Quantitative cutting device for edible mushroom processing

Abstract

This utility model relates to the field of edible fungus processing technology. It discloses a quantitative cutting device for edible fungus processing. By setting up a quantitative device and a transmission mechanism, the device quantitatively dispenses the edible fungus, while the transmission mechanism facilitates pouring the fungus into the cutting box. This solves the current challenges faced by edible fungus processing equipment in quantitative cutting. Traditional manual cutting is prone to human error and cannot guarantee product consistency, while mechanized cutting technology struggles to meet diverse cutting requirements. Furthermore, effective tray cleaning is also a challenge. Traditional cleaning methods prioritize speed but lack hygiene, making it difficult to remove bacteria and dirt from the tray surface, potentially leading to food safety issues. Therefore, it is necessary to innovatively develop equipment capable of quantitatively cutting edible fungus and explore efficient, low-cost tray cleaning methods to ensure product quality and food safety.

Description

Technical Field

[0001] This utility model belongs to the field of edible fungi processing technology, and in particular relates to a quantitative cutting device for edible fungi processing. Background Technology

[0002] Processing edible fungi can improve their taste, enhance their nutritional value, extend their shelf life, facilitate storage and consumption, and enrich recipes. There are many processing methods, such as drying, pickling, roasting, grilling, stewing, and frying. Different processing methods will bring different tastes and flavors, and also affect the retention of their nutrients. Therefore, before processing, it is necessary to choose an appropriate processing method and understand the impact of different methods on the ingredients in order to maximize the preservation of nutrients and flavor. Although processing can improve the edible value of edible fungi, it is also important to pay attention to whether the materials and methods used during processing are safe and healthy.

[0003] The problems with the above-mentioned technologies are as follows: Currently, edible fungi processing equipment faces challenges in quantitative cutting. Traditional manual cutting is subject to human error and cannot guarantee product consistency, while mechanized cutting technology is difficult to adapt to diverse cutting requirements. In addition, effective cleaning of trays is also a problem. Traditional cleaning methods prioritize speed but are not hygienic and are difficult to remove bacteria and dirt from the tray surface, which can easily lead to food safety issues. Therefore, it is necessary to innovatively develop equipment that can quantitatively cut edible fungi and explore efficient and low-cost tray cleaning methods to ensure product quality and food safety. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a quantitative cutting device for edible fungi processing that can overcome or at least partially solve the above problems.

[0005] This utility model is implemented as follows: a quantitative cutting device for edible fungi processing includes a machine body, a support column, a feeding box, a cutting box, and a drive box. The lower end of the machine body is fixedly connected to the support column, the upper rear end of the machine body is fixedly connected to the feeding box, the lower front end of the machine body is fixedly connected to the drive box, and both ends of the drive box are fixedly connected to the cutting box. The device is characterized in that a quantitative device is provided inside the machine body, and a transmission mechanism is provided at both ends of the machine body.

[0006] The quantitative device is used for quantitative distribution of edible fungi;

[0007] The transmission mechanism facilitates the pouring of edible fungi into the cutting box.

[0008] To control the number of edible fungi falling into the tray, preferably, the metering device includes a half-gear, a rack, baffles, a driving gear, a motor, a driven gear, and a tray. A fixed box is installed inside the machine body, which is fixedly connected to the lower end of the motor. The upper end of the motor is fixedly connected to the driving gear. The driving gear is meshed with two driven gears on both sides. The upper ends of the two driven gears are fixedly connected to two half-gears. The two half-gears mesh with the rack. Both ends of the rack are fixedly connected to two baffles. The tray is located below the baffles. The motor provides power to the metering device and transmission mechanism. The rack controls the back-and-forth movement of the baffles. The driving gear transmits power from the motor to the driven gears. The driven gears rotate the half-gears. The half-gears mesh with the rack to make it move back and forth. The baffles block or cause the edible fungi to fall at the inlet. The tray catches the edible fungi falling from the inlet.

[0009] To save on the number of motors, preferably, the transmission mechanism includes a conveyor belt, a transmission rod, a trapezoidal gear, a gear rod, and a support rod. The lower end of the motor is fixedly connected to the gear rod, and both ends of the gear rod are meshed with two trapezoidal gears. The surface of the trapezoidal gears is fixedly connected to the transmission rod, and the transmission rod is meshed with the surface of the conveyor belt. The front end of the conveyor belt is meshed with the support rod. By setting the conveyor belt, the tray can be moved to pour the edible fungi in the tray into the cutting box. The gear rod can transmit power to the motor, the trapezoidal gears can transmit power to the gear rod, the transmission rod can transmit the power received by the trapezoidal gears to the conveyor belt, and the support rod can support the front end of the conveyor belt to ensure the stability of the conveyor belt during operation.

[0010] To improve transmission efficiency, preferably, the gear rod is rotatably connected to the fixed box via a bearing, and the pallet is fixedly connected to the conveyor belt via bolts. By connecting the gear rod to the fixed box via a bearing, the power of the motor can be transmitted more effectively, reducing energy loss during transmission. Connecting the pallet to the conveyor belt via bolts ensures the stability of the pallet during operation and prevents it from falling off.

[0011] To improve control over the operation of the baffle, preferably, a support rod is provided at the lower end of the driven gear, and the driven gear and the support rod are rotatably connected by a bearing. The lower end of the support rod is fixedly connected to the fixed box. A limit groove is formed in the rack, and a limit rod is provided at the upper end of the motor. The limit groove and the surface of the limit rod are slidably connected. By supporting the driven gear with the support rod, the shaking of the driven gear can be reduced during machine operation. At the same time, the bearing makes the rotation of the driven gear smoother. By setting the limit rod, the rack can be supported while restricting the running path of the rack, so that it can move within the range of the limit groove.

[0012] To support the conveyor belt, preferably, both ends of the transmission rod are rotatably connected to the inner wall of the machine body via bearings, and both ends of the support rod are rotatably connected to the inner wall of the machine body via bearings. The connection between the transmission rod and the support rod and the inner wall of the machine body via bearings can ensure the stability of the conveyor belt during operation and can also improve the efficiency of the conveyor belt during rotation.

[0013] In order for the baffle to block the edible fungi, preferably, a chute is provided on one side of the feeding box, and the baffle is slidably connected to two of the chute. By providing a chute on the side of the feeding box, the baffle can move in and out of the feeding box without bringing the edible fungi out.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model incorporates a quantitative device, a transmission mechanism, a half-gear, a rack, a baffle, a driving gear, a motor, a driven gear, a tray, a conveyor belt, a transmission rod, a trapezoidal gear, a gear rod, and a support rod. The quantitative device dispenses edible fungi in precise quantities. The transmission mechanism facilitates the pouring of fungi into the cutting box. The motor provides power to the entire quantitative device and transmission mechanism. The rack controls the reciprocating movement of the baffle. The driving gear transmits power from the motor to the driven gear, which in turn rotates the half-gear. The half-gear meshes with the rack to cause its reciprocating motion. The baffle blocks or causes the fungi to fall at the inlet. The tray receives the falling fungi from the inlet. The conveyor belt moves the tray, pouring the fungi into the cutting box. The wheel rod transmits power to the motor, the trapezoidal gear transmits power to the gear rod, the transmission rod transmits the power received by the trapezoidal gear to the conveyor belt, and the support rod supports the front end of the conveyor belt, ensuring its stability during operation. This solves the current challenges faced by edible mushroom processing equipment in quantitative cutting. Traditional manual cutting is prone to human error and cannot guarantee product consistency, while mechanized cutting technology is difficult to adapt to diverse cutting requirements. In addition, effective cleaning of trays is also a problem. Traditional cleaning methods prioritize speed but are not hygienic, making it difficult to remove bacteria and dirt from the tray surface, which can easily lead to food safety issues. Therefore, it is necessary to innovatively develop equipment capable of quantitative cutting of edible mushrooms and explore efficient and low-cost tray cleaning methods to ensure product quality and food safety. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the quantitative device provided in this embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the rear vertical cross-section of the main body provided in this embodiment of the utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the transmission mechanism provided in an embodiment of this utility model.

[0020] In the diagram: 1. Metering device; 101. Half gear; 102. Rack; 103. Baffle; 104. Driving gear; 105. Motor; 106. Driven gear; 107. Tray; 2. Transmission mechanism; 201. Conveyor belt; 202. Transmission rod; 203. Trapezoidal gear; 204. Gear rod; 205. Support rod; 3. Support rod; 4. Limiting groove; 5. Limiting rod; 6. Slide groove; 7. Machine body; 8. Support column; 9. Feed box; 10. Cutting box; 11. Drive box; 12. Fixed box. Detailed Implementation

[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] like Figures 1 to 4As shown in the figure, the present invention provides a quantitative cutting device for edible fungi processing, comprising a body 7, a support column 8, a feeding box 9, a cutting box 10, and a drive box 11. The lower end of the body 7 is fixedly connected to the support column 8, the upper rear end of the body 7 is fixedly connected to the feeding box 9, the lower front end of the body 7 is fixedly connected to the drive box 11, and both ends of the drive box 11 are fixedly connected to the cutting box 10. A quantitative device 1 is provided inside the body 7, and a transmission mechanism 2 is provided at both ends of the body 7. The quantitative device 1 is used for quantitative distribution of edible fungi, and the transmission mechanism 2 facilitates the pouring of edible fungi into the cutting box 10. The quantitative device 1 includes a half gear 101, a rack 102, a baffle 103, a driving gear 104, a motor 105, a driven gear 106, and a tray 107. The 7 unit contains a fixed box 12, which is fixedly connected to the lower end of the motor 105. The upper end of the motor 105 is fixedly connected to the driving gear 104. The driving gear 104 is meshed with two driven gears 106 on both sides. The upper ends of the two driven gears 106 are fixedly connected to two half gears 101. The two half gears 101 are meshed with a rack 102. The two ends of the rack 102 are fixedly connected to two baffles 103. A tray 107 is provided below the baffles 103. The motor 105 can output power to the entire metering device 1 and transmission mechanism 2. The rack 102 can control the back-and-forth movement of the baffles 103. The driving gear 104 can transmit the power from the motor 105 to the driven gears 106. 6. By setting the driven gear 106, the power from the motor 105 can rotate the half-tooth plate. By setting the half-gear 101, it can mesh with the rack 102 to make it move back and forth. By setting the baffle 103, it can block or make the edible fungi fall at the feed inlet. By setting the tray 107, it can receive the edible fungi falling from the feed inlet. The transmission mechanism 2 includes a conveyor belt 201, a transmission rod 202, a trapezoidal gear 203, a gear rod 204, and a support rod 205. The lower end of the motor 105 is fixedly connected to the gear rod 204. The two ends of the gear rod 204 are meshed with two trapezoidal gears 203. The surface of the trapezoidal gears 203 is fixedly connected to the transmission rod 202. The transmission rod 202 and the conveyor belt 201 The conveyor belt 201 is surface-engaged, with its front end meshing with the support rod 205. The conveyor belt 201 allows the tray 107 to move, pouring the edible fungi from the tray 107 into the cutting box 10. A gear rod 204 transmits power to the motor 105, and a trapezoidal gear 203 transmits the power from the gear rod 204. A transmission rod 202 transmits the power received by the trapezoidal gear 203 to the conveyor belt 201. The support rod 205 supports the front end of the conveyor belt 201, ensuring its stability during operation. The gear rod 204 is rotatably connected to the fixed box 12 via bearings, and the tray 107 is fixedly connected to the conveyor belt 201 with bolts.By connecting the gear rod 204 to the fixed housing 12 via bearings, the power of the motor 105 can be transmitted more effectively, reducing energy loss during transmission. Connecting the tray 107 to the conveyor belt 201 with bolts ensures the stability of the tray 107 during operation and prevents it from falling. A support rod 3 is provided at the lower end of the driven gear 106, and the driven gear 106 and support rod 3 are rotatably connected via bearings. The lower end of the support rod 3 is fixedly connected to the fixed housing 12. A limit groove 4 is provided inside the rack 102, and a limit rod 5 is provided at the upper end of the motor 105. The limit groove 4 and the limit rod 5 are slidably connected. The support rod 3 supports the driven gear 106, reducing the wobbling of the driven gear 106 during machine operation. Simultaneously, the bearings facilitate the rotation of the driven gear 106. For smoother operation, the limiting rod 5 supports the rack 102 while restricting its movement path, allowing it to move within the limit groove 4. The transmission rod 202 and its ends are rotatably connected to the inner wall of the machine body 7 via bearings, as are the support rod 205 and its ends. This bearing connection between the transmission rod 202, support rod 205, and the inner wall of the machine body 7 ensures the stability of the conveyor belt 201 during operation and increases its efficiency. A chute 6 is provided on one side of the feed box 9, and the baffle 103 is slidably connected to both chute 6. The chute 6 on the side of the feed box 9 prevents the baffle 103 from carrying away edible fungi as it moves in and out of the feed box 9.

[0024] The working principle of this utility model:

[0025] In operation, the edible fungi are first poured into the feeding box 9. The fungi accumulate inside the box due to the obstruction of the baffle 103, ensuring even distribution during subsequent processing. Next, the motor 105 starts, driving the drive gear 104 to rotate. This rotation of the drive gear 104 causes the driven gears 106 on both sides to rotate synchronously. This design ensures the stability and balance of the entire transmission system. The half-gear 101, located above the driven gear 106, rotates along with it. Due to the meshing relationship between the half-gear 101 and the rack 102, one side of the rack 102 contacts the half-gear 101. Driven by the motor 105, the rack 102 initially moves towards one end. Baffles 103 are located at both ends of the rack 102, preventing them from obstructing movement as the rack moves towards one end. The baffle 103 closes the outlet of the feed box 9 on one side, while the baffle 103 on the other side opens the outlet of the feed box 9, allowing the edible fungi to fall smoothly into the tray 107. This cycle of closing and opening achieves quantitative separation of the edible fungi. The separated edible fungi fall onto the surface of the tray 107. As the motor 105 continues to drive the gear rod 204 to transmit power to the trapezoidal gear 203, this design allows the transmission rod 202 connected to the trapezoidal gear 203 to rotate smoothly. Driven by the transmission rod 202, the conveyor belt 201 rotates and moves continuously toward the cutting box 10. When the edible fungi move to the top of the conveyor belt 201, the tray 107 tilts and the edible fungi naturally fall into the cutting box 10. Finally, the cutting box 10 cuts the edible fungi. This process achieves quantitative cutting of the edible fungi, providing the prerequisite for subsequent processing steps.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. A quantitative cutting device for edible fungi processing, comprising a body (7), a support column (8), a feeding box (9), a cutting box (10), and a drive box (11), wherein the lower end of the body (7) is fixedly connected to the support column (8), the upper rear end of the body (7) is fixedly connected to the feeding box (9), the lower front end of the body (7) is fixedly connected to the drive box (11), and both ends of the drive box (11) are fixedly connected to the cutting box (10), characterized in that: The body (7) is equipped with a metering device (1), and the two ends of the body (7) are equipped with a transmission mechanism (2); The quantitative device (1) is used for quantitative distribution of edible fungi; The transmission mechanism (2) facilitates the pouring of edible fungi into the cutting box (10).

2. The quantitative cutting device for edible fungi processing as described in claim 1, characterized in that: The metering device (1) includes a half gear (101), a rack (102), a baffle (103), a drive gear (104), a motor (105), a driven gear (106), and a tray (107). A fixed box (12) is provided inside the machine body (7). The fixed box (12) is fixedly connected to the lower end of the motor (105). The upper end of the motor (105) is fixedly connected to the drive gear (104). The two sides of the drive gear (104) are meshed with the two driven gears (106). The upper ends of the two driven gears (106) are fixedly connected to the two half gears (101). The two half gears (101) are meshed with the rack (102). The two ends of the rack (102) are fixedly connected to the two baffles (103). The tray (107) is provided below the baffles (103).

3. The quantitative cutting device for edible fungi processing as described in claim 2, characterized in that: The transmission mechanism (2) includes a conveyor belt (201), a transmission rod (202), a trapezoidal gear (203), a gear rod (204), and a support rod (205). The lower end of the motor (105) is fixedly connected to the gear rod (204). Both ends of the gear rod (204) are meshed with the two trapezoidal gears (203). The surface of the trapezoidal gears (203) is fixedly connected to the transmission rod (202). The transmission rod (202) is meshed with the surface of the conveyor belt (201). The front end of the conveyor belt (201) is meshed with the support rod (205).

4. The quantitative cutting device for edible fungi processing as described in claim 3, characterized in that: The gear rod (204) is rotatably connected to the fixed box (12) via a bearing, and the tray (107) is fixedly connected to the conveyor belt (201) via bolts.

5. The quantitative cutting device for edible fungi processing as described in claim 2, characterized in that: The driven gear (106) is provided with a support rod (3) at its lower end. The driven gear (106) and the support rod (3) are rotatably connected by a bearing. The lower end of the support rod (3) is fixedly connected to the fixed box (12). A limit groove (4) is provided in the rack (102). A limit rod (5) is provided at the upper end of the motor (105). The limit groove (4) and the surface of the limit rod (5) are slidably connected.

6. The quantitative cutting device for edible fungi processing as described in claim 3, characterized in that: The two ends of the transmission rod (202) are rotatably connected to the inner wall of the machine body (7) through bearings, and the two ends of the support rod (205) are rotatably connected to the inner wall of the machine body (7) through bearings.

7. The quantitative cutting device for edible fungi processing as described in claim 2, characterized in that: The feed box (9) has a chute (6) on one side, and the baffle (103) is slidably connected to the two chute (6).

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