A bathtub body cutting device

Abstract

This utility model relates to the field of bathtub body cutting technology and discloses a bathtub body cutting device, including a worktable. A rotating plate is installed on the surface of the worktable, and upright plates are fixedly connected to all four sides of the rotating plate. A clamping mechanism is fixedly connected to the surface of the upright plates. A support is fixedly connected to the surface of the worktable, and a pressing mechanism is fixedly connected to the surface of the support. A collection chamber is provided on the back of the worktable. This bathtub body cutting device, through the setting of a dust extraction mechanism, has dust extraction heads installed on both sides of the worktable and at the top inside the support during use. Activating an industrial fan on one side of the dust extraction head generates suction near the dust extraction head through a pipe, sucking the dust generated during the cutting process into the collection chamber at the bottom for unified storage, ensuring a clean and tidy working environment, preventing dust overflow, environmental pollution, and even harm to the health of workers.

Description

Technical Field

[0001] This utility model relates to the field of bathtub body cutting technology, and in particular to a bathtub body cutting device. Background Technology

[0002] In the bathtub manufacturing process, the precision and stability of the tub body cutting process directly affect product quality, while dust pollution during cutting and the effectiveness of tub body fixation are key issues restricting processing efficiency. Currently available bathtub tub body cutting devices still have several prominent defects when processing tubs made of different materials (such as acrylic, fiberglass, and ceramic): Firstly, dust collection is incomplete, resulting in a poor working environment. While some existing devices have simple dust collection components, they are mostly fixed single-port dust collection structures, only able to locally collect dust at the cutting point. During cutting, dust spreads outwards with the high-speed rotation of the cutting blade, especially at curved edges or when making notches, leading to significant dust overflow and pollution of the workshop environment. Secondly, the lack of vertical constraint on the bathtub body makes cutting prone to misalignment. Most devices only fix the bathtub body through horizontal positioning structures on the sides or ends, without a dedicated downward pressure structure. Since bathtub bodies are often curved surfaces, the rotating impact of the cutting blade during cutting can easily cause vertical jumping or localized warping of the bathtub body. For lightweight materials like acrylic bathtubs, this jumping may cause the cutting trajectory to deviate; for brittle materials like ceramic bathtubs, uneven local stress can even lead to chipping and cracking, severely affecting cutting accuracy and product yield. Utility Model Content

[0003] (a) Technical problems to be solved The purpose of this utility model is to provide a bathtub body cutting device to solve the problems mentioned in the background art, such as incomplete dust collection, poor working environment, lack of vertical constraint on the fixed body, and easy misalignment during cutting.

[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a bathtub body cutting device, comprising a workbench, a rotating plate mounted on the surface of the workbench, upright plates fixedly connected to all four sides of the rotating plate, a clamping mechanism fixedly connected to the surface of the upright plates, a support fixedly connected to the surface of the workbench, a pressing mechanism fixedly connected to the surface of the support, a collection chamber provided on the back of the workbench, a dust collection mechanism connected to the top of the collection chamber via a pipe, the clamping mechanism comprising an electric push rod fixedly connected to the surface of the upright plates, the output end of the electric push rod fixedly connected to a clamping plate; the pressing mechanism comprising a first hydraulic rod fixedly connected to the surface of the support, a rotating shaft fixedly connected to the bottom of the first hydraulic rod, and a pressing plate rotatably connected to the bottom of the rotating shaft; the dust collection mechanism comprising an industrial fan connected to the top of the collection chamber via a pipe, a diversion pipe connected to one side of the industrial fan via a pipe, and a dust collection head connected to the end of each diversion pipe.

[0005] As a further embodiment of this utility model, a rotating motor is fixedly connected to the bottom of the workbench, and the top of the rotating motor is fixedly connected to the bottom of the rotating plate. The rotating motor drives the rotating plate to rotate.

[0006] As a further embodiment of this utility model, a second hydraulic rod is fixedly connected to one edge of the top surface of the workbench, and a support plate is fixedly connected to the top of the second hydraulic rod. The second hydraulic rod is used to drive the support plate to rise and fall.

[0007] As a further embodiment of this utility model, an extension block is fixedly connected to the surface of the support plate, and a drive motor is fixedly connected to the surface of the extension block. The drive motor drives the lead screw to rotate.

[0008] As a further embodiment of this utility model, a lead screw is fixedly connected to the output end of the drive motor, and a fixing plate is threadedly connected to the surface of the lead screw. The fixing plate serves to support the third hydraulic rod.

[0009] As a further embodiment of this utility model, a third hydraulic rod is fixedly connected to the surface of the fixing plate, and a cutting module is fixedly connected to the output end of the third hydraulic rod. The cutting module serves to cut the workpiece.

[0010] As a further embodiment of this utility model, the cutting module includes a cutting motor and a cutting blade. The cutting motor is fixedly connected to one side of the cutting blade, and the cutting motor drives the cutting blade to rotate.

[0011] As a further embodiment of this utility model, a PLC control console is fixedly connected to the upper surface of the bracket. One side of the PLC control console is electrically connected to one side of the drive motor via a power line. The PLC control console is used to control the start and stop of the drive motor.

[0012] As a further embodiment of this utility model, the surface of the collection chamber is provided with ventilation holes, and a dustproof net is installed on the surface of the ventilation holes. The dustproof net serves to block dust.

[0013] As a further embodiment of this utility model, the bottom of the workbench is fixedly connected to four support legs, and a reinforcing plate is fixedly connected to one side of each support leg. The reinforcing plate increases the structural strength of the support legs.

[0014] (III) Beneficial Effects This utility model provides a bathtub body cutting device, which has the following beneficial effects: 1. This bathtub body cutting device, through the setting of the dust collection mechanism, has dust collection heads set on both sides of the workbench and at the top of the bracket when in use. When the industrial fan on one side of the dust collection head is turned on, the industrial fan generates suction near the dust collection head through the pipe, sucking the dust generated during the cutting process into the collection chamber at the bottom for unified storage, ensuring a clean and tidy working environment, avoiding dust overflow, environmental pollution, or even harm to the health of the staff.

[0015] 2. This bathtub body cutting device, through the setting of a pressing mechanism and a clamping mechanism, allows the workpiece to be placed on a rotating plate during use. Then, the electric push rods around the perimeter are activated, which drive the end clamping plates to press against the perimeter of the workpiece. Then, the first hydraulic rod at the top is activated, which drives the pressing plate at the bottom of the rotating shaft to move until the workpiece is pressed down and fixed from above. This achieves the effect of fixing the workpiece in multiple directions, improving the stability of the workpiece during the cutting process and avoiding deviation during processing that would affect the cutting accuracy. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the dust collection mechanism of this utility model; Figure 3 This is a schematic diagram of the pressing mechanism of this utility model; Figure 4 This is a schematic diagram of the cutting module structure of this utility model.

[0017] In the diagram: 1. Workbench; 2. Rotating plate; 3. Vertical plate; 4. Clamping mechanism; 401. Electric push rod; 402. Clamping plate; 5. Support; 6. Pressing mechanism; 601. First hydraulic rod; 602. Rotating shaft; 603. Pressing plate; 7. Collection bin; 8. Dust collection mechanism; 801. Industrial fan; 802. Diversion pipe; 803. Dust collection head; 9. Rotating motor; 10. Second hydraulic rod; 11. Support plate; 12. Extension block; 13. Drive motor; 14. Lead screw; 15. Fixing plate; 16. Third hydraulic rod; 17. Cutting module; 18. PLC control console; 19. Dustproof net; 20. Support leg; 21. Reinforcing plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] Please see Figures 1 to 4 This utility model provides a technical solution: a bathtub body cutting device, including a workbench 1, a rotating plate 2 installed on the surface of the workbench 1, upright plates 3 fixedly connected to all four sides of the surface of the rotating plate 2, a clamping mechanism 4 fixedly connected to the surface of the upright plates 3, a bracket 5 fixedly connected to the surface of the workbench 1, and a pressing mechanism 6 fixedly connected to the surface of the bracket 5. Through the setting of the pressing mechanism 6 and the clamping mechanism 4, the effect of fixing the workpiece in multiple directions is achieved, which improves the stability of the workpiece during the cutting process and avoids the deviation during the processing process that affects the cutting accuracy. A collection chamber 7 is set on the back of the workbench 1, and a dust suction mechanism 8 is connected to the top of the collection chamber 7 through a pipe. Through the setting of the dust suction mechanism 8, dust is prevented from overflowing, causing environmental pollution, or even endangering the health of the workers. The clamping mechanism 4 includes an electric push rod 401 fixedly connected to the surface of the vertical plate 3, and the output end of the electric push rod 401 is fixedly connected to the clamping plate 402; The pressing mechanism 6 includes a first hydraulic rod 601 fixedly connected to the surface of the bracket 5, a rotating shaft 602 fixedly connected to the bottom of the first hydraulic rod 601, and a pressing plate 603 rotatably connected to the bottom of the rotating shaft 602. The dust collection mechanism 8 includes an industrial fan 801 connected to the top of the collection chamber 7 via a pipe. One side of the industrial fan 801 is connected to a diversion pipe 802 via a pipe, and the ends of the diversion pipe 802 are all connected to a dust collection head 803. A rotating motor 9 is fixedly connected to the bottom of the workbench 1, and the top of the rotating motor 9 is fixedly connected to the bottom of the rotating plate 2. The rotating motor 9 drives the rotating plate 2 to rotate. A second hydraulic rod 10 is fixedly connected to one edge of the top surface of the workbench 1. A support plate 11 is fixedly connected to the top of the second hydraulic rod 10. The second hydraulic rod 10 is used to drive the support plate 11 to rise and fall. An extension block 12 is fixedly connected to the surface of the support plate 11, and a drive motor 13 is fixedly connected to the surface of the extension block 12. The drive motor 13 drives the lead screw 14 to rotate. The output end of the drive motor 13 is fixedly connected to a lead screw 14, and a fixing plate 15 is threadedly connected to the surface of the lead screw 14. The fixing plate 15 serves to support the third hydraulic rod 16. A third hydraulic rod 16 is fixedly connected to the surface of the fixed plate 15. The output end of the third hydraulic rod 16 is fixedly connected to the cutting module 17. The cutting module 17 is used to cut the workpiece. The cutting module 17 includes a cutting motor and a cutting blade. The cutting motor is fixedly connected to one side of the cutting blade, and the cutting motor drives the cutting blade to rotate. A PLC control console 18 is fixedly connected to the upper surface of the bracket 5. One side of the PLC control console 18 is electrically connected to one side of the drive motor 13 via a power cord. The PLC control console 18 controls the start and stop of the drive motor 13. The surface of the collection chamber 7 is provided with ventilation holes, and a dustproof net 19 is installed on the surface of the ventilation holes. The dustproof net 19 serves to block dust. The bottom of the workbench 1 is fixedly connected with four support legs 20. A reinforcing plate 21 is fixedly connected to one side of each support leg 20. The reinforcing plate 21 increases the structural strength of the support legs 20.

[0020] In this invention, the working steps of the device are as follows: First step: When in use, dust suction heads 803 are installed on both sides of the workbench 1 and at the top inside the bracket 5. Start the industrial fan 801 on one side of the dust suction head 803. The industrial fan 801 generates suction near the dust suction head 803 through the pipe, sucking the dust generated during the cutting process into the collection chamber 7 at the bottom for unified storage, ensuring a clean and tidy working environment. The second step: During use, place the workpiece on the rotating plate 2, then activate the surrounding electric push rods 401. The electric push rods 401 drive the end clamping plates 402 to press against the workpiece from all sides. Then, activate the top first hydraulic rod 601. The first hydraulic rod 601 drives the lower pressure plate 603 at the bottom of the rotating shaft 602 to move through the rotating shaft 602 until the workpiece is pressed down and fixed from above. It should be noted that the device structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art can clearly understand the specific details of its power mechanism, power supply system and control system, provided they understand the principle of the above utility model. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bathtub body cutting device comprising a worktable (1), characterized in that: A rotating plate (2) is installed on the surface of the workbench (1). A vertical plate (3) is fixedly connected to the four sides of the surface of the rotating plate (2). A clamping mechanism (4) is fixedly connected to the surface of the vertical plate (3). A support (5) is fixedly connected to the surface of the workbench (1). A pressing mechanism (6) is fixedly connected to the surface of the support (5). A collection chamber (7) is provided on the back of the workbench (1). A dust collection mechanism (8) is connected to the top of the collection chamber (7) through a pipe. The clamping mechanism (4) includes an electric push rod (401) fixedly connected to the surface of the upright plate (3), and the output end of the electric push rod (401) is fixedly connected to the clamping plate (402). The pressing mechanism (6) includes a first hydraulic rod (601) fixedly connected to the surface of the bracket (5), a rotating shaft (602) fixedly connected to the bottom of the first hydraulic rod (601), and a pressing plate (603) rotatably connected to the bottom of the rotating shaft (602). The dust collection mechanism (8) includes an industrial fan (801) connected to the top of the collection chamber (7) via a pipe. One side of the industrial fan (801) is connected to a diversion pipe (802) via a pipe, and the ends of the diversion pipe (802) are all connected to a dust collection head (803).

2. A bath body cutting apparatus as claimed in claim 1 wherein: The bottom of the workbench (1) is fixedly connected to a rotating motor (9), and the top of the rotating motor (9) is fixedly connected to the bottom of the rotating plate (2).

3. A bath body cutting apparatus as claimed in claim 1 wherein: The edge of one side of the top surface of the workbench (1) is fixedly connected to a second hydraulic rod (10), and the top of the second hydraulic rod (10) is fixedly connected to a support plate (11).

4. A bath body cutting apparatus as claimed in claim 3 wherein: An extension block (12) is fixedly connected to the surface of the support plate (11), and a drive motor (13) is fixedly connected to the surface of the extension block (12).

5. A bath body cutting apparatus as claimed in claim 4 wherein: The output end of the drive motor (13) is fixedly connected to a lead screw (14), and a fixing plate (15) is threadedly connected to the surface of the lead screw (14).

6. A bath body cutting apparatus as claimed in claim 5 wherein: A third hydraulic rod (16) is fixedly connected to the surface of the fixed plate (15), and a cutting module (17) is fixedly connected to the output end of the third hydraulic rod (16).

7. A bath body cutting apparatus as claimed in claim 6 wherein: The cutting module (17) includes a cutting motor and a cutting blade, with the cutting motor fixedly connected to one side of the cutting blade.

8. A bath body cutting apparatus as claimed in claim 1 wherein: The upper surface of the bracket (5) is fixedly connected to a PLC control console (18), and one side of the PLC control console (18) is electrically connected to one side of the drive motor (13) via a power line.

9. A bath body cutting apparatus as claimed in claim 1 wherein: The surface of the collection chamber (7) is provided with ventilation holes, and a dustproof net (19) is installed on the surface of the ventilation holes.

10. A bath body cutting apparatus as claimed in claim 1 wherein: The bottom of the workbench (1) is fixedly connected to four support legs (20), and a reinforcing plate (21) is fixedly connected to one side of each support leg (20).

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