base plate (35) so that the fixed plate (43) can elastically move by squeezing the clamping springs (36) on the outer periphery of the guide rod (34) through the guide bushing (33).
4. A solenoid valve assembly workbench according to claim 3, characterized in that: The assembly plate (2) is symmetrically provided with three sets of guide grooves (21), and the guide grooves (21) and the guide bushings (33) cooperate with each other so that the clamping plate (31) moves linearly on the assembly plate (2) through the guide grooves (21).
5. A solenoid valve assembly workbench according to claim 4, characterized in that: The upper part of the clamping plate (31) is inclined, and multiple anti-slip protrusions (37) are provided on the opposite sides of the two sets of clamping plates (31).
6. A solenoid valve assembly workbench according to claim 5, characterized in that: The rotating assembly (4) includes a rotating shaft (41) disposed at the edge of the assembly plate (2). One side of the rotating shaft (41) is connected to the worktable (1) through a support plate (42) so that the assembly plate (2) can rotate at the support plate (42) via the rotating shaft (41).
7. A solenoid valve assembly workbench according to claim 6, characterized in that: The workbench (1) is provided with a fixing plate (43) on the side of the support plate (42), and the fixing plate (43) has a through groove (44) for connecting the support plate (32) in the middle.
8. A solenoid valve assembly workbench according to claim 1, characterized in that: The assembly plate (2) is provided with a support column (22) at its lower part away from the rotation axis (41) so that the assembly plate (2) is supported on the workbench (1) by the support column (22).
9. A solenoid valve assembly workbench according to claim 1, characterized in that: The workbench (1) is provided with multiple tool frames (5) for loading solenoid valve components.