Sponge pad edge precise cutting machine

Abstract

This utility model discloses a precision edge-cutting machine for sponge pads, relating to the field of sponge pad edge-cutting technology. It aims to address the shortcomings of existing cutting machines in flexibly adapting to the edge-cutting of sponge pads of different sizes and shapes, and the need for improved practicality. The key technical points include a cutting table with conveyor rollers at both ends. A conveyor belt is sleeved around the conveyor rollers. A linear slide rail is fixedly connected to one edge of the upper surface of the cutting table, and a linear slider is slidably mounted on the outside of the linear slide rail. A first linear module is fixedly mounted on the other outer surface of the cutting table. An upper support is fixedly mounted between the moving end of the first linear module and the linear slider. A second linear module is fixedly mounted on the upper surface of the upper support. This achieves the effect of flexibly adapting to the edge-cutting operation of sponge pads of different sizes and shapes, with strong practicality and a wide range of applications.

Description

Technical Field

[0001] This utility model relates to the field of sponge pad edge cutting technology, and in particular to a machine for precise cutting of sponge pad edges. Background Technology

[0002] In the current carpet production and processing process, a variety of materials are required, including sponge pads. In order to adapt to the production of carpets of different shapes and sizes, the edges of the sponge pads need to be precisely trimmed during the cutting process, which requires the use of cutting machinery.

[0003] Existing cutting machines are insufficient in flexibly adapting to the trimming of sponge pads of different sizes and shapes, and their practicality needs to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a machine for precisely cutting the edges of sponge pads, which can flexibly adapt to the edge cutting operations of sponge pads of different sizes and shapes, and is highly practical and widely applicable.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A precision edge-cutting machine for sponge pads includes a cutting table with conveyor rollers at both ends and a conveyor belt sleeved around the conveyor rollers. A linear slide rail is fixedly connected to one edge of the upper surface of the cutting table, and a linear slider is slidably mounted on the outside of the linear slide rail. A first linear module is fixedly mounted on the other outer surface of the cutting table. An upper support is fixedly mounted between the moving end of the first linear module and the linear slider. A second linear module is fixedly mounted on the upper surface of the upper support. A third linear module is fixedly mounted on the moving end of the second linear module. A movable seat is fixedly mounted on the moving end of the third linear module. A second mounting plate is fixedly connected to the outer surface of the movable seat. A mounting hole is provided on the outer surface of the second mounting plate, and a bearing is installed at the mounting hole. A tube seat is fixedly mounted inside the bearing. A cutting seat is fixedly connected to the lower end of the tube seat. A rotating mounting hole is provided at one end of the cutting seat, and a second linkage shaft is rotatably mounted inside the rotating mounting hole. A disc cutter is mounted at one end of the second linkage shaft.

[0007] By adopting the above technical solution, it is possible to flexibly adapt to trimming operations of different shapes and sizes, with a high degree of automation and strong practicality.

[0008] Furthermore, a second motor is fixedly installed on the upper end of the tube base. One end of the rotating shaft of the second motor is fixedly connected to a first linkage shaft. One end of the first linkage shaft is fixedly connected to a second bevel gear. One end of the second linkage shaft is fixedly connected to a first bevel gear. The first bevel gear and the second bevel gear are meshed together.

[0009] By adopting the above technical solution, the rotary cutter can be effectively driven to rotate.

[0010] Furthermore, a worm gear is fixedly sleeved on the outside of the tube seat, and a first motor is fixedly mounted on the upper surface of the second mounting plate. A worm is fixedly connected to one end of the rotating shaft of the first motor, and the worm meshes with the worm gear.

[0011] By adopting the above technical solution, the first motor can drive the worm gear to rotate, which in turn drives the worm wheel and the tube seat to rotate.

[0012] Furthermore, a first mounting plate is fixedly connected to the outer surface of the movable seat, and the first mounting plate is located above the second mounting plate.

[0013] By adopting the above technical solution, the installation and operation of the dust removal structure are facilitated.

[0014] Furthermore, an air pump is fixedly installed on the upper surface of the first mounting plate, an air guide pipe is fixedly installed at the air inlet end of the air pump, and an air filter is installed at the other end of the air guide pipe.

[0015] By adopting the above technical solution, the extracted air can be filtered.

[0016] Furthermore, the air filter has an air intake hose installed at its air intake end, and the other end of the air intake hose is installed on the upper surface of the pipe seat.

[0017] By adopting the above technical solution, air can be effectively extracted from the lower end of the pipe seat.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] 1. This utility model utilizes a conveyor belt to transport the sponge pad to be cut during edge trimming. Then, a first linear module drives a disc cutter to the edge of the sponge pad. Next, a second motor is activated, driving a first linkage shaft to rotate. Driven by a first and second bevel gear, the second linkage shaft rotates the disc cutter. Then, a third linear module is activated, moving the movable seat and the rotating disc cutter downwards. The rotating disc cutter then trims the edge of the transported sponge pad. The entire trimming operation is automatic and efficient. During the trimming process, the first motor drives a worm gear, which in turn drives a worm wheel. The worm wheel is fixed to the outside of the tube seat, allowing the tube seat to rotate. This effectively adjusts the cutting angle of the disc cutter. Furthermore, driven by the second and first linear modules, the disc cutter can flexibly adapt to trimming the edges of sponge pads of different shapes, making it highly practical and applicable.

[0020] 2. This utility model can activate the air pump during precise edge trimming. At this time, suction is generated at the lower end of the tube seat. The air near the disc cutter passes through the tube seat, the suction hose, the air filter, and the air guide pipe in sequence before entering the air pump. Finally, it is discharged from the air pump outlet. During this process, the air filter element in the air filter can perform efficient filtration of the passing air. This can remove dust from the cutting area, effectively improving the environmental protection coefficient and practicality of the equipment. Attached Figure Description

[0021] Figure 1 This is a first-view perspective view of the three-dimensional structure of this utility model;

[0022] Figure 2 This is a second perspective view of the three-dimensional structure of this utility model;

[0023] Figure 3 This utility model Figure 1 Enlarged view of point A;

[0024] Figure 4 This utility model Figure 2 Enlarged view of point B.

[0025] In the diagram: 1. Cutting table; 2. Conveyor belt; 3. Linear guide rail; 4. Linear slider; 5. First linear module; 6. Upper support seat; 7. Second linear module; 8. Third linear module; 9. Movable seat; 10. First mounting plate; 11. Second mounting plate; 12. Suction hose; 13. First motor; 14. Worm gear; 15. Pipe seat; 16. Worm wheel; 17. Second motor; 18. Disc cutter; 19. Cutting seat; 20. First bevel gear; 21. First linkage shaft; 22. Second bevel gear; 23. Suction pump; 24. Air guide pipe; 25. Air filter. Detailed Implementation

[0026] The method of this utility model will be further described in detail below with reference to the accompanying drawings.

[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4A precision edge-cutting machine for sponge pads includes a cutting table 1, with conveyor rollers at both ends of the cutting table 1, and a conveyor belt 2 sleeved around the conveyor rollers. A linear slide rail 3 is fixedly connected to one edge of the upper surface of the cutting table 1, and a linear slider 4 is slidably mounted on the outside of the linear slide rail 3. A first linear module 5 is fixedly mounted on the other outer surface of the cutting table 1. An upper support 6 is fixedly mounted between the moving end of the first linear module 5 and the linear slider 4. A second linear module 7 is fixedly mounted on the upper surface of the upper support 6. A third linear module 8 is fixedly mounted on the moving end of the second linear module 7. A movable seat 9 is fixedly mounted on the moving end of the third linear module 8. The outer surface of the movable seat 9 is fixedly... A second mounting plate 11 is fixedly connected. Mounting holes are provided on the outer surface of the second mounting plate 11, and bearings are installed at these holes. A tube seat 15 is fixedly installed inside the bearing. A cutting seat 19 is fixedly connected to the lower end of the tube seat 15. A rotating mounting hole is provided at one end of the cutting seat 19, and a second linkage shaft is rotatably mounted inside the rotating mounting hole. A disc cutter 18 is installed at one end of the second linkage shaft. A second motor 17 is fixedly installed at the upper end of the tube seat 15. A first linkage shaft 21 is fixedly connected to one end of the rotating shaft of the second motor 17. A second bevel gear 22 is fixedly connected to one end of the first linkage shaft 21. A first bevel gear 20 is fixedly connected to one end of the second linkage shaft. The first bevel gear 20 and the second bevel gear... Gear 22 meshes and connects. A worm gear 16 is fixedly sleeved on the outside of the tube seat 15. A first motor 13 is fixedly mounted on the upper surface of the second mounting plate 11. A worm 14 is fixedly connected to one end of the rotating shaft of the first motor 13. The worm 14 meshes and connects with the worm gear 16. During the cutting operation of the sponge pad edge, the conveyor belt 2 transports the sponge pad to be cut. Then, the first linear module 5 drives the disc cutter 18 to move to the edge of the sponge pad. Next, the second motor 17 is started, driving the first linkage shaft 21 to rotate. At this time, under the transmission of the first bevel gear 20 and the second bevel gear 22, the second linkage shaft drives the disc cutter 18 to start rotating, and then starts... The third linear module 8 drives the movable seat 9 and the rotating disc cutter 18 to move downwards. At this time, the rotating disc cutter 18 can perform edge trimming operation on the conveyed sponge pad. The entire edge trimming operation can be carried out automatically and efficiently. During the entire trimming process, the first motor 13 can drive the worm gear 14 to rotate. The rotation of the worm gear 14 drives the worm wheel 16 to rotate. The worm wheel 16 is sleeved and fixed on the outside of the tube seat 15, so the tube seat 15 can rotate. At this time, the cutting angle of the disc cutter 18 can be effectively adjusted. Then, under the pull of the second linear module 7 and the first linear module 5, the disc cutter 18 can flexibly adapt to the edge trimming operation of sponge pads of different shapes, which is highly practical and applicable.

[0028] Reference Figure 1 , Figure 2A first mounting plate 10 is fixedly connected to the outer surface of the movable seat 9. The first mounting plate 10 is located above the second mounting plate 11. An air pump 23 is fixedly installed on the upper surface of the first mounting plate 10. An air guide pipe 24 is fixedly installed at the air inlet end of the air pump 23. An air filter 25 is installed at the other end of the air guide pipe 24. An air suction hose 12 is installed at the air inlet end of the air filter 25. The other end of the air suction hose 12 is installed on the upper end surface of the tube seat 15. When performing precise edge cutting, the air pump 23 can be started. At this time, suction is generated at the lower end of the tube seat 15. The air near the disc cutter 18 passes through the tube seat 15, the air suction hose 12, the air filter 25, and the air guide pipe 24 in sequence before entering the air pump 23. Finally, it is discharged from the air outlet of the air pump 23. During this process, the air filter element in the air filter 25 can perform efficient filtration of the passing air. This can remove dust from the cutting part, effectively improving the environmental protection coefficient and practicality of the equipment.

[0029] Working principle: In use, first install the device at the designated location. Then, the conveyor belt 2 transports the sponge pad to be cut. Next, the first linear module 5 drives the disc cutter 18 to move to the edge of the sponge pad. Then, the second motor 17 is started, driving the first linkage shaft 21 to rotate. At this time, under the transmission of the first bevel gear 20 and the second bevel gear 22, the second linkage shaft drives the disc cutter 18 to start rotating. Then, the third linear module 8 is started, driving the movable seat 9 and the rotating disc cutter 18 to move downwards. At this time, the rotating disc cutter 18 can perform edge trimming on the transported sponge pad. The entire trimming operation can be performed automatically and efficiently. During the entire trimming process, the first motor 13 can drive the worm gear 14 to rotate. The rotation drives the worm gear 16 to rotate. The worm gear 16 is sleeved and fixed to the outside of the tube seat 15, so the tube seat 15 can rotate. At this time, the cutting angle of the disc cutter 18 can be effectively adjusted. Then, under the pull of the second linear module 7 and the first linear module 5, the disc cutter 18 can flexibly adapt to the edge trimming operation of sponge pads of different shapes. When performing precise trimming, the air pump 23 is started. At this time, suction is generated at the lower end of the tube seat 15. The air near the disc cutter 18 passes through the tube seat 15, the air suction hose 12, the air filter 25, and the air guide pipe 24 in sequence and enters the air pump 23. Finally, it is discharged from the air outlet of the air pump 23. During this process, the air filter element in the air filter 25 can perform efficient filtration of the passing air. This can remove dust from the cutting part.

[0030] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A precision edge-cutting machine for sponge pads, comprising a cutting table (1), characterized in that: The cutting table (1) is provided with conveyor rollers at both ends, and a conveyor belt (2) is sleeved on the outside of the conveyor rollers. A linear slide rail (3) is fixedly connected to one edge of the upper surface of the cutting table (1), and a linear slider (4) is slidably installed on the outside of the linear slide rail (3). A first linear module (5) is fixedly installed on the other outer surface of the cutting table (1). An upper support base (6) is fixedly installed between the moving end of the first linear module (5) and the linear slider (4). A second linear module (7) is fixedly installed on the upper surface of the upper support base (6). The moving end of the second linear module (7) is fixedly installed on the upper surface of the upper support base (6). A third linear module (8) is fixedly installed. A movable seat (9) is fixedly installed at the moving end of the third linear module (8). A second mounting plate (11) is fixedly connected to the outer surface of the movable seat (9). A mounting hole is provided on the outer surface of the second mounting plate (11), and a bearing is installed at the mounting hole. A tube seat (15) is fixedly installed on the inner side of the bearing. A cutting seat (19) is fixedly connected to the lower end of the tube seat (15). A rotating mounting hole is provided at one end of the cutting seat (19), and a second linkage shaft is rotatably installed inside the rotating mounting hole. A disc cutter (18) is installed at one end of the second linkage shaft.

2. The machine for precisely cutting the edge of a sponge pad according to claim 1, characterized in that: A second motor (17) is fixedly installed on the upper end of the tube seat (15). One end of the rotating shaft of the second motor (17) is fixedly connected to a first linkage shaft (21). One end of the first linkage shaft (21) is fixedly connected to a second bevel gear (22). One end of the second linkage shaft is fixedly connected to a first bevel gear (20). The first bevel gear (20) and the second bevel gear (22) are meshed together.

3. The precision edge cutting machine for sponge pads according to claim 1, characterized in that: The tube seat (15) is externally sleeved and fixed with a worm gear (16). The upper surface of the second mounting plate (11) is fixedly mounted with a first motor (13). One end of the rotating shaft of the first motor (13) is fixedly connected with a worm (14). The worm (14) is meshed with the worm gear (16).

4. The precision edge cutting machine for sponge pads according to claim 1, characterized in that: A first mounting plate (10) is fixedly connected to the outer surface of the movable seat (9), and the first mounting plate (10) is located above the second mounting plate (11).

5. The precision edge cutting machine for sponge pads according to claim 4, characterized in that: An air pump (23) is fixedly installed on the upper surface of the first mounting plate (10). An air guide pipe (24) is fixedly installed at the air inlet end of the air pump (23), and an air filter (25) is installed at the other end of the air guide pipe (24).

6. The machine for precisely cutting the edge of a sponge pad according to claim 5, characterized in that: The air filter (25) has an air intake end equipped with an air extraction hose (12), and the other end of the air extraction hose (12) is installed on the upper surface of the tube seat (15).

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