A demolding device for steam-sand aerated concrete blocks

Abstract

This utility model discloses a demolding device for steam-cured aerated concrete blocks, relating to the technical field of steam-cured aerated concrete blocks. It includes a demolding platform with a mounting frame fixedly installed on its top. A base plate is provided on the top of the platform, and side plates are provided on both sides of the top of the base plate. Multiple opposing partitions are fixedly installed on opposite sides of each of the two side plates. Two slide rails are respectively located on both sides of the base plate and fixedly installed on the top of the demolding platform. A crossbeam is slidably installed between the two slide rails. In this utility model, the slag removal component uses a triangular scraper elastically connected to the crossbeam via a spring, allowing it to closely adhere to the surface of the base plate. When moving along the slide rails under the drive of the component, it avoids scratching the base plate through a chamfered transition and gathers residue to the center and pushes it to the edge of the base plate, shortening cleaning time and eliminating the need for additional cleaning procedures. This solves the problems of low efficiency and easy damage to the base plate caused by manual cleaning.

Description

Technical Field

[0001] This utility model relates to the field of steam sand aerated concrete block technology, and in particular to a demolding device for steam sand aerated concrete blocks. Background Technology

[0002] In the industrial production of steam-cured aerated concrete blocks, demolding is a crucial step connecting block forming with subsequent curing and processing, directly affecting production efficiency and product qualification rate. Currently, block forming molds mostly consist of a base plate, two side plates, and partitions. After forming, a demolding device is needed to separate the block from the mold. Current demolding devices for steam-cured aerated concrete blocks have the following shortcomings: After demolding, concrete debris and adhesive residue often remain on the surface of the base plate. Existing equipment requires manual cleaning with a scraper or reliance on independent cleaning equipment. Cleaning a single base plate takes about 1-2 minutes. Manual cleaning is prone to scratching the surface of the base plate due to uneven force, which affects the flatness of the next batch of blocks. If the cleaning is not thorough, the residue mixed with the new material will also cause defects such as pitting and bulging on the surface of the blocks. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a demolding device for steam-sand aerated concrete blocks, which solves the problem that manual cleaning can easily scratch the surface of the base plate due to uneven force, affecting the flatness of the next batch of blocks. If the cleaning is not thorough, the residue mixed with the new material can also cause defects such as pitting and bulging on the surface of the blocks.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A demolding device for steam sand aerated concrete blocks includes a demolding platform, an installation frame fixedly installed on the top of the demolding platform, a base plate provided on the top of the demolding platform, side plates provided on both sides of the top of the base plate, and multiple oppositely arranged partitions fixedly installed on opposite sides of the two side plates. Two slide rails are respectively set on both sides of the base plate and fixedly installed on the top of the demolding table. A crossbeam is slidably installed between the two slide rails. A drive assembly, which is mounted on a demolding table and drives the crossbeam to move; A lifting assembly, which is mounted on the demolding table and is used to control the lifting of the base plate; A slag removal assembly is installed on a crossbeam and is used to remove slag from the top of the base plate.

[0005] Preferably, the driving component includes: Two sprockets are respectively rotatably mounted on both sides of the top of the demolding table. A chain is fitted between the teeth of the two sprockets. A motor is fixedly mounted on the side wall of the demolding table. The output end of the motor is fixedly connected to the shaft end of one of the sprockets.

[0006] Preferably, the lifting assembly includes: The second hydraulic cylinder is fixedly installed at the bottom of the demolding table. The output end of the second hydraulic cylinder passes through the demolding table and is fixedly connected to the base plate. Multiple guide rods are fixedly installed at the bottom of the base plate, and the multiple guide rods pass through and are slidably connected to the demolding table.

[0007] Preferably, the slag removal component includes: The scraper is installed through and slidably on the bottom of the crossbeam. The outer walls of the two cylindrical parts at the top of the scraper are fitted with springs, and the two ends are fixedly connected to the crossbeam and the scraper, respectively.

[0008] Preferably, the top of the base plate has a chamfer on the side near the scraper, the scraper is triangular, the cross-section of the scraper is L-shaped, and the upper sides of both side plates are rotatably connected to the mounting bracket.

[0009] Preferably, one end of the crossbeam is fixedly connected to one link of the chain.

[0010] Preferably, a first hydraulic cylinder is rotatably mounted on the opposite side of each of the two side plates, and the outer walls of the cylinder bodies of the two first hydraulic cylinders are rotatably mounted on both sides of the top of the mounting frame.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. In the slag removal component, the triangular scraper is elastically connected to the crossbeam by a spring, which can closely fit the surface of the bottom plate. When it moves along the slide rail under the drive of the drive component, it can avoid scratching the bottom plate through the chamfer transition, and can also gather the residue to the middle and push it to the edge of the bottom plate, shortening the cleaning time and eliminating the need for additional cleaning procedures. This solves the problems of low efficiency and easy damage to the bottom plate caused by manual cleaning. Attached Figure Description

[0012] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the combined structure of the side plate and the mounting bracket in this utility model; Figure 4 This is a schematic diagram of the regional structure of the demolding table in this utility model; Figure 5 This is a schematic diagram of the regional structure of the crossbeam in this utility model; Figure 6 This is a schematic diagram of the regional structure of the scraper in this utility model.

[0014] Legend: 1. Demolding table; 2. Mounting frame; 3. First hydraulic cylinder; 4. Base plate; 5. Side plate; 6. Chain; 7. Motor; 8. Sprocket; 9. Slide rail; 10. Scraper; 11. Crossbeam; 12. Spring; 13. Second hydraulic cylinder; 14. Guide rod; 15. Partition. Detailed Implementation

[0015] This application provides a demolding device for steam sand aerated concrete blocks, which effectively solves the problem that manual cleaning can easily scratch the surface of the base plate due to uneven force, affecting the flatness of the next batch of blocks. If the cleaning is not thorough, the residue mixed with the new material will also cause defects such as pitting and bulging on the surface of the blocks. Example

[0016] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the technical solution in this application embodiment effectively solves the technical problems that manual cleaning is prone to scratching the surface of the base plate due to uneven force, affecting the flatness of the next batch of blocks. If the cleaning is not thorough, the residue mixed with the new material will also cause defects such as pitting and bulging on the surface of the blocks. The overall idea is as follows: To address the problems existing in the prior art, this utility model provides a demolding device for steam sand aerated concrete blocks, including a demolding table 1, an installation frame 2 fixedly installed on the top of the demolding table 1, a base plate 4 provided on the top of the demolding table 1, side plates 5 provided on both sides of the top of the base plate 4, and multiple oppositely arranged partitions 15 fixedly installed on the opposite side of the two side plates 5. Two slide rails 9 are respectively set on both sides of the base plate 4 and fixedly installed on the top of the demolding table 1. A crossbeam 11 is slidably installed between the two slide rails 9. A drive assembly is mounted on the demolding table 1 and drives the crossbeam 11 to move. A lifting assembly is installed on the demolding table 1 and is used to control the lifting of the base plate 4; The slag removal assembly is installed on the crossbeam 11 and is used to remove slag from the top of the base plate 4.

[0017] Furthermore, the driving components include: Two sprockets 8 are respectively rotatably mounted on both sides of the top of the demolding table 1. A chain 6 is sleeved between the teeth of the two sprockets 8. A motor 7 is fixedly mounted on the side wall of the demolding table 1. The output end of the motor 7 is fixedly connected to the shaft end of one of the sprockets 8.

[0018] Furthermore, the lifting assembly includes: The second hydraulic cylinder 13 is fixedly installed at the bottom of the demolding table 1. The output end of the second hydraulic cylinder 13 passes through the demolding table 1 and is fixedly connected to the base plate 4. Multiple guide rods 14 are fixedly installed at the bottom of the base plate 4. The multiple guide rods 14 pass through and are slidably connected to the demolding table 1.

[0019] Furthermore, the slag removal component includes: The scraper 10 is installed through and slidably at the bottom of the crossbeam 11. The outer walls of the two cylindrical parts at the top of the scraper 10 are fitted with springs 12, and the two ends are fixedly connected to the crossbeam 11 and the scraper 10 respectively.

[0020] Furthermore, the top of the base plate 4 has a chamfer on the side near the scraper 10.

[0021] Furthermore, the scraper 10 is triangular in shape, and the upper sides of both side plates 5 are rotatably connected to the mounting bracket 2.

[0022] Furthermore, one end of the crossbeam 11 is fixedly connected to a section of the chain 6.

[0023] Furthermore, a first hydraulic cylinder 3 is rotatably mounted on the opposite side of each of the two side plates 5, and the outer walls of the cylinder bodies of the two first hydraulic cylinders 3 are rotatably mounted on both sides of the top of the mounting bracket 2.

[0024] in: Basic load-bearing components Demolding table 1: A horizontally set rectangular metal platform that serves as the supporting base for the entire device. Its top plane is used to install various functional components, and its bottom is fixed to the ground by a bracket to ensure overall stability.

[0025] Mounting bracket 2: It is fixedly installed on the top edge of the demolding table 1 and has a table-shaped frame structure (composed of four vertical rods and a plate frame). The bottom ends of the vertical rods are welded to the top of the demolding table 1 and the plate frame is used to support the rotational connection of the side plate 5.

[0026] mold components Base plate 4: It is a rectangular metal plate horizontally set at the top center of the demolding table 1, serving as the bottom mold for block forming; its top surface is smooth (reducing block adhesion), and the edge near the scraper 10 has a 45° chamfer (facilitating scraper transition); the bottom is connected to the lifting assembly and can be raised and lowered in the vertical direction.

[0027] Side plates 5: There are two of them, symmetrically distributed on both sides of the base plate 4, in the form of rectangular plates; their top edges are rotatably connected to the plate frame of the mounting bracket 2 via hinges (they can be flipped around the horizontal axis), and their bottom edges cooperate with the two side edges of the base plate 4 to form closed mold sides; Partition 15: Multiple partitions 15 are fixedly installed on the inner sides of the two side plates 5 (i.e. the side facing the bottom plate 4). The partition 15 is a rectangular thin sheet, set in the vertical direction, and the two partitions 15 are opposite to each other. It is used to divide the inside of the mold into multiple independent cavities to realize the one-time molding of multiple blocks.

[0028] Driver components Used to drive the horizontal movement of the slag removal component, specifically including: Sprockets 8: There are two sprockets, both of which are toothed metal wheels. They are mounted on both ends of the top of the demolding table 1 (along the length direction) via bearings. The shafts of the two sprockets 8 are at the same horizontal height and the teeth face the same direction.

[0029] Chain 6: A closed metal chain, fitted between the teeth of two sprockets 8 to form a chain drive mechanism; one link of chain 6 is fixedly connected to the crossbeam 11, and the crossbeam 11 is moved by the cyclic movement of the chain.

[0030] Motor 7: A servo motor, fixedly installed on the side wall of the demolding table 1 (near one of the sprockets 8), its output shaft is fixedly connected to the central shaft of the sprocket 8 through a coupling, providing power for the rotation of the sprocket 8.

[0031] Lifting components The control for vertical lifting of the base plate 4 includes: The second hydraulic cylinder 13 is fixedly installed at the bottom center of the demolding table 1. Its cylinder body is bolted to the bottom of the demolding table 1. The piston rod passes vertically upward through the through hole of the demolding table 1 and its top end is welded and fixed to the bottom center of the base plate 4. The base plate 4 is driven to rise and fall by the extension and retraction of the piston rod.

[0032] Guide rods 14: There are multiple (preferably 4), all of which are cylindrical metal rods, evenly distributed along the circumference of the second hydraulic cylinder 13; the top of the guide rod 14 is welded and fixed to the bottom of the base plate 4, and the bottom end passes through the guide hole on the demolding table 1 and slides with it, which is used to limit the horizontal displacement of the base plate 4 and ensure the stability of the lifting process.

[0033] Slag removal components Used for cleaning residue from the top of the base plate 4 after demolding, specifically including: Slide rail 9: There are two of them, both of which are long strip-shaped metal guide rails, which are fixed parallel to each other on both sides of the top of the demolding table 1 (one of the slide rails 9 is located between the base plate 4 and the sprocket 8). Its length direction is consistent with the movement direction of the chain 6, and it is used to support the sliding of the crossbeam 11.

[0034] Crossbeam 11: A horizontally positioned metal rod with two ends slidably connected to two slide rails 9 (movable along the length of the slide rails), and one end fixedly connected to a link of chain 6, moving synchronously with chain 6.

[0035] Scraper 10: It is triangular (L-shaped in cross-section), with a blade-shaped bottom (to enhance the slag scraping effect) and two cylindrical protrusions at the top; the protrusions pass through the through holes on the crossbeam 11 and slide with it to realize the up and down floating of the scraper 10.

[0036] Spring 12; there are two springs, which are respectively sleeved on the outside of the two cylindrical protrusions on the top of the scraper 10; the top end of the spring 12 abuts against the bottom of the crossbeam 11, and the bottom end abuts against the top of the scraper 10, and is fixed by welding, so as to provide downward elastic force for the scraper 10 and make its bottom stick tightly to the surface of the base plate 4.

[0037] Auxiliary connection structure First hydraulic cylinder 3: There are two of them, which are installed on the outside of the two side plates 5 (the side away from the bottom plate 4); the outer wall of the cylinder body is rotatably connected to the top of the mounting frame 2 through a metal shaft, and the top of the piston rod is rotatably connected to the middle outer side of the side plate 5 through a hinge. The extension and retraction of the piston rod drives the side plate 5 to rotate around the hinge of the mounting frame 2 (to realize the opening and closing of the mold side).

[0038] Working principle: The first step is to control the second hydraulic cylinder 13 to retract, causing the base plate 4 to begin to descend until the top of the base plate 4 is higher than the bottom of the scraper 10. At this point, the bottom height of the scraper 10 is level with the height of the middle of the chamfer on one side of the base plate 4. Then, by controlling the two first hydraulic cylinders 3 to retract, the two side plates 5 and the partitions 15 on both sides are flipped to the sides of the concrete, thereby quickly demolding multiple steam sand aerated concretes. During the lifting and lowering of the base plate 4, the dynamic stability can be improved by adding guide rods 14.

[0039] The second step involves transferring all the steam-cured aerated concrete from the base plate 4. The motor 7 is then started, rotating one of the sprockets 8. Through the transmission of the chain 6 and the other sprocket 8, the chain 6 drives the crossbeam 11 along the slide rail 9 towards the other end of the base plate 4. When the bottom of the scraper 10 reaches the chamfer at one end of the base plate 4, the bottom of the scraper 10 slides diagonally upwards along the chamfer. Simultaneously, the scraper 10 and the crossbeam 11 compress the spring 12 until the scraper 10 reaches the top plane of the base plate 4. The pressure applied to the scraper 10 by the spring 12 ensures that the scraper 10 adheres tightly to the top plane of the base plate 4, thus cleaning the residue on the top of the base plate 4 more thoroughly. During the movement of the scraper 10 along the top of the base plate 4, the triangular design of the scraper 10 allows the residue on the top of the base plate 4 to be collected at the center of the scraper 10, and then pushed along the top plane of the base plate 4 to the other end, thereby achieving automatic cleaning of the top of the base plate 4.

[0040] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A demolding device for steam sand aerated concrete blocks, characterized in that, include: A demolding table (1) is provided with a mounting bracket (2) fixedly installed on the top of the demolding table (1). A base plate (4) is provided on the top of the demolding table (1). Side plates (5) are provided on both sides of the top of the base plate (4). Multiple oppositely arranged partitions (15) are fixedly installed on the opposite side of the two side plates (5). Two slide rails (9) are respectively set on both sides of the base plate (4) and fixedly installed on the top of the demolding table (1). A crossbeam (11) is slidably installed between the two slide rails (9). A drive assembly is mounted on a demolding table (1) and drives the crossbeam (11) to move. A lifting assembly is installed on the demolding table (1) and is used to control the lifting of the base plate (4); A slag removal assembly is installed on a crossbeam (11) and is used to remove slag from the top of the bottom plate (4).

2. A demolding device for steam sand lime concrete blocks according to claim 1, characterized in that The driving component includes: Two sprockets (8) are respectively rotatably mounted on both sides of the top of the demolding table (1). A chain (6) is sleeved between the teeth of the two sprockets (8). A motor (7) is fixedly mounted on the side wall of the demolding table (1). The output end of the motor (7) is fixedly connected to the shaft end of one of the sprockets (8).

3. The demolding device for steam sand aerated concrete blocks according to claim 1, characterized in that The lifting assembly includes: The second hydraulic cylinder (13) is fixedly installed at the bottom of the demolding table (1). The output end of the second hydraulic cylinder (13) passes through the demolding table (1) and is fixedly connected to the base plate (4). Multiple guide rods (14) are fixedly installed at the bottom of the base plate (4). The multiple guide rods (14) pass through and are slidably connected to the demolding table (1).

4. The demolding device for steam sand autoclaved concrete blocks according to claim 1, characterized in that, The slag removal component includes: The scraper (10) is installed through and slidably on the bottom of the crossbeam (11). The outer walls of the two cylinders at the top of the scraper (10) are fitted with springs (12), and the two ends are fixedly connected to the crossbeam (11) and the scraper (10) respectively.

5. A demolding device for steam-cured autoclaved aerated concrete blocks according to claim 4, characterized in that: The top of the base plate (4) is chamfered on the side near the scraper (10).

6. A demolding device for steam-pressed aerated concrete blocks as described in claim 4, characterized in that: The scraper (10) is triangular in shape, and the upper sides of the two side plates (5) are rotatably connected to the mounting bracket (2).

7. The demolding device for steam-pressed aerated concrete blocks as described in claim 1, characterized in that: One end of the crossbeam (11) is fixedly connected to a section of the chain (6).

8. The demolding device for steam-aggregated concrete blocks as described in claim 1, characterized in that: Each of the two side plates (5) is rotatably mounted with a first hydraulic cylinder (3) on its opposite side. The outer walls of the cylinder bodies of the two first hydraulic cylinders (3) are rotatably mounted on both sides of the top of the mounting bracket (2).

Images