A tape wrapping machine with multiple active tape lead functions

Abstract

This utility model relates to the field of tape wrapping machine technology, and discloses a tape wrapping machine with multiple active guide belt functions. It includes a pay-off frame, with multiple pay-off wheels rotatably connected at equal intervals on the lower middle part of the front side of the outer wall of the pay-off frame. Multiple tensioning wheels are equidistantly installed on the middle part of the front side of the outer wall of the pay-off frame, and multiple guide wheels are equidistantly installed on the top of the pay-off frame. In this utility model, the finished tape is in a continuous output state. The take-up machine is equipped with multiple motors, which drive the take-up frame. The take-up frame orderly winds the finished tape onto a reel, forming a take-up reel for subsequent storage, transportation, and further processing. By employing multiple independent and coordinated traction mechanisms, the machine achieves high functional integration, improves traction stability, increases production efficiency and adaptability, and prevents single-guide belt machines from failing to meet high-precision and high-speed requirements due to insufficient functional integration, simple structural design, and low efficiency.

Description

Technical Field

[0001] This utility model relates to the field of tape wrapping machine technology, and in particular to a tape wrapping machine with multiple active guide belts. Background Technology

[0002] The packaging machine with multiple active guide belts is an automated device designed for high-efficiency packaging. Its core advantage lies in achieving synchronous and differentiated packaging operations through multiple independently driven guide belt mechanisms, which significantly improves production efficiency and packaging quality.

[0003] In existing technologies, this equipment uses a multi-axis collaborative drive system, which uses PLC and servo controller to achieve independent tension adjustment and speed matching of multiple lead-ahead tapes. For example, a horizontal multi-head wrapping machine can wrap multiple insulating tapes and shielding layers on wires simultaneously through a combination of multiple tape feeding mechanisms, guide tape assemblies and tensioning devices. However, the simultaneous operation of multiple motors leads to high energy consumption, and the motor temperature rises significantly at high speeds, requiring forced air cooling and water cooling, which increases the complexity of the system. Currently, vector control frequency converters are used to dynamically adjust the motor power according to the actual load. However, single lead-ahead tape machines are difficult to meet the requirements of high precision and high speed due to insufficient functional integration, simple structural design and low efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a wrapping machine with multiple active guide belt functions, aiming to improve the problem that existing single guide belt machines are unable to meet the requirements of high precision and high speed due to insufficient functional integration, simple structural design and low efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a wrapping machine with multiple active guide belts, including a wire feeding frame, wherein multiple wire feeding wheels are equidistantly rotatably connected to the lower middle part of the front side of the outer wall of the wire feeding frame, multiple tensioning wheels are equidistantly installed on the middle part of the front side of the outer wall of the wire feeding frame, and multiple guide wheels are equidistantly installed on the top of the wire feeding frame.

[0006] As a further description of the above technical solution:

[0007] A bag-pulling machine is installed on the right side of the outer wall of the wire feeding frame, and multiple drive wheels are equidistantly installed on the front side of the outer wall of the bag-pulling machine.

[0008] As a further description of the above technical solution:

[0009] A forward wrapping machine is installed on the right side of the outer wall of the tractor, and a reverse wrapping machine is installed on the right side of the outer wall of the forward wrapping machine.

[0010] As a further description of the above technical solution:

[0011] Both the forward wrapping machine and the reverse wrapping machine have fixed frames fixedly connected to their inner walls, and a motor is fixedly connected to the inner side of each fixed frame.

[0012] As a further description of the above technical solution:

[0013] The output end of the motor is fixedly connected to a guide frame, which is rotatably connected to the upper part of the inner wall of the fixed frame.

[0014] As a further description of the above technical solution:

[0015] The outer right side of the reverse wrapping machine is provided with a take-up frame, and multiple take-up wheels are equidistantly installed on the front side of the outer wall of the take-up frame.

[0016] As a further description of the above technical solution:

[0017] A take-up machine is provided on the right side of the outer wall of the take-up frame. Multiple motors are fixedly connected at equal intervals to the inner bottom wall of the take-up machine. The output end of each motor is fixedly connected to a take-up frame.

[0018] As a further description of the above technical solution:

[0019] The bottom walls of the positive and negative tape wrapping machines are equipped with multiple casters at equal intervals, and leveling feet are installed at the four corners of the bottom walls of the positive and negative tape wrapping machines.

[0020] This utility model has the following beneficial effects:

[0021] In this invention, the pay-off frame provides installation support for all components. Multiple pay-off rollers support the rolled packaging tape and, in conjunction with the subsequent tape feeding mechanism, achieve stable and controllable tape output, ensuring the stability and integrity of the tape conveying process. When the tape feeding machine starts its feeding program, the drive wheel on the outer wall of the tractor begins to rotate. The drive wheel pulls the tape through friction. At this time, the pay-off rollers rotate synchronously and passively with the tape being pulled out, gradually releasing the rolled tape. The guide rollers on the pay-off frame guide the tape from the pay-off rollers to other equipment, preventing deviation. The tension rollers, through their own elastic pressure, eliminate tape slack and buffer tension fluctuations in real time, ensuring that the tape maintains a stable tension state throughout the conveying and bundling process, preventing jamming. Both the forward and reverse tape wrapping machines have guide frames on their inner sides. Once the motor starts... The guide frame rotates to wind the strip, enhancing the fit and sealing between the strip and the core wire. The take-up wheel provides stable power to the strip through active rotation. The take-up machine is the core component at the end of the processing chain. After the wrapping process is completed by the forward wrapping machine and the reverse wrapping machine, the finished strip is in a continuous output state. The take-up machine is equipped with multiple motors, which drive the take-up frame. The take-up frame orderly winds the finished strip onto the reel to form a take-up reel for subsequent storage, transportation, and further processing. By adopting multiple independent and coordinated traction mechanisms, the machine has high functional integration, improves traction stability, increases production efficiency and adaptability, and prevents single take-up machines from failing to meet high precision and high speed requirements due to insufficient functional integration, simple structural design, and low efficiency. Attached Figure Description

[0022] Figure 1 A perspective view of a wrapping machine with multiple active guide belts proposed in this utility model;

[0023] Figure 2 This is a front view of a wrapping machine with multiple active guide belts according to the present invention.

[0024] Figure 3 This is a side view of a wrapping machine with multiple active guide belts proposed in this utility model;

[0025] Figure 4 This is a partial structural diagram of a wrapping machine with multiple active guide belts proposed in this utility model;

[0026] Figure 5 This is a partial structural exploded view of a wrapping machine with multiple active guide belts proposed in this utility model.

[0027] Legend:

[0028] 1. Cable feeding frame; 2. Cable pulling machine; 3. Forward cable feeding machine; 4. Reverse cable feeding machine; 5. Take-up frame; 6. Take-up machine; 7. Tensioning wheel; 8. Guide wheel; 9. Cable feeding wheel; 10. Drive wheel; 11. Guide frame; 12. Fixing frame; 13. Take-up wheel; 14. Take-up frame; 15. Casters; 16. Leveling feet; 17. Motor 1; 18. Motor 2. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figure 1 , Figure 4 and Figure 5 This utility model provides an embodiment of a wrapping machine with multiple active guide belts, including a wire feeding frame 1. Multiple wire feeding wheels 9 are equidistantly rotatably connected to the lower middle part of the front side of the outer wall of the wire feeding frame 1. Multiple tensioning wheels 7 are equidistantly installed on the middle part of the front side of the outer wall of the wire feeding frame 1. Multiple guide wheels 8 are equidistantly installed on the top of the wire feeding frame 1. A bag-pulling machine 2 is arranged on the right side of the outer wall of the wire feeding frame 1. Multiple transmission wheels 10 are equidistantly installed on the front side of the outer wall of the bag-pulling machine 2. A forward wrapping machine 3 is arranged on the right side of the outer wall of the forward wrapping machine 3. A reverse wrapping machine 4 is arranged on the right side of the outer wall of the forward wrapping machine 3. A fixing frame 12 is fixedly connected to the inner wall of both the forward wrapping machine 3 and the reverse wrapping machine 4. The inner wall of the fixing frame 12... A motor 17 is fixedly connected to the side. The motor 17 is a Y2 series motor with higher efficiency (IE2 energy efficiency) and IP54 protection. The output end of the motor 17 is fixedly connected to a guide frame 11. The guide frame 11 is rotatably connected to the upper part of the inner wall of the fixed frame 12. A take-up frame 5 is set on the right side of the outer wall of the reverse wrapping machine 4. Multiple take-up wheels 13 are equidistantly installed on the front side of the outer wall of the take-up frame 5. A take-up machine 6 is set on the right side of the outer wall of the take-up frame 5. Multiple motors 18 are fixedly connected at equal intervals on the inner bottom wall of the take-up machine 6. The motors 18 are Y2 series motors with higher efficiency (IE2 energy efficiency) and IP54 protection. The output end of the motors 18 is fixedly connected to a take-up frame 14.

[0031] Specifically, in conjunction with the subsequent tape feeding mechanism, a stable and controllable tape output is achieved, ensuring the stability and integrity of the tape conveying. When the tape feeding program is started by the tape wrapping machine, the drive wheel 10 on the outer wall of the tractor 2 begins to rotate. The drive wheel 10 pulls the tape through friction. At this time, the pay-off wheel 9 rotates synchronously and passively with the tape being pulled out, gradually releasing the coiled tape. The guide wheel 8 on the pay-off frame 1 guides the tape from the pay-off wheel 9 to other equipment, preventing deviation. The tension wheel 7, through its own elastic pressure, eliminates tape slack and buffers tension fluctuations in real time, ensuring that the tape maintains a stable tension state during conveying and bundling, preventing jamming. Both the forward tape wrapping machine 3 and the reverse tape wrapping machine 4 have guide frames 11 on their inner sides. After the motor 17 starts, it drives the guide frame 11 to rotate, winding the tape with strong force. To ensure the fit and sealing between the strip and the core wire, the take-up wheel 13 provides stable power to the strip through active rotation. The take-up machine 6 is the core component located at the end of the processing chain. After the wrapping process is completed by the forward wrapping machine 3 and the reverse wrapping machine 4, the finished strip is in a continuous output state. The take-up machine 6 is equipped with multiple motors 18, which drive the take-up frame 14. The take-up frame 14 orderly winds the finished strip and neatly winds it onto the wheel to form a take-up reel for subsequent storage, transportation and further processing. By adopting multiple independent and coordinated traction mechanisms, the functional integration is high, the traction stability is improved, and the production efficiency and adaptability are increased. This prevents the single take-up machine from failing to meet the requirements of high precision and high speed due to insufficient functional integration, simple structural design and low efficiency.

[0032] Reference Figure 1 , Figure 2 and Figure 3 Multiple casters 15 are installed at equal intervals on the bottom walls of the positive wrapping machine 3 and the negative wrapping machine 4, and leveling feet 16 are installed at the four corners of the bottom walls of the positive wrapping machine 3 and the negative wrapping machine 4.

[0033] Specifically, casters 15 facilitate equipment movement, such as workshop layout adjustments, while leveling feet 16 are used for leveling the equipment after it is fixed, ensuring that the workpiece is coaxial with other equipment.

[0034] Working principle: The pay-off frame 1 provides installation support for all components. Multiple pay-off rollers 9 support the rolled packaging tape and, in conjunction with the subsequent tape feeding mechanism, achieve stable and controllable tape output, ensuring the stability and integrity of the tape conveying. When the tape feeding machine starts its feeding program, the drive wheel 10 on the outer wall of the trolley 2 begins to rotate. The drive wheel 10 pulls the tape through friction. At this time, the pay-off rollers 9 rotate synchronously and passively with the tape being pulled out, gradually releasing the rolled tape. The guide rollers 8 on the pay-off frame 1 guide the tape from the pay-off rollers 9 to other equipment, preventing deviation. The tension rollers 7, through their own elastic pressure, eliminate tape slack and buffer tension fluctuations in real time, ensuring that the tape maintains a stable tension state during conveying and bundling, preventing jamming. Both the forward and reverse tape wrapping machines 3 and 4 have guide frames 11 on their inner sides. Motor 17 starts... The guide frame 11 rotates to wind the strip to enhance the fit and sealing between the strip and the core wire. The take-up wheel 13 provides stable power to the strip by actively rotating. The take-up machine 6 is the core component located at the end of the processing chain. After the wrapping process is completed by the forward wrapping machine 3 and the reverse wrapping machine 4, the finished strip is in a continuous output state. The take-up machine 6 is equipped with multiple motors 18. The motors 18 drive the take-up frame 14. The take-up frame 14 winds the finished strip in an orderly manner and neatly winds it on the wheel to form a take-up reel for subsequent storage, transportation and further processing. By adopting multiple independent and coordinated traction mechanisms, the functional integration is high, the traction stability is improved, the production efficiency and adaptability are increased, and the single take-up machine is prevented from failing to meet the requirements of high precision and high speed due to insufficient functional integration, simple structural design and low efficiency.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tape-making machine with multiple active guide belt functions, comprising a wire feeding frame (1), characterized in that: Multiple wire feeding wheels (9) are equidistantly rotatably connected to the lower middle part of the front side of the outer wall of the wire feeding frame (1), multiple tensioning wheels (7) are equidistantly installed in the middle part of the front side of the outer wall of the wire feeding frame (1), and multiple guide wheels (8) are equidistantly installed on the top of the wire feeding frame (1).

2. A wrapping machine with multiple active guide belts according to claim 1, characterized in that: A bag-pulling machine (2) is provided on the right side of the outer wall of the wire feeding frame (1), and multiple transmission wheels (10) are equidistantly installed on the front side of the outer wall of the bag-pulling machine (2).

3. A wrapping machine with multiple active guide belts according to claim 2, characterized in that: A positive wrapping machine (3) is provided on the right side of the outer wall of the tractor (2), and a reverse wrapping machine (4) is provided on the right side of the outer wall of the positive wrapping machine (3).

4. A wrapping machine with multiple active guide belts according to claim 3, characterized in that: The inner walls of both the forward wrapping machine (3) and the reverse wrapping machine (4) are fixedly connected to a fixing frame (12), and a motor (17) is fixedly connected to the inner side of the fixing frame (12).

5. A wrapping machine with multiple active guide belts according to claim 4, characterized in that: The output end of the motor (17) is fixedly connected to a guide frame (11), which is rotatably connected to the upper part of the inner wall of the fixed frame (12).

6. A wrapping machine with multiple active guide belts according to claim 5, characterized in that: The outer right side of the reverse wrapping machine (4) is provided with a take-up frame (5), and multiple take-up wheels (13) are equidistantly installed on the front side of the outer wall of the take-up frame (5).

7. A wrapping machine with multiple active guide belts according to claim 6, characterized in that: A take-up machine (6) is provided on the right side of the outer wall of the take-up frame (5). Multiple motors (18) are fixedly connected at equal intervals on the inner bottom wall of the take-up machine (6). A take-up frame (14) is fixedly connected to the output end of the motors (18).

8. A tape-carrying machine with multiple active guide belts according to claim 3, characterized in that: Multiple casters (15) are equidistantly installed on the bottom walls of the positive wrapping machine (3) and the negative wrapping machine (4), and leveling feet (16) are installed at the four corners of the bottom walls of the positive wrapping machine (3) and the negative wrapping machine (4).

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