A clog-proof silo for masterbatch production

Abstract

This utility model discloses an anti-clogging hopper for color masterbatch production, including a hopper body and a vibrating mechanism. The vibrating mechanism includes a guide cylinder, a fan-shaped connecting plate, a guide seat, an L-shaped support plate, a vibrating motor, and a fixed rope block. A support ring is welded inside the top opening of the hopper body away from its bottom discharge pipe, and a hopper cover is bolted above the support ring. The hopper cover with a feed hopper is installed by setting the support ring at the hopper body, and the vibrating mechanism is set at the hopper cover. The vibrating mechanism uses the guide cylinder at the hopper cover, the expanded hopper block, and the fan-shaped connecting plate with side extension columns to increase the contact area with the color masterbatch. The guide seat in the guide cylinder guides the L-shaped support plate with the T-shaped guide block to rise and fall through the T-shaped guide groove. With the help of the fixed rope block and rope, the L-shaped support plate after the vibrating motor is installed can be guided to rise and fall in the guide cylinder, thereby changing the position of the vibration source inside the hopper body and effectively realizing the anti-clogging discharge of color masterbatch.

Description

Technical Field

[0001] This utility model relates to the field of masterbatch production silo technology, and in particular to an anti-clogging silo for masterbatch production. Background Technology

[0002] Color masterbatch is a new type of special colorant for polymer materials. It is composed of three basic elements: pigment or dye, carrier and additive. The color masterbatch production silo is a key piece of equipment in the processing industry of polymer materials such as plastics and rubber, used for storing, mixing and transporting color masterbatch. Its role runs through the entire process of color masterbatch production, formulation and coloring of products. The production and processing process of color masterbatch mainly includes weighing, stirring, extrusion, strip drawing, pelletizing, storage and material collection. During the processing, color masterbatch needs to be added to the silo.

[0003] Currently, when masterbatch is stored and discharged in a silo, a vibrating motor or silo wall vibrator is usually installed on the outer wall of the silo. The vibration causes the material to vibrate slightly inside the silo, which breaks the bridging structure of the material and prevents the material from accumulating and clogging. However, the vibration of the material inside the silo is relatively low on the outside of the silo wall, resulting in low vibration resistance of the masterbatch inside the silo. This is not conducive to the efficient and smooth discharge of the masterbatch in the silo. Therefore, we propose an anti-clogging silo for masterbatch production. Utility Model Content

[0004] The main objective of this invention is to provide an anti-clogging hopper for color masterbatch production. After installing a hopper cover with a support ring at the hopper body, a hopper is installed at the cover for side entry of color masterbatch. A vibrating mechanism is installed at the cover, using a guide cylinder at the cover, an expanded hopper block, and a fan-shaped connecting plate with side extension columns to increase the contact area with the color masterbatch. This allows for better, closer transmission of vibration to the color masterbatch within the hopper body, facilitating efficient vibration discharge of the color masterbatch. Furthermore, the guide seat within the guide cylinder guides the L-shaped support plate with the T-shaped guide block via a T-shaped guide groove. Combined with a fixed rope block and rope, the L-shaped support plate with the installed vibration motor can be guided and raised / lowered within the guide cylinder, changing the height of the vibration motor within the guide cylinder. This alters the position of the vibration source within the hopper body, effectively preventing clogging during discharge. By changing the position of the vibration source, the color masterbatch within the hopper body is ensured to fall smoothly due to vibration, achieving anti-clogging discharge of the color masterbatch within the hopper and effectively solving the problems in the prior art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A clog-resistant hopper for masterbatch production includes a hopper body and a vibrating mechanism. The vibrating mechanism includes a guide cylinder, a fan-shaped connecting plate, a guide seat, an L-shaped support plate, a vibrating motor, and a fixed rope block. A support ring is welded to the top opening of the hopper body away from its bottom pipe, and a hopper cover is bolted to the top of the support ring. A guide cylinder extending into the hopper body is welded to the center of the hopper cover, and the bottom plate of the guide cylinder is welded to the inner surface of the hopper body via the fan-shaped connecting plate. An enlarged bucket block is welded to the outside of the guide cylinder between the bin covers, and a guide seat is welded and fixed to the inner wall of the guide cylinder. A T-shaped guide block is slidably installed on the inner seat surface of the guide seat, and the T-shaped guide block is welded to the side of the L-shaped support plate. A vibration motor is locked to the vertical plate surface of the L-shaped support plate by bolts, and a fixed groove for clamping the fixed rope block is opened at the top plate of the L-shaped support plate. A rope hole is opened through the L-shaped support plate surface on one side of the fixed groove, and a feed hopper is welded to the bin cover surface on one side of the guide cylinder.

[0007] Furthermore, the side of the fixed rope block has a protruding ear plate with a surface opening, and the plate hole of the ear plate is perpendicularly connected to the rope hole on the surface of the L-shaped support plate.

[0008] By adopting the above technical solution, after the vertical block of the fixed rope block is clamped in the fixed groove, it can accommodate the rope passing through the rope hole of the L-shaped support plate and passing down through the plate hole of the ear plate for binding. Then, the fixed rope block can be suspended with the L-shaped support plate and guided to rise and fall in the guide seat using the rope.

[0009] Furthermore, the L-shaped support plate has a support block fastened to its surface by bolts, and the support block rests against the base of the vibrating motor.

[0010] By adopting the above technical solution, the L-shaped support plate is equipped with a support block by bolts, which can support the seat of the vibration motor.

[0011] Furthermore, the arc panel of the L-shaped support plate is welded with three sets of T-shaped guide blocks, and a T-shaped guide groove is vertically opened in the guide seat on one side of the L-shaped support plate, and a T-shaped guide block is installed in the T-shaped guide groove.

[0012] By adopting the above technical solution, the L-shaped support plate can be guided and slid at the T-shaped guide groove of the guide seat by three sets of T-shaped guide blocks, which facilitates the L-shaped support plate to be guided and raised and lowered within the guide seat.

[0013] Furthermore, three sets of fan connecting plates are welded between the bottom of the guide cylinder and the hopper body, and side extension columns are arranged and welded on the side of the fan connecting plate.

[0014] By adopting the above technical solution, the guide cylinder is welded to the silo body with three sets of fan-shaped connecting plates, which facilitates the transmission of vibration. At the same time, the side extension columns at the fan-shaped connecting plates can effectively transmit the vibration to the masterbatch inside the silo body.

[0015] Furthermore, two sets of the expanded bucket blocks are arranged and welded outside the vertical cylinder of the guide tube;

[0016] By adopting the above technical solution, the vertical cylinder of the guide tube can transmit vibration to the masterbatch by using more enlarged buckets.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model provides a support ring for installing the hopper cover on the hopper body. The hopper cover is equipped with a feed hopper for side entry of color masterbatch, and a vibrating mechanism is installed on the hopper cover. The vibrating mechanism uses a guide cylinder on the hopper cover, an expanded hopper block, and a fan-shaped connecting plate with side extension columns to increase the contact area with the color masterbatch. This allows the vibration to be transmitted to the color masterbatch in the hopper body more effectively and nearby, assisting in the efficient vibration discharge of the color masterbatch in the hopper body.

[0019] Furthermore, the guide seat inside the guide cylinder guides the L-shaped support plate with T-shaped guide blocks to rise and fall through the T-shaped guide groove. With the help of the fixed rope block and rope, the L-shaped support plate after the vibration motor is installed can be guided to rise and fall inside the guide cylinder, changing the height of the vibration motor inside the guide cylinder, thereby changing the position of the vibration source inside the silo body, effectively preventing material blockage. By changing the position of the vibration source, it is ensured that the masterbatch inside the silo body can fall smoothly under the influence of vibration, realizing the anti-blockage discharge of masterbatch in the silo. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an anti-clogging silo for masterbatch production according to this utility model.

[0021] Figure 2 This is a schematic diagram showing the disassembled body and vibrating mechanism of an anti-clogging hopper for masterbatch production according to this utility model.

[0022] Figure 3 This is an exploded view of the vibrating material mechanism of an anti-clogging hopper for color masterbatch production according to this utility model.

[0023] Figure 4 This is a schematic diagram of the fixed rope block structure of an anti-clogging silo for masterbatch production according to this utility model.

[0024] In the diagram: 1. Hopper body; 2. Support ring; 3. Hopper cover; 4. Vibrating mechanism; 5. Guide cylinder; 6. Expanded hopper block; 7. Fan connecting plate; 8. Side extension column; 9. Guide seat; 10. L-shaped support plate; 11. T-shaped guide block; 12. T-shaped guide groove; 13. Vibrating motor; 14. Support block; 15. Fixed groove; 16. Fixed rope block; 17. Feed hopper. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] like Figure 1-4 As shown, an anti-clogging hopper for masterbatch production includes a hopper body 1 and a vibrating mechanism 4. The vibrating mechanism 4 includes a guide cylinder 5, a fan-shaped connecting plate 7, a guide seat 9, an L-shaped support plate 10, a vibrating motor 13, and a fixed rope block 16. A support ring 2 is welded inside the top opening of the hopper body 1 away from its bottom pipe, and a hopper cover 3 is bolted above the support ring 2. A guide cylinder 5 extending into the hopper body 1 is welded to the center of the cover body of the hopper cover 3, and the bottom plate of the guide cylinder 5 is welded to the inner surface of the hopper body 1 through the fan-shaped connecting plate 7. The fan-shaped connecting plate 7 and the hopper cover are connected... An enlarged bucket block 6 is welded to the outside of the guide cylinder 5 between the 3, and a guide seat 9 is welded and fixed to the inner wall of the guide cylinder 5. A T-shaped guide block 11 is slidably installed on the inner seat surface of the guide seat 9, and the T-shaped guide block 11 is welded to the side of the L-shaped support plate 10. A vibration motor 13 is bolted to the vertical plate surface of the L-shaped support plate 10, and a fixed groove 15 for clamping the fixed rope block 16 is opened at the top plate of the L-shaped support plate 10. A rope hole is opened through the surface of the L-shaped support plate 10 on one side of the fixed groove 15. A feed hopper 17 is welded to the surface of the hopper cover 3 on one side of the guide cylinder 5.

[0027] The fixed rope block 16 has a protruding ear plate with a surface opening on its side, and the plate opening of the ear plate is perpendicularly connected to the rope opening on the surface of the L-shaped support plate 10.

[0028] By adopting the above technical solution, after the vertical block of the fixed rope block 16 is installed at the fixed groove 15, it can accommodate the rope passing through the rope hole of the L-shaped support plate 10 and passing down through the plate hole of the ear plate for binding. Then, the fixed rope block 16 can be suspended with the L-shaped support plate 10 and guided to rise and fall in the guide seat 9.

[0029] The L-shaped support plate 10 has a support block 14 fastened to its surface by bolts, and the support block 14 rests on the bottom of the vibrating motor 13.

[0030] By adopting the above technical solution, the L-shaped support plate 10 is mounted with bolts to support the bracket 14, which can support the seat of the vibration motor 13.

[0031] Among them, the arc panel of the L-shaped support plate 10 is welded with three sets of blocks of T-shaped guide blocks 11, and a T-shaped guide groove 12 is vertically opened in the guide seat 9 on one side of the L-shaped support plate 10, and the T-shaped guide block 11 is installed in the T-shaped guide groove 12.

[0032] By adopting the above technical solution, the L-shaped support plate 10 can be guided and slid at the T-shaped guide groove 12 of the guide seat 9 with three sets of T-shaped guide blocks 11, which facilitates the L-shaped support plate 10 to be guided and raised and lowered within the guide seat 9.

[0033] Among them, the fan connecting plate 7 is welded in three sets between the bottom of the guide cylinder 5 and the hopper body 1, and the side extension column 8 is arranged and welded on the side of the fan connecting plate 7.

[0034] By adopting the above technical solution, the guide cylinder 5 is welded to the hopper body 1 by means of three sets of fan connecting plates 7, which facilitates the transmission of vibration. At the same time, the side extension column 8 at the fan connecting plate 7 can better transmit the vibration to the color masterbatch in the hopper body 1.

[0035] Among them, two sets of the expanded bucket blocks 6 are arranged and welded on the outside of the vertical cylinder of the guide cylinder 5;

[0036] By adopting the above technical solution, the vertical cylinder of the guide cylinder 5 can transmit vibration to the masterbatch through a large number of expanded buckets 6.

[0037] It should be noted that this utility model is an anti-clogging hopper for color masterbatch production. After the hopper body 1 is equipped with a support ring 2 and a hopper cover 3, a feed hopper 17 is set at the hopper cover 3 for side entry of color masterbatch. At the same time, a guide cylinder 5 is welded to the hopper body 1 in conjunction with a fan connecting plate 7 at the hopper cover 3. The guide cylinder 5 is externally enlarged with a hopper block 6 to increase its contact area with the color masterbatch, thereby better transmitting vibration. A guide seat 9 is set inside the guide cylinder 5. The guide seat 9 uses a T-shaped guide groove 12 to guide the L-shaped support plate 10 with a T-shaped guide block 11 to rise and fall. After the vertical block of the rope fixing block 16 is locked at the fixing groove 15, it can accommodate the rope passing through the rope hole of the L-shaped support plate 10 and passing downward through the ear. The plate holes are tied together, and then the fixed rope block 16 is suspended by ropes to guide the L-shaped support plate 10 to rise and fall in the guide seat 9. After the vibration motor 13 is installed, the L-shaped support plate 10 can be lowered to the bottom cavity of the guide cylinder 5 to transmit vibration. The vibration motor 13 at the guide cylinder 5 can be adjusted by changing the length of the rope, which is convenient to change the position of the vibration source inside the hopper body 1. The rope can be reserved for a longer length and tied to the support leg of the hopper body 1. After the hopper body 1 has a structure that can change the position of the vibration source, the masterbatch in the hopper body 1 can be smoothly affected by the vibration and fall down, realizing the anti-blocking discharge of masterbatch in the hopper body 1.

[0038] It should be noted that this utility model is an anti-clogging hopper for color masterbatch production. All components in this utility model are known to those skilled in the art, and their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A color master batch production anti-blocking silo, comprising a silo body (1), characterized in that: It also includes a vibrating mechanism (4), which includes a guide cylinder (5), a fan connecting plate (7), a guide seat (9), an L-shaped support plate (10), a vibrating motor (13), and a fixed rope block (16). A support ring (2) is welded inside the top opening of the hopper body (1) away from its bottom pipe, and a hopper cover (3) is bolted above the support ring (2). A guide cylinder (5) extending into the hopper body (1) is welded in the center of the cover of the hopper cover (3), and the bottom cylinder plate of the guide cylinder (5) is welded to the inner hopper surface of the hopper body (1) through the fan connecting plate (7). The guide cylinder (5) between the fan connecting plate (7) and the hopper cover (3) is... The expansion bucket block (6) is welded on, and the guide seat (9) is welded and fixed on the inner wall of the guide cylinder (5). The inner seat surface of the guide seat (9) is slidably installed with a T-shaped guide block (11), and the T-shaped guide block (11) is welded to the side of the L-shaped support plate (10). The vertical plate surface of the L-shaped support plate (10) is locked with a vibration motor (13) by bolts. The top plate of the L-shaped support plate (10) is provided with a fixed groove (15) for clamping the fixed rope block (16). The surface of the L-shaped support plate (10) on one side of the fixed groove (15) is provided with a rope hole. The surface of the hopper cover (3) on one side of the guide cylinder (5) is welded with a feed hopper (17).

2. The anti-blocking silo for color master batch production according to claim 1, characterized in that: The fixed rope block (16) has a protruding ear plate with a surface opening on its side, and the plate hole of the ear plate is perpendicularly connected to the rope hole on the surface of the L-shaped support plate (10).

3. The anti-blocking silo for color master batch production according to claim 2, characterized in that: The L-shaped support plate (10) has a support block (14) fastened to its surface by bolts, and the support block (14) rests on the bottom of the seat of the vibration motor (13).

4. The anti-blocking silo for color master batch production according to claim 3, characterized in that: The L-shaped support plate (10) has three sets of T-shaped guide blocks (11) welded to its arc panel body. A T-shaped guide groove (12) is vertically opened in the guide seat (9) on one side of the L-shaped support plate (10), and the T-shaped guide block (11) is installed in the T-shaped guide groove (12).

5. The anti-clogging bin for color master batch production according to claim 1, characterized in that: The fan connecting plate (7) has three sets of welded between the bottom of the guide cylinder (5) and the hopper body (1), and the side extension columns (8) are welded to the side of the fan connecting plate (7).

6. The anti-clogging bin for color master batch production according to claim 1, characterized in that: The expanded bucket block (6) is arranged and welded in two sets outside the vertical cylinder of the guide cylinder (5).

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