A composite insulation board stamping device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]诸如包含上述专利的现有技术中,在对复合保温板进行冲压时,通常需要人工将保温板在冲压设备上,随后操作冲压设备进行工作,从而对保温板进行冲压作业,如此一来,使得冲压效率大大降低,同时该操作具有一定的危险性,会对工作人员的安全造成威胁
[0018] 1. By setting up an intermittent conveying mechanism linked with the stamping mechanism, when the hydraulic cylinder drives the stamping plate downwards for stamping, the intermittent conveying mechanism does not drive the conveyor belt to move, keeping the insulation board material on the conveyor belt stationary relative to the stamping plate, which facilitates the stamping operation; when the stamping plate returns to its original position, the power transmission of the intermittent conveying mechanism drives the conveyor belt to move, conveying the stamped insulation board material forward until it is delivered to the area below the stamping plate; this improves stamping efficiency and avoids the risk of injury to workers.
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Figure CN224617065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board stamping technology, specifically to a composite insulation board stamping device. Background Technology
[0002] Composite insulation boards are made of additives, cement, sand, and adhesive as bonding materials; fiberglass mesh and steel bars as reinforcing materials; wood fiber and fly ash as fillers; and polyethylene foam board as insulation material. They are manufactured in factories through reasonable material ratios and scientific production processes. They can be used in new buildings, extensions, renovations of old buildings, conversion of flat roofs to pitched roofs, villas, factory buildings, and rural buildings.
[0003] For example, the publication number is CN213860826U, and the title is "A stamping mechanism for pressing the edge of EPS composite board". It includes a base, a support seat is fixedly installed on the base, and a support column is fixedly installed at the upper end of the base. A hydraulic cylinder is fixedly installed at the lower end of the hydraulic cylinder fixing plate. A fixing plate is fixedly installed at the piston end of the hydraulic cylinder. A first support rod is fixedly installed at the lower end of the fixing plate. A pressure rod is slidably sleeved at the lower end of the first support rod. A pressure block is fixedly installed at the lower end of the pressure rod. Two sets of second support rods are fixedly installed at the lower end of the fixing plate. A pressing block is rotatably installed at the lower end of the second support rod.
[0004] In existing technologies, such as those containing the aforementioned patents, when stamping composite insulation boards, it is usually necessary to manually place the insulation boards on the stamping equipment and then operate the stamping equipment to perform the stamping operation. This greatly reduces the stamping efficiency, and the operation is also somewhat dangerous, posing a threat to the safety of the workers. Utility Model Content
[0005] The purpose of this invention is to provide a composite insulation board stamping device to address the shortcomings of the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a composite insulation board stamping device, comprising:
[0007] frame;
[0008] The conveyor belt, which is used to transport the insulation board, is mounted on the frame; the frame is also rotatably connected to two conveyor rollers, which are located on the inner sides of the two ends of the conveyor belt respectively.
[0009] The support platform is used to support the sheet metal during stamping and is fixedly connected to the frame.
[0010] A stamping mechanism includes a vertical plate fixedly connected to a frame, a hydraulic cylinder fixedly connected to the vertical plate, and a stamping plate fixedly connected to the output end of the hydraulic cylinder.
[0011] An intermittent conveying mechanism intermittently drives a conveyor belt for conveying. The intermittent conveying mechanism includes an abutment rod fixedly connected to a stamping plate, a rack vertically slidably connected to a frame, a first spring between the rack and the frame, a pawl fixedly connected to one of the conveying rollers, a ratchet rotatably connected to the frame, the pawl engaging with the ratchet, and a gear fixedly connected to the ratchet, the gear meshing with the rack.
[0012] Furthermore, it also includes a positioning mechanism, which includes a cam fixedly connected to another conveying roller, a cross plate fixedly connected to the frame, the cross plate abutting against the cam, a positioning plate fixedly connected to the cross plate, and a second spring provided between the cross plate and the frame.
[0013] Furthermore, one end of the horizontal plate is designed with an angled surface.
[0014] Furthermore, the frame and upright plate are provided with through slots for the vertical sliding of the abutment rod.
[0015] Furthermore, a torsion spring is provided between the pawl and the conveyor roller.
[0016] Furthermore, the rack is L-shaped.
[0017] Compared with the prior art, the present invention provides a composite insulation board stamping device:
[0018] 1. By setting up an intermittent conveying mechanism linked with the stamping mechanism, when the hydraulic cylinder drives the stamping plate downwards for stamping, the intermittent conveying mechanism does not drive the conveyor belt to move, keeping the insulation board material on the conveyor belt stationary relative to the stamping plate, which facilitates the stamping operation; when the stamping plate returns to its original position, the power transmission of the intermittent conveying mechanism drives the conveyor belt to move, conveying the stamped insulation board material forward until it is delivered to the area below the stamping plate; this improves stamping efficiency and avoids the risk of injury to workers.
[0019] By setting up a positioning mechanism, when the conveyor belt moves, it can drive the cam to rotate through the conveyor roller. During the rotation of the cam, it abuts against the crossbar, driving the crossbar and positioning plate to move laterally synchronously, so that the positioning plate abuts against the insulation board material. This abuts against the insulation board material to position it, preventing the stamping plate from not completely covering the insulation board material due to the tilting of the insulation board material, thus leaving unstamped parts of the insulation board material. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0021] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;
[0022] Figure 2 A schematic diagram of the conveyor belt, conveyor roller, and support platform provided for an embodiment of this utility model;
[0023] Figure 3 This is a schematic diagram of the stamping mechanism provided in an embodiment of the present utility model;
[0024] Figure 4 A schematic diagram of the intermittent conveying mechanism provided in an embodiment of this utility model;
[0025] Figure 5 A schematic diagram of the positioning mechanism provided in an embodiment of this utility model.
[0026] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Conveyor belt; 21. Conveyor roller; 3. Support platform; 4. Stamping mechanism; 41. Vertical plate; 42. Hydraulic cylinder; 43. Stamping plate; 5. Intermittent conveying mechanism; 51. Abutment rod; 52. Rack; 53. First spring; 54. Gear; 55. Ratchet; 56. Pawl; 6. Positioning mechanism; 61. Cam; 62. Horizontal plate; 63. Second spring; 64. Positioning plate. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0028] Please see Figure 1-5 The present invention provides a composite insulation board stamping device, comprising: a frame 1; a conveyor belt 2 for conveying the insulation board, which is mounted on the frame 1; the frame 1 is also rotatably connected to two conveying rollers 21, which are respectively located on the inner sides of the two ends of the conveyor belt 2.
[0029] Preferably, the support platform 3, which is used to support the sheet metal during stamping, is fixedly connected to the frame 1; the support platform 3 slides against the inner side of the conveyor belt 2.
[0030] In the embodiments of this utility model: the stamping mechanism 4 is used to stamp the insulation board raw material, and includes a vertical plate 41 fixedly connected to the frame 1, a hydraulic cylinder 42 fixedly connected to the vertical plate 41, and a stamping plate 43 fixedly connected to the output end of the hydraulic cylinder 42.
[0031] Preferred embodiment: Intermittent conveying mechanism 5, which intermittently drives conveyor belt 2 for conveying; when hydraulic cylinder 42 drives stamping plate 43 to move downward for stamping, intermittent conveying mechanism 5 performs an idle stroke, that is, does not drive conveyor belt 2 to move, so that the insulation board material on conveyor belt 2 is in a stationary state to facilitate the stamping work; when stamping is completed, when hydraulic cylinder 42 drives stamping plate 43 to move upward, intermittent conveying mechanism 5 drives conveyor belt 2 to move, conveying the completed insulation board material forward, and conveying the insulation board material to be stamped to below stamping plate 43.
[0032] Specifically, the intermittent conveying mechanism 5 includes an abutment rod 51 fixedly connected to the stamping plate 43, and a rack 52 vertically slidably connected to the frame 1; specifically, the rack 52 is L-shaped; a first spring 53 is provided between the rack 52 and the frame 1, specifically, the first spring 53 is a compression spring; the process of the first spring 53 restoring its elastic deformation drives the rack 52 to move vertically upward to reset; a pawl 56 is fixedly connected to a conveying roller 21, and a ratchet 55 is rotatably connected to the frame 1, with the pawl 56 and the ratchet 55 engaging; specifically, a torsion spring is provided between the pawl 56 and the conveying roller 21; a gear 54 is fixedly connected to the ratchet 55, and the gear 54 meshes with the rack 52.
[0033] Preferred embodiment: It also includes a positioning mechanism 6, which uses the intermittent rotation of the conveyor roller 21 to position the insulation board material to prevent the insulation board material from tilting, thus preventing a portion from being stamped by the stamping plate 43; it includes a cam 61 fixedly connected to another conveyor roller 21, a horizontal plate 62 fixedly connected to the frame 1, the horizontal plate 62 abutting against the cam 61, a positioning plate 64 fixedly connected to the horizontal plate 62, and a second spring 63 provided between the horizontal plate 62 and the frame 1; specifically, the second spring 63 is a tension spring; the process of the second spring 63 undergoing elastic deformation drives the horizontal plate 62 and the positioning plate 64 to move laterally, so that the positioning plate 64 abuts against the insulation board material, thereby positioning the insulation board material through the abutment between the two.
[0034] Preferably, one end of the horizontal plate 62 is provided with an inclined surface, which abuts against the cam 61, allowing the horizontal plate 62 to move laterally.
[0035] Preferably, the frame 1 and the upright plate 41 are provided with through grooves for the vertical sliding of the abutment rod 51.
[0036] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A composite insulation board stamping device, characterized in that, include: Rack (1); The conveyor belt (2) is used to convey the insulation board and is set on the frame (1); the frame (1) is also rotatably connected to two conveyor rollers (21), which are respectively located on the inner sides of the two ends of the conveyor belt (2); The support platform (3) is used to support the sheet metal during stamping and is fixedly connected to the frame (1); The stamping mechanism (4) includes a vertical plate (41) fixedly connected to the frame (1), a hydraulic cylinder (42) fixedly connected to the vertical plate (41), and a stamping plate (43) fixedly connected to the output end of the hydraulic cylinder (42). Intermittent conveying mechanism (5) intermittently drives conveyor belt (2) for conveying. Intermittent conveying mechanism (5) includes a stop bar (51) fixedly connected to stamping plate (43), a rack (52) vertically slidably connected to frame (1), a first spring (53) between rack (52) and frame (1), a pawl (56) fixedly connected to one conveying roller (21), a ratchet (55) rotatably connected to frame (1), the pawl (56) and ratchet (55) engaging, a gear (54) fixedly connected to ratchet (55), and the gear (54) meshing with rack (52).
2. The composite insulation board stamping device according to claim 1, characterized in that, It also includes a positioning mechanism (6), which includes a cam (61) fixedly connected to another conveying roller (21), a cross plate (62) fixedly connected to the frame (1), the cross plate (62) abutting against the cam (61), a positioning plate (64) fixedly connected to the cross plate (62), and a second spring (63) provided between the cross plate (62) and the frame (1).
3. The composite insulation board stamping device according to claim 2, characterized in that, One end of the horizontal plate (62) is set as an inclined surface.
4. The composite insulation board stamping device according to claim 1, characterized in that, Both the frame (1) and the upright plate (41) are provided with through slots for the vertical sliding of the abutment rod (51).
5. The composite insulation board stamping device according to claim 1, characterized in that, A torsion spring is provided between the pawl (56) and the conveyor roller (21).
6. The composite insulation board stamping device according to claim 1, characterized in that, The rack (52) is L-shaped.
Citation Information
Patent Citations
Stamping device for EPS composite board blank pressing
CN213860826U