A high-temperature sterilization mechanism for a filling chamber and a filling machine comprising the mechanism

Abstract

This utility model discloses a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism, relating to the field of filling machine technology. It includes an adjusting bracket and a combined bracket. A driving component is vertically mounted on the bottom of the adjusting bracket, and a transmission roller is vertically connected to the bottom of the driving component. The combined bracket is connected to the bottom of the transmission roller. This high-temperature sterilization mechanism for a filling chamber and the filling machine containing it achieve efficient and stable sterilization operations through the cooperation of the adjusting bracket, driving component, transmission roller, combined bracket, and heating sterilization component. It allows for flexible adjustment according to the actual structural dimensions of the filling chamber and effectively reduces vibrations generated during the operation of the driving component, ensuring the stability of the mechanism's operation. Furthermore, the heating sterilization component is arranged in a circular array around the combined bracket, providing a wider sterilization range and enabling comprehensive high-temperature sterilization of the filling chamber, greatly improving the sterilization effect.

Description

Technical Field

[0001] This utility model relates to the field of filling machine technology, specifically to a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism. Background Technology

[0002] A filling machine is an automated packaging device used to quantitatively dispense liquids, pastes, powders, or granular materials into containers (such as bottles, cans, bags, etc.). It is widely used in the food, daily chemical, pharmaceutical, and chemical industries. Its core function is to control the flow of materials through mechanical, electronic, or hydraulic systems to ensure filling accuracy and efficiency, reduce waste, and maintain product consistency.

[0003] Conventional high-temperature sterilization mechanisms in filling chambers often suffer from problems during operation, such as limited sterilization range, difficulty in flexibly adjusting according to the actual structural dimensions of the filling chamber, and significant vibration affecting the stability of the mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a high-temperature sterilization mechanism for a filling chamber and a filling machine containing such mechanism, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism, comprising an adjusting bracket and a combined bracket. A driving component is vertically mounted on the bottom of the adjusting bracket, and a transmission roller is vertically connected to the bottom of the driving component. The combined bracket is connected to the bottom of the transmission roller, and a heating sterilization component is connected to the side of the combined bracket. The combined bracket includes a stabilizing seat, a damping telescopic rod, and a docking seat. The damping telescopic rod is horizontally connected to the side of the stabilizing seat, and a docking seat is installed at the end of the damping telescopic rod away from the stabilizing seat. Furthermore, the damping telescopic rod is distributed in a circular array structure with the stabilizing seat as the center, and three sets are arranged therein.

[0006] Furthermore, the adjusting bracket includes a support frame, support rails, a moving platform, limit bolts, and buffer blocks. Two sets of support rails are horizontally installed at the bottom of the support frame, and a moving platform is connected to and installed on the surface of the support rails. Limit bolts are vertically threaded at the four diagonal points of the top of the moving platform, and buffer blocks are installed at the bottom of the moving platform.

[0007] Furthermore, the support rail and the moving platform are connected to each other by a slotted embedded structure. The four opposite corners of the vertical sides of the left and right ends of the support frame are horizontally provided with holes for bolt installation. The length structure of the support frame and the support rail is designed to match the structural dimensions of the filling chamber.

[0008] Furthermore, the driving component includes a lower shock absorber, an upper shock absorber, a servo motor, and a drive shaft. The upper shock absorber is connected to the top of the lower shock absorber, and the servo motor is vertically mounted in the middle of the lower shock absorber. The drive shaft is connected to the bottom power output end of the servo motor.

[0009] Furthermore, the buffer block extends through the top middle of the upper shock absorber and connects to the top of the servo motor, and the bottom surface structure of the buffer block matches the upper surface structure of the servo motor. Moreover, the top of the upper shock absorber is connected and fixed to the middle of the buffer block.

[0010] Furthermore, the top center of the stabilizing seat and the bottom end of the transmission shaft are respectively connected to the bottom and top of the transmission roller using flange structures. The heating and sterilization components are distributed in a ring array structure with the combined support as the center and are arranged in three sets.

[0011] Furthermore, the heating sterilization component includes a waterproof controller, a connecting seat, and a sterilization coil. The waterproof controller has a connecting seat on the side near the combined support, and the upper and lower ends of the waterproof controller are connected to the sterilization coil. The connecting seat and the docking seat are all horizontally provided with holes for bolt installation at the four opposite corners.

[0012] A filling machine equipped with a high-temperature sterilization mechanism for the filling chamber as described above. This utility model provides a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism, which has the following beneficial effects: 1. This utility model, by connecting and installing a combined bracket at the bottom of the transmission roller, utilizes a combination structure of a damping telescopic rod horizontally installed on the side of the stabilizing seat and a docking seat. This effectively enhances the stability of the overall structure. When the transmission roller drives the combined bracket to rotate, the damping telescopic rod can buffer and reduce vibration, minimizing damage to the equipment caused by rotational vibration and extending its service life. Simultaneously, this structure ensures the stability of the heating sterilization components during rotation, facilitating uniform sterilization. Furthermore, the telescopic nature of the damping telescopic rod allows for flexible adjustment according to different filling chamber specifications. The processing range of the entire device is adjusted, and the flexibility of the device structure is ensured. In addition, the heating and sterilization components are distributed in a circular array structure with the combined support as the center, and three sets are set. This layout allows the materials in the filling chamber to be subjected to all-round and uniform high-temperature sterilization treatment. Under the control of the waterproof controller, the sterilization coil can generate a suitable high temperature to sterilize the materials, effectively killing bacteria and microorganisms in the materials, ensuring product quality and safety. Moreover, the hole structure for bolt installation on the connecting seat and docking seat facilitates the installation and disassembly of the heating and sterilization components and the combined support, making the equipment maintenance and repair convenient.

[0013] 2. This utility model, by incorporating an adjustable bracket, features a support guide rail connected to the moving platform via a slotted embedded structure. This allows the moving platform to move flexibly along the support guide rail, while the position of the moving platform can be precisely fixed using limit bolts. This design meets the needs of different filling chamber structures and dimensions, exhibiting strong adaptability and flexibility. Furthermore, the combination of the buffer block and the servo motor further reduces vibration and noise during equipment operation, improving stability and reliability. The lower and upper shock-absorbing frames in the drive component provide excellent shock absorption protection for the servo motor. The servo motor drives the transmission roller via a drive shaft, thereby driving the entire sterilization mechanism. This structure ensures stable power transmission, and the shock-absorbing frame design reduces the impact of motor vibration on other components, improving the overall stability of the equipment's operation. Additionally, the modular design of the adjustable bracket, drive component, transmission roller, combined bracket, and heating sterilization component makes the entire mechanism extremely convenient for installation, debugging, and maintenance. Each component can be replaced or upgraded independently without large-scale disassembly of the entire mechanism, significantly reducing maintenance and time costs. The modular design also facilitates standardized production, improving production efficiency and product quality consistency. Furthermore, the waterproof controller equipped with the high-temperature sterilization mechanism in the filling chamber boasts excellent waterproof performance. Even in humid environments or those containing small amounts of liquid, it ensures the stable and reliable operation of the sterilization coils, preventing equipment malfunctions or reduced sterilization effectiveness due to environmental factors, thus guaranteeing the continuity and stability of the production process. Through precise circuit design and the application of high-quality waterproof materials, the waterproof controller achieves accurate control of the sterilization coils, maintaining stable output power even under harsh operating conditions, ensuring the effective execution of the high-temperature sterilization process. Attached Figure Description

[0014] Figure 1 This is a side-view structural diagram of the body of a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism, according to the present invention. Figure 2 This is a schematic diagram of a high-temperature sterilization mechanism for a filling chamber and an adjustable support structure for a filling machine containing the mechanism, according to the present invention. Figure 3 This is a three-dimensional structural diagram of a high-temperature sterilization mechanism for a filling chamber and a driving component of a filling machine containing the mechanism, according to the present invention. Figure 4 This is a three-dimensional structural diagram of a high-temperature sterilization mechanism for a filling chamber and a combined support frame for a filling machine containing the mechanism, according to the present invention. Figure 5 This is a three-dimensional structural diagram of a high-temperature sterilization mechanism for a filling chamber and a heating and sterilization component of a filling machine containing the mechanism, according to the present invention.

[0015] In the diagram: 1. Adjustable bracket; 101. Support frame; 102. Support guide rail; 103. Moving stage; 104. Limit bolt; 105. Buffer block; 2. Drive component; 201. Lower shock absorber frame; 202. Upper shock absorber frame; 203. Servo motor; 204. Drive shaft; 3. Drive roller; 4. Combined bracket; 401. Stabilizing seat; 402. Damping telescopic rod; 403. Connecting seat; 5. Heating sterilization component; 501. Waterproof controller; 502. Connecting seat; 503. Sterilization coil. Detailed Implementation

[0016] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0017] like Figures 1 to 5 As shown, a high-temperature sterilization mechanism for a filling chamber and a filling machine containing the mechanism include an adjusting bracket 1 and a combined bracket 4. A driving component 2 is vertically mounted on the bottom of the adjusting bracket 1, and a transmission roller 3 is vertically connected to the bottom of the driving component 2. The combined bracket 4 is connected to the bottom of the transmission roller 3, and a heating sterilization component 5 is connected to the side of the combined bracket 4. The combined bracket 4 includes a stabilizing seat 401, a damping telescopic rod 402, and a docking seat 403. The damping telescopic rod 402 is horizontally connected to the side of the stabilizing seat 401, and the docking seat 403 is installed at the end of the damping telescopic rod 402 away from the stabilizing seat 401. The damping telescopic rod 402 is distributed in a circular array structure with the stabilizing seat 401 as the center, and three sets are arranged. The top middle of the stabilizing seat 401 and the bottom end of the transmission shaft 204 are connected to the bottom and top ends of the transmission roller 3 respectively by a flange structure. At the end, the heating sterilization components 5 are arranged in a ring array structure with the combined support 4 as the center and are arranged in three groups. The heating sterilization components 5 include a waterproof controller 501, a connecting seat 502 and a sterilization coil 503. The waterproof controller 501 is provided with a connecting seat 502 on the side near the combined support 4, and the upper and lower ends of the waterproof controller 501 are connected to the sterilization coil 503. The four opposite corners of the connecting seat 502 and the docking seat 403 are horizontally provided with holes for bolt installation. The adjusting bracket 1 is installed in a suitable position in the filling chamber, and the bolt installation holes on the side of the support frame 101 are used to fix it firmly with bolts. According to the actual structural dimensions of the filling chamber, the moving platform 103 on the support guide rail 102 is moved to the appropriate position and precisely fixed with the limit bolt 104 to ensure that the adjusting bracket 1 can adapt to filling chambers of different specifications.

[0018] like Figures 1 to 5As shown, the adjusting bracket 1 includes a support frame 101, support rails 102, a moving platform 103, limit bolts 104, and buffer blocks 105. Two sets of support rails 102 are horizontally mounted on the bottom of the support frame 101, and the moving platform 103 is connected to the surface of the support rails 102. Limit bolts 104 are vertically threaded at the four diagonal corners of the top of the moving platform 103, and buffer blocks 105 are installed at the bottom of the moving platform 103. The support rails 102 and the moving platform 103 are interconnected using a slotted embedded structure. The vertical... The four diagonal corners on the straight side are horizontally provided with holes for bolt installation. The length structure of the support frame 101 and the support guide rail 102 is designed to match the structural dimensions of the filling chamber. The driving component 2 includes a lower shock absorber 201, an upper shock absorber 202, a servo motor 203, and a drive shaft 204. The upper shock absorber 202 is connected to the top of the lower shock absorber 201, and the servo motor 203 is vertically installed in the middle of the lower shock absorber 201. The drive shaft 204 is connected to the bottom power output end of the servo motor 203. The buffer block 105 passes through the upper shock absorber 202. The top center of the shock absorber 202 is connected to the top of the servo motor 203, and the bottom surface structure of the buffer block 105 matches the upper surface structure of the servo motor 203. The top of the upper shock absorber 202 is fixedly connected to the middle of the buffer block 105. By installing the drive component 2 at the bottom center of the adjusting bracket 1, the combined structure of the lower shock absorber 201 and the upper shock absorber 202 provides stable support for the servo motor 203. After the servo motor 203 starts, it transmits power to the transmission roller 3 via the transmission shaft 204. The transmission roller 3 drives... Driven by component 2, it begins to rotate, which in turn drives the combined support 4 connected to its bottom end to rotate synchronously. The stabilizing seat 401 in the combined support 4 is tightly connected to the bottom end of the transmission shaft 204 through the flange structure, ensuring the stability and reliability of power transmission. During the rotation of the combined support 4, the damping telescopic rod 402, with its unique telescopic characteristics, effectively absorbs and mitigates the vibration and impact generated by the rotation, providing good buffer protection for the entire sterilization mechanism, reducing wear and damage to the equipment caused by vibration, and further extending the service life of the equipment.

[0019] By adjusting the cooperation between the support 1, drive component 2, transmission roller 3, combined support 4, and heating sterilization component 5, efficient and stable sterilization operations can be achieved. This allows for flexible adjustments based on the actual structural dimensions of the filling chamber and effectively reduces vibrations generated during the operation of the drive component 2, ensuring the smooth operation of the mechanism. Meanwhile, the heating sterilization component 5 is arranged in a circular array with the combined support 4 as the center. This design results in a wider sterilization range, enabling comprehensive high-temperature sterilization of the filling chamber, greatly improving the sterilization effect and ensuring product quality and safety.

[0020] In summary, as Figures 1 to 5 As shown, the high-temperature sterilization mechanism of the filling chamber and the filling machine containing the mechanism are used by first installing the adjusting bracket 1 in a suitable position in the filling chamber. The bolt mounting holes on the side of the support frame 101 are used to securely fix it to the filling chamber. Based on the actual structural dimensions of the filling chamber, the operator can easily move the movable stage 103 on the support guide rail 102 to the appropriate position. This process is made very smooth by the slotted embedded structure connecting the support guide rail 102 and the movable stage 103. After the movable stage 103 is moved into place, it is precisely fixed using the limiting bolt 104 to ensure that the adjusting bracket 1 can stably adapt to filling chambers of different sizes, providing a stable foundation for subsequent sterilization operations. Subsequently, the drive component 2 is installed at the bottom center of the adjustment bracket 1. The combined structure of the lower shock absorber 201 and the upper shock absorber 202 provides a stable and shock-absorbing support environment for the servo motor 203. When the servo motor 203 is started, the transmission shaft 204 connected to its bottom power output end begins to rotate, stably transmitting power to the transmission roller 3. The transmission roller 3 begins to rotate under the drive of the drive component 2, thereby driving the combined bracket 4 connected to its bottom end to rotate synchronously. The stabilizer 401 in the combined bracket 4 is tightly connected to the bottom end of the transmission shaft 204 through the flange structure. This connection method ensures the stability and reliability of power transmission, so that the combined bracket 4 can rotate stably with the rotation of the transmission roller 3. During the rotation of the combined support 4, the damping telescopic rod 402 installed horizontally on its side plays an important role. With its unique telescopic characteristics, the damping telescopic rod 402 effectively absorbs and mitigates the vibration and impact force generated by the rotation. When the combined support 4 rotates, the damping telescopic rod 402 will extend and retract accordingly according to the force generated by the rotation, providing good buffer protection for the entire sterilization mechanism. This buffering effect reduces the wear and damage to the equipment caused by vibration, further extends the service life of the equipment, and also ensures the stability of the mechanism operation. As the combined support 4 rotates, the heating and sterilization components 5 connected to its side also begin to work. The heating and sterilization components 5 are arranged in a circular array with the combined support 4 as the center. This design makes the sterilization range wider. The waterproof controller 501 is provided with a connecting seat 502 on the side close to the combined support 4. The connecting seat 502 is connected and fixed to the docking seat 403 on the combined support 4. The upper and lower ends of the waterproof controller 501 are connected to the sterilization coils 503. Under the control of the waterproof controller 501, the sterilization coils 503 can generate appropriate high temperatures. These high temperatures are evenly distributed in the filling chamber, and the materials in the filling chamber are subjected to all-round and efficient high-temperature sterilization. The high temperature generated by the sterilization coils 503 can effectively kill bacteria and microorganisms in the materials, greatly improving the sterilization effect and ensuring the quality and safety of the products.

[0021] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A high-temperature sterilization mechanism for a filling chamber, comprising an adjusting support (1) and a combined support (4), characterized in that: The bottom of the adjusting bracket (1) is vertically mounted with a driving component (2), and the bottom of the driving component (2) is vertically connected with a transmission roller (3). The combined bracket (4) is connected to the bottom of the transmission roller (3), and the side of the combined bracket (4) is connected with a heating sterilization component (5). The combined bracket (4) includes a stabilizing seat (401), a damping telescopic rod (402), and a docking seat (403). The side of the stabilizing seat (401) is horizontally connected with a damping telescopic rod (402), and the end of the damping telescopic rod (402) away from the stabilizing seat (401) is connected with a docking seat (403). The damping telescopic rod (402) is distributed in a ring array structure with the stabilizing seat (401) as the center and is arranged in three groups.

2. The high-temperature sterilization mechanism for a filling chamber according to claim 1, characterized in that, The adjustment bracket (1) includes a support frame (101), a support guide rail (102), a moving platform (103), a limit bolt (104), and a buffer block (105). Two sets of support guide rails (102) are horizontally installed at the bottom of the support frame (101), and the moving platform (103) is connected to the surface of the support guide rail (102). The limit bolts (104) are vertically threaded at the four diagonal corners of the top of the moving platform (103), and the buffer block (105) is installed at the bottom of the moving platform (103).

3. The high-temperature sterilization mechanism for a filling chamber according to claim 2, characterized in that, The support rail (102) and the moving platform (103) are connected to each other by a slotted embedded structure. The four diagonal corners of the vertical side of the left and right ends of the support frame (101) are horizontally provided with holes for bolt installation. The length structure of the support frame (101) and the support rail (102) is designed to match the structural dimensions of the filling room.

4. The high-temperature sterilization mechanism for a filling chamber according to claim 2, characterized in that, The drive component (2) includes a lower shock absorber (201), an upper shock absorber (202), a servo motor (203), and a drive shaft (204). The upper shock absorber (202) is connected to the top of the lower shock absorber (201), and the servo motor (203) is vertically installed in the middle of the lower shock absorber (201). The drive shaft (204) is connected to the bottom power output end of the servo motor (203).

5. The high-temperature sterilization mechanism for a filling chamber according to claim 4, characterized in that, The buffer block (105) passes through the top middle of the upper shock absorber (202) and is connected to the top of the servo motor (203). The bottom surface structure of the buffer block (105) matches the upper surface structure of the servo motor (203). The top of the upper shock absorber (202) is connected and fixed to the middle of the buffer block (105).

6. The high-temperature sterilization mechanism for a filling chamber according to claim 4, characterized in that, The top middle of the stabilizer (401) and the bottom of the drive shaft (204) are respectively connected to the bottom and top of the drive roller (3) by flange structure. The heating sterilization component (5) is distributed in a ring array structure with the combined support (4) as the center and is provided in three sets.

7. The high-temperature sterilization mechanism for a filling chamber according to claim 1, characterized in that, The heating sterilization component (5) includes a waterproof controller (501), a connecting seat (502), and a sterilization coil (503). The waterproof controller (501) is provided with a connecting seat (502) on the side near the combined bracket (4), and the upper and lower ends of the waterproof controller (501) are connected to the sterilization coil (503). The connecting seat (502) and the docking seat (403) are all horizontally provided with holes for bolt installation at the four opposite corners.

8. A filling machine, characterized in that... The filling machine is equipped with a high-temperature sterilization mechanism for the filling chamber as described in any one of claims 1-7.

Images