A molding die device for manhole cover processing

CN224616615UActive Publication Date: 2026-08-11HANDAN QUNSHAN FOUNDRY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]针对现有井盖的卸料操作仍需要人工进行,人工卸料耗时耗力,降低了脱模卸料的效率的不足,本实用新型提供了一种用于井盖加工的成型压模装置,具备将给井盖的运输带来极大便利,同时节省了大量的人力的优点,解决了上述背景技术中提出的问题

Benefits of technology

[0012]与现有技术相比,本实用新型通过控制螺杆旋转带动支座移动至下压模的外侧,第三电动推杆可推动支撑板上移,并在第一电机的控制下,可带动支撑板旋转使其和井盖的侧壁接触,即可对井盖进行支撑,并在螺杆旋转作用下,可带动井盖移动至运输台顶部的运输辊上,在运输辊的支撑作用,可减小支撑板受到的压力,给井盖的下料运输带来极大便利,同时节省了大量的人力。

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Abstract

This invention discloses a molding and pressing device for manhole cover processing, comprising a base, a frame fastened to the top of the base, an upper pressing mold connected and lifted at the bottom of the frame, and a lower pressing mold directly below the upper pressing mold connected to the top of the base, with a demolding mechanism installed inside the lower pressing mold; symmetrical transport platforms are connected to both sides of the base, with symmetrically arranged strip grooves on the top of the transport platforms, the strip grooves on the same straight line being connected, and supports slidingly arranged within the strip grooves; symmetrically arranged lifting mechanisms on the top of the supports, with a support plate fastened to the telescopic end of the lifting mechanism, and the bottom of the lifting mechanism connected to the supports via a rotating mechanism. This invention can support the manhole cover, and under the action of screw rotation, it can move the manhole cover onto the transport rollers on the top of the transport platform for transport, greatly facilitating the transportation of manhole covers, saving a significant amount of manpower and improving the practicality of the device.
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Description

Technical Field

[0001] This utility model relates to the field of manhole cover processing technology, specifically a molding device for manhole cover processing. Background Technology

[0002] Manhole covers are used to cover deep wells in roads or homes to prevent people or objects from falling in. They can be classified by material into metal manhole covers, high-strength fiber cement concrete manhole covers, resin manhole covers, etc. When processing manhole covers, a molding machine is used to solidify molten iron into a manhole cover through two sets of molds on the molding machine.

[0003] Existing manhole cover molding processes require opening the mold and unloading the material after molding. However, the unloading operation still requires manual labor, which is time-consuming and labor-intensive, reducing the efficiency of demolding and unloading. To address this, we propose a molding device for manhole cover processing. Utility Model Content

[0004] The unloading of existing manhole covers still requires manual labor, which is time-consuming and labor-intensive, reducing the efficiency of demolding and unloading. This utility model provides a molding and pressing device for manhole cover processing, which has the advantages of greatly facilitating the transportation of manhole covers and saving a lot of manpower, thus solving the problems mentioned in the background art.

[0005] The technical solution of this utility model is implemented as follows: A forming mold device for processing manhole covers includes a base, a frame fastened to the top of the base, an upper mold connected to the bottom of the frame, and a lower mold located directly below the upper mold connected to the top of the base, with a demolding mechanism set inside the lower mold; a transport platform is symmetrically connected to both sides of the base, and strip grooves are symmetrically opened on the top of the transport platform, the strip grooves on the same straight line are connected, and a support is slidably set inside the strip groove; a lifting mechanism is symmetrically set on the top of the support, a support plate is fastened to the telescopic end of the lifting mechanism, and the bottom of the lifting mechanism is connected to the support through a rotating mechanism.

[0006] Optionally, the rotating mechanism includes a first motor fastened to the top of the support, a second gear coaxially connected to the output end of the first motor, a connecting shaft rotatably connected to the top of the support, and a first gear coaxially connected to the connecting shaft, with the first gear and the second gear meshing together.

[0007] Optionally, the lifting mechanism includes a third electric push rod fastened to the top of the connecting shaft, connecting the support plate and the telescopic end of the third electric push rod.

[0008] Optionally, the top of the support is fixedly fitted with a mounting housing, the telescopic end of the third electric push rod is provided through the mounting housing, an opening is made on the side wall of the mounting housing, and the second gear extends into the mounting housing through the opening.

[0009] Optionally, each of the two screws is rotatably connected to a screw rod, and the support and the screw rod are threaded together. A sprocket is coaxially connected to one end of each screw rod, and the two sprockets are connected by a chain. A second motor is coaxially connected to one of the screw rods. Each transport platform is equipped with multiple transport rollers that are rotatably connected to it.

[0010] Optionally, the frame is a U-shaped frame with the opening facing downwards. The upper mold is located directly below the frame, and a first electric push rod is vertically connected to the frame. The telescopic end of the first electric push rod is fixedly connected to the upper mold, and multiple first guide rods penetrating the frame are vertically connected to the top of the upper mold. Optionally, the demolding mechanism includes a cavity set in the machine base, a connecting seat set horizontally in the cavity, and a push rod vertically connected to the top of the connecting seat. A through groove is set through the lower die, the push rod is slidably connected in the through groove, and a second electric push rod is vertically connected in the cavity. A push plate is coaxially connected to the telescopic end of the second electric push rod, and the push plate abuts against the bottom of the connecting seat.

[0011] Optionally, a plurality of second guide rods are vertically connected inside the cavity, passing through the connecting seat. A reset spring is tightly fitted between the top of the connecting seat and the top surface inside the cavity, and the reset spring and the second guide rods are coaxially arranged.

[0012] Compared with the prior art, this utility model controls the screw to rotate, which moves the support to the outside of the lower mold. The third electric push rod can push the support plate to move up, and under the control of the first motor, it can drive the support plate to rotate so that it contacts the side wall of the manhole cover, thus supporting the manhole cover. Under the action of the screw rotation, the manhole cover can be moved to the transport roller on the top of the transport platform. The support of the transport roller can reduce the pressure on the support plate, which greatly facilitates the unloading and transportation of the manhole cover and saves a lot of manpower. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the internal structure of the cavity of this utility model.

[0016] Figure 3 This is a front view of the present invention and the workpiece in conjunction.

[0017] Figure 4 This is a schematic diagram of the internal structure of the mounting housing of this utility model.

[0018] Figure 5 This is a cross-sectional view of the mounting housing of this utility model.

[0019] In the diagram: 1. First motor; 2. Control box; 3. Frame; 4. Push rod; 5. Through slot; 6. Support; 7. Lower die; 8. Mounting housing; 9. Support plate; 10. Upper die; 11. Base; 12. First electric push rod; 13. First guide rod; 14. Screw; 15. Strip groove; 16. Second motor; 17. Conveyor roller; 18. Conveyor table; 19. Sprocket; 20. Push plate; 21. Second electric push rod; 22. Second guide rod; 23. Connecting seat; 24. Return spring; 25. Chamber; 26. Opening; 27. Third electric push rod; 28. Connecting shaft; 29. ​​First gear; 30. Second gear. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Reference Figures 1 to 5 This utility model provides a technical solution: a forming mold device for manhole cover processing, including a base 11, a frame 3 fastened to the top of the base 11, and an upper mold 10 connected to the bottom of the frame 3. The frame 3 is a U-shaped frame with the opening facing downwards. The upper mold 10 is located directly below the frame 3, and a first electric push rod 12 is vertically connected to the frame 3. The telescopic end of the first electric push rod 12 is fixedly connected to the upper mold 10, and a plurality of first guide rods 13 penetrating the frame 3 are vertically connected to the top of the upper mold 10. Figure 1 , 2 As shown, the push of the first electric push rod 12 can cause the upper mold 10 to slide up and down within the frame 3. Under the guidance of the first guide rod 13, the upper mold 10 can be kept to slide stably at the bottom of the frame 3, ensuring the normal use of the device.

[0022] As shown in Figures 1, 2, and 3, a lower mold 7 is connected to the top of the base 11 and located directly below the upper mold 10. A demolding mechanism is provided inside the lower mold 7. The demolding mechanism includes a chamber 25 located inside the base 11. A connecting seat 23 is horizontally arranged inside the chamber 25, and a push rod 4 is vertically connected to the top of the connecting seat 23. A through groove 5 is provided through the lower mold 7, and the push rod 4 is slidably connected in the through groove 5. A second electric push rod 21 is vertically connected inside the chamber 25. A push plate 20 is coaxially connected to the telescopic end of the second electric push rod 21. The push plate 20 and the bottom of the connecting seat 23 abut against each other. Under the combined pressing action of the upper mold 10 and the lower mold 7, the manhole cover can be molded. After the mold is formed, the push plate 20 can be moved upward by the push rod 21 and the manhole cover can be quickly demolded by the push rod 4, which greatly facilitates the demolding operation.

[0023] Meanwhile, to ensure that the connecting seat 23 slides up and down stably, multiple second guide rods 22 are vertically connected inside the chamber 25, penetrating the connecting seat 23. A return spring 24 is tightly fixed between the top of the connecting seat 23 and the top surface inside the chamber 25, and the return spring 24 and the second guide rod 22 are coaxially arranged. Under the elastic force of the return spring 24, the push rod 4 can be quickly reset.

[0024] like Figure 1 , 4 As shown in Figure 5, transport tables 18 are symmetrically connected to both sides of the base 11. Each transport table 18 is equipped with multiple transport rollers 17 that are rotatably connected to it. The top of the transport table 18 is symmetrically provided with strip grooves 15. The strip grooves 15 located on the same straight line are connected to each other. Supports 6 are slidably arranged in the strip grooves 15. In order to ensure that the supports 6 can slide and adjust synchronously, screws 14 are rotatably connected in each strip groove 15. The supports 6 and screws 14 are threaded together. A sprocket 19 is coaxially connected to one end of each of the two screws 14. The two sprockets 19 are connected to each other by a chain. A second motor 16 is coaxially connected to one of the screws 14. By controlling the rotation of the second motor 16, the two sprockets 19 can be driven to rotate synchronously, thereby realizing the synchronous rotation of the two screws 14.

[0025] Meanwhile, a lifting mechanism is symmetrically arranged on the top of the support 6. The telescopic end of the lifting mechanism is fixedly fitted with a support plate 9, and the bottom of the lifting mechanism is connected to the support 6 through a rotating mechanism. The rotating mechanism includes a first motor 1 fixedly fitted on the top of the support 6. A second gear 30 is coaxially connected to the output end of the first motor 1. A connecting shaft 28 is rotatably connected to the top of the support 6, and a first gear 29 is coaxially connected to the connecting shaft 28. The first gear 29 and the second gear 30 are meshed together. The lifting mechanism includes a third electric push rod 27 fixedly fitted on the top of the connecting shaft 28. The support plate 9 and the telescopic end of the third electric push rod 27 are connected. A mounting housing 8 is fixedly fitted on the top of the support 6. The telescopic end of the third electric push rod 27 passes through the mounting housing 8. An opening 26 is opened on the side wall of the mounting housing 8, and the second gear 30 extends into the mounting housing 8 through the opening 26.

[0026] In summary, the molding and pressing device for manhole cover processing also includes a control box 2. The control box 2 contains a controller that connects the first motor 1, the first electric push rod 12, the second motor 16, the second electric push rod 21, the third electric push rod 27, and the controller. Simultaneously, the manhole cover ejected through the aforementioned demolding structure (…) Figure 3 (Indicated by arrow A) is located above the lower mold 7, and the screw 14 is rotated to move the support 6 to the outside of the lower mold 7. At this time, the third electric push rod 27 pushes the support plate 9 upward, and under the control of the first motor 1, it drives the support plate 9 to rotate so that it contacts the side wall of the manhole cover. Then, the position of the support plate 9 is finely adjusted by the third electric push rod 27 so that the support plate 9 can support the bottom of the manhole cover or its extended skirt structure. After the support is completed, the screw 14 rotates to move the support 6, so that the manhole cover can be moved to the transport roller 17 on the top of the transport platform 18. With the support of the transport roller 17, the pressure on the support plate 9 can be reduced, which greatly facilitates the transportation of the manhole cover and saves a lot of manpower.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A molding die device for processing manhole covers, comprising a base (11), characterized in that, The frame (3) is fastened to the top of the base (11), and the upper mold (10) is connected to the bottom of the frame (3) in a lifting manner. The lower mold (7) located directly below the upper mold (10) is connected to the top of the base (11), and a demolding mechanism is provided in the lower mold (7). The base (11) is symmetrically connected to the transport platform (18) on both sides. The top of the transport platform (18) is symmetrically opened with strip grooves (15). The strip grooves (15) located on the same straight line are connected to each other. A support (6) is slidably set in the strip groove (15). A lifting mechanism is symmetrically set on the top of the support (6). A support plate (9) is tightly fixed at the telescopic end of the lifting mechanism. The bottom of the lifting mechanism is connected to the support (6) through a rotating mechanism.

2. The forming and pressing device for manhole cover processing as described in claim 1, characterized in that, The rotating mechanism includes a first motor (1) fastened to the top of the support (6), a second gear (30) coaxially connected to the output end of the first motor (1), a connecting shaft (28) rotatably connected to the top of the support (6), and a first gear (29) coaxially connected to the connecting shaft (28), and the first gear (29) and the second gear (30) meshing together.

3. The forming and pressing device for manhole cover processing as described in claim 2, characterized in that, The lifting mechanism includes a third electric push rod (27) fastened to the top of the connecting shaft (28), which connects the support plate (9) and the telescopic end of the third electric push rod (27).

4. The forming and pressing device for manhole cover processing as described in claim 3, characterized in that, The support (6) is fixedly mounted on the top of the mounting housing (8). The telescopic end of the third electric push rod (27) is set through the mounting housing (8). An opening (26) is opened on the side wall of the mounting housing (8). The second gear (30) extends into the mounting housing (8) through the opening (26).

5. The forming and pressing device for manhole cover processing as described in claim 1, characterized in that, Screws (14) are rotatably connected in the groove (15) to connect the support (6) and the screws (14) with threads. A sprocket (19) is coaxially connected to one end of each screw (14). The two sprockets (19) are connected by a chain. A second motor (16) is coaxially connected to one of the screws (14). Each transport platform (18) is equipped with multiple transport rollers (17) that are rotatably connected to it.

6. The forming and pressing device for manhole cover processing as described in any one of claims 1-5, characterized in that, The frame (3) is a U-shaped frame with the opening facing downwards. The upper pressure mold (10) is located directly below the frame (3) and the first electric push rod (12) is vertically connected to the frame (3). The telescopic end of the first electric push rod (12) is fixedly connected to the upper pressure mold (10), and the top of the upper pressure mold (10) is vertically connected to a number of first guide rods (13) that penetrate the frame (3).

7. The forming and pressing device for manhole cover processing as described in claim 6, characterized in that, The demolding mechanism includes a cavity (25) set in the base (11), a connecting seat (23) is horizontally set in the cavity (25), and a push rod (4) is vertically connected to the top of the connecting seat (23). A through groove (5) is provided through the lower die (7), the push rod (4) is slidably connected in the through groove (5), and a second electric push rod (21) is vertically connected in the cavity (25). A push plate (20) is coaxially connected to the telescopic end of the second electric push rod (21), and the bottom of the push plate (20) and the connecting seat (23) abut against each other.

8. The forming and pressing device for manhole cover processing as described in claim 7, characterized in that, Multiple second guide rods (22) that pass through the connecting seat (23) are vertically connected inside the chamber (25). A reset spring (24) is tightly fitted between the top of the connecting seat (23) and the top surface inside the chamber (25), and the reset spring (24) and the second guide rod (22) are coaxially arranged.