A leveling device for pipe pile production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-14
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种管桩生产用扫平装置,通过设置的刮板和滑块对扫平轮上残渣剥离,解决了残渣不方便清理的问题
[0013]本实用新型通过设置的刮板和滑块对扫平轮上残渣剥离,进而有效防止残渣堆积在扫平轮表面,确保扫平轮始终保持良好的工作状态,从而提高扫平效果,保证管桩端面的平整度,且避免了对扫平轮清理而导致的生产流程中断,进而提高了生产效率;
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Figure CN224616635U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pipe pile production equipment, specifically a leveling device for pipe pile production. Background Technology
[0002] In the production process of concrete pipe piles, the flatness of the pile end face is one of the key factors affecting its quality and subsequent construction effect. To ensure that the pile end face meets the specified flatness requirements, a leveling device is usually used to level the pile end face. For example, a leveling device for concrete pipe pile production disclosed in a Chinese authorized patent (publication number: CN202322542153.6) includes a support component and a pile body. It levels the concrete pipe pile end face by contacting it with a high-speed rotating leveling wheel. Two leveling wheels can level both ends of the concrete pipe pile simultaneously. However, this device still has certain defects in use and needs to be improved.
[0003] In existing sweeping devices, after the sweeping wheel completes the sweeping operation, the high-speed rotating sweeping wheel easily adheres to concrete residue, which accumulates over time and affects the sweeping effect. Cleaning with tools is inefficient and it is difficult to completely remove the residue from the surface of the sweeping wheel, resulting in poor cleaning effect. Furthermore, it is necessary to stop the rotation of the sweeping wheel, which leads to a decrease in production efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a leveling device for pipe pile production, which solves the problem of inconvenient cleaning of residue by using a scraper and slider to peel off the residue on the leveling wheel.
[0005] This utility model is achieved through the following technical solution:
[0006] This utility model is a leveling device for pipe pile production, including a workbench and a screw. A leveling mechanism is provided on the top of the workbench. The leveling mechanism has a cover. A rectangular plate is installed on the outer surface of the cover. A sliding groove is opened inside the rectangular plate. A slider is slidably fitted in the sliding groove. A connecting rod is installed on the outer surface of the slider. A scraper is installed at the end of the connecting rod. The two ends of the screw are fitted into the two side walls of the sliding groove. A threaded hole is opened in the slider. The screw is threaded into the threaded hole.
[0007] Furthermore, a guide groove is provided on the scraper.
[0008] Furthermore, a collection part is installed at the end of the connecting rod. The collection part has a guide plate and a collection box. The bottom of the guide plate has a discharge port, and the top of the collection box has a rectangular frame that fits into the discharge port.
[0009] Furthermore, a feed trough is provided inside the guide plate.
[0010] Furthermore, a magnet is installed at the bottom of the deflector plate, and an iron plate is installed at the top of the collection box, with the magnet and the iron plate magnetically connected.
[0011] Furthermore, a motor is installed inside the cover, and a sweeping wheel is installed at the output end of the motor, with the scraper in contact with the outer surface of the sweeping wheel.
[0012] This utility model has the following beneficial effects:
[0013] This utility model uses a scraper and slider to peel off residue from the sweeping wheel, thereby effectively preventing residue from accumulating on the surface of the sweeping wheel, ensuring that the sweeping wheel always maintains a good working condition, thus improving the sweeping effect, ensuring the flatness of the pipe pile end face, and avoiding production process interruption caused by cleaning the sweeping wheel, thereby improving production efficiency.
[0014] This utility model collects residue using a guide plate and a collection box. During the rotation of the sweeping wheel, the scraper peels off the concrete residue, which is then thrown out under centrifugal force. The collection box effectively collects the residue, preventing it from scattering in the surrounding environment, maintaining the cleanliness and hygiene of the production workshop, reducing the difficulty and intensity of cleaning work, saving manpower and time costs, and facilitating the centralized processing and recycling of residue.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of the leveling device;
[0017] Figure 2 This is a structural diagram of the cover and the rectangular plate;
[0018] Figure 3 This is a schematic diagram of the internal structure of a rectangular plate;
[0019] Figure 4 This is a schematic diagram of the collection section.
[0020] In the diagram: 1. Workbench; 2. Sweeping mechanism; 3. Cover; 301. Motor; 302. Sweeping wheel; 4. Rectangular plate; 401. Slide groove; 5. Slider; 6. Screw; 7. Connecting rod; 8. Scraper; 801. Guide chute; 9. Collection section; 901. Guide plate; 902. Feed chute; 903. Discharge port; 904. Rectangular frame; 905. Collection box; 906. Magnet; 907. Iron sheet. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution: a leveling device for pipe pile production, including a workbench 1 and a screw 6. A leveling mechanism 2 is provided on the top of the workbench 1. The leveling mechanism 2 is existing technology, and its structure and working principle will not be described in detail here. The leveling mechanism 2 has a cover 3, and a motor 301 is installed inside the cover 3. A leveling wheel 302 is installed at the output end of the motor 301. A scraper 8 contacts the outer surface of the leveling wheel 302. A rectangular plate 4 is installed on the outer surface of the cover 3. A sliding groove 401 is opened inside the rectangular plate 401. A slider 5 is slidably fitted in the sliding groove 401. A connecting rod 7 is installed on the outer surface of the slider 5. A scraper 8 is installed at the end of the connecting rod 7. A guide groove 801 is opened on the scraper 8. The guide groove 801 can guide the discharge of residue. The two ends of the screw 6 are fitted into the two side walls of the sliding groove 401. A threaded hole is opened in the slider 5, and the screw 6 is threaded into the threaded hole.
[0023] When the leveling mechanism 2 is leveling the end of the pipe pile, the motor 301 is started to drive the leveling wheel 302 to rotate. The leveling mechanism 2 moves the two leveling wheels 302 to the end of the pipe pile for leveling. During leveling, residue adheres to the leveling wheels 302. At this time, the leveling mechanism 2 separates the leveling wheels 302 from the end of the pipe pile. Then, the drive source is started to drive the screw 6 to rotate. Since the screw 6 is threaded into the threaded hole of the slider 5, the rotation of the screw 6 can drive the slider 5 to move along the slide groove 401, which drives the connecting rod 7 to move the scraper 8 to the outer surface of the leveling wheel 302. During the continuous rotation of the leveling wheel 302, the scraper 8 continuously peels off the residue adhering to the outer surface of the leveling wheel 302. After peeling is completed, the leveling mechanism 2 moves the leveling wheel 302 to the end of the pipe pile again to continue the leveling work.
[0024] A collecting part 9 is installed at the end of the connecting rod 7. The collecting part 9 has a guide plate 901 and a collecting box 905. The inside of the guide plate 901 is provided with a feeding groove 902. The feeding groove 902 is located at the inclined bottom of the contact position between the sweeping wheel 302 and the scraper 8, so that when the scraper 8 scrapes the residue off the sweeping wheel 302, the residue can be thrown into the feeding groove 902 by the action of centrifugal force. The bottom of the guide plate 901 is provided with a discharge port 903. The top of the collecting box 905 is provided with a rectangular frame 904, which fits in the discharge port 903. The bottom of the guide plate 901 is provided with a magnet 906, and the top of the collecting box 905 is provided with an iron sheet 907. The magnet 906 and the iron sheet 907 are magnetically connected.
[0025] When the scraper 8 peels off the residue from the outer surface of the sweeping wheel 302, the centrifugal force generated by the rotation of the sweeping wheel 302, together with the guide trough 801, throws the residue into the feed trough 902. The residue then enters the collection box 905 through the rectangular frame 904 along the inclined feed trough 902. After that, the collection box 905 can be pulled to the bottom to separate the iron piece 907 from the magnet 906. The residue in the collection box 905 is then processed. After processing, the rectangular frame 904 is aligned with the discharge port 903, and the collection box 905 is moved vertically so that the rectangular frame 904 enters the discharge port 903. At this time, the magnet 906 magnetically attracts the iron piece 907 to the collection box 905 for installation.
[0026] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A leveling device for pipe pile production, comprising a workbench (1), wherein a leveling mechanism (2) is provided on the top of the workbench (1), characterized in that: The sweeping mechanism (2) has a cover (3), a rectangular plate (4) is installed on the outer surface of the cover (3), a sliding groove (401) is opened inside the rectangular plate (4), a slider (5) is slidably fitted in the sliding groove (401), a connecting rod (7) is installed on the outer surface of the slider (5), and a scraper (8) is installed at the end of the connecting rod (7). It also includes a screw (6), the two ends of which are fitted into the two side walls of the slide groove (401), and the slider (5) has a threaded hole, and the screw (6) is threaded into the threaded hole.
2. The leveling device for pipe pile production according to claim 1, characterized in that, The scraper (8) is provided with a guide groove (801).
3. The leveling device for pipe pile production according to claim 1, characterized in that, The end of the connecting rod (7) is equipped with a collection part (9), which has a guide plate (901) and a collection box (905). The bottom of the guide plate (901) is provided with a discharge port (903), and the top of the collection box (905) is equipped with a rectangular frame (904), which fits inside the discharge port (903).
4. A leveling device for pipe pile production according to claim 3, characterized in that, The guide plate (901) has a feed trough (902) inside.
5. A leveling device for pipe pile production according to claim 3, characterized in that, A magnet (906) is installed at the bottom of the guide plate (901), and an iron sheet (907) is installed at the top of the collection box (905). The magnet (906) and the iron sheet (907) are magnetically connected.
6. A leveling device for pipe pile production according to claim 1, characterized in that, A motor (301) is installed inside the cover (3), and a sweeping wheel (302) is installed at the output end of the motor (301). The scraper (8) is in contact with the outer surface of the sweeping wheel (302).
Citation Information
Patent Citations
A sweeping device for concrete pipe pile production
CN220945900U