Dual encoder roller feed mechanism
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]1.传统的送料机构在使用时,记米轮在材料行走时,难以感知材料行走距离,使得其容易出现打滑或者其他异常情况,导致送料不准确,使得送料效果下降,其防止打滑效果较差;
[0018]1.该一种双编码器滚轮送料机构,通过在内支架侧面安装第二后固定板,第二后固定板顶部安装有动力安装板,动力安装板上增设有减速器,外支架内部镶嵌驱动辊,驱动辊下方安装锥齿轮,且在驱动辊上方增设有滚轮上安装板,驱动辊下方安装滚轮下安装板,滚轮下安装板下方设置有第一固定板,在滚轮下安装板下方设置有第二固定板,第一固定板侧面安装有轴承座,轴承座表面安装有锥齿轮,当需要使用该送料机构时,启动驱动辊,驱动辊带动送料机构开始送料,只需要将减速器带动动力安装板,防止其电机速度过快损伤该送料机机构,有效防止送料机构产生打滑现象。
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Figure CN224618630U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of encoder feeding technology, and in particular relates to a dual encoder roller feeding mechanism. Background Technology
[0002] A dual encoder is a neural network model consisting of two encoders with identical structures. One encoder encodes the input text, and the other encoder encodes the text to be matched. The two encoders then calculate the similarity of the resulting vectors to determine the degree of similarity between the two texts. When using a dual encoder, it is necessary to feed the two encoders together.
[0003] The feeding mechanisms currently available on the market have the following problems when used:
[0004] 1. In traditional feeding mechanisms, the meter wheel has difficulty sensing the distance the material travels, which makes it prone to slippage or other abnormalities, resulting in inaccurate feeding and reduced feeding efficiency. Its anti-slipping effect is also poor.
[0005] 2. In traditional feeding mechanisms, when the encoder is performing encoding operations between the drive rollers, the encoder is easily driven by the drive rollers, making it prone to damage and resulting in poor protection. Utility Model Content
[0006] The purpose of this invention is to provide a dual encoder roller feeding mechanism to solve the technical problems mentioned in the background art.
[0007] To achieve the above objectives, the specific technical solution of this utility model is as follows: it includes an outer bracket, guide columns, guide rails, connecting cylinders and a base plate. An inner bracket is installed on one side of the outer bracket, and a drive roller is provided on one side of the inner bracket. A drive motor is located above the drive roller, and an encoder fixing bracket is provided on one side of the drive roller. A first encoder and a second encoder are provided on the encoder fixing bracket, and a top pressing mechanism is installed above one side of the outer bracket.
[0008] Preferably, the inner support includes a first rear mounting plate, a power mounting plate is provided on one side of the rear mounting plate, a reducer is mounted on the power mounting plate, the drive motor, the power mounting plate, the output shaft of the reducer is connected to the drive roller through a coupling, a bevel gear is installed on the lower shaft end of the drive roller, the drive roller is mounted inside the upper mounting plate and the lower mounting plate through bearings, the upper mounting plate and the lower mounting plate are fixed to the surface of the first rear mounting plate, and a mounting plate is provided on the side of the lower mounting plate.
[0009] Preferably, a second rear mounting plate is provided on the side of the first rear mounting plate, a guide structure is provided on the side of the first rear mounting plate, the guide post is installed inside the first rear mounting plate, the height screw is installed inside the guide sleeve, and elastic elements and height screws are provided on the sides of the first and second rear mounting plates.
[0010] Preferably, the outer support includes a right upright plate, a rear plate, a bottom plate, a top plate, a left upright plate, an auxiliary plate, and a cylinder mounting plate. The guide rail mounting plates are interconnected to form an outer support assembly. The guide rail mounting plate has a guide rail on its side and a slider on its side. A cylinder connecting plate C is mounted above the slider, and a cylinder connecting block B is mounted above the slider. The cylinder connecting block is connected to a cylinder connector via a pin. A cylinder connecting plate A is mounted above the cylinder mounting plate. A cylinder connector is mounted on the cylinder piston rod. A pressure roller mounting plate is mounted on the side of the cylinder connecting plate, and a pressure roller is mounted below the pressure roller mounting plate.
[0011] Preferably, a dual encoder structure is provided between the two drive rollers, and a dual encoder structure is provided on the surface of the base plate.
[0012] Preferably, the dual encoder structure includes an encoder mounting base body, the surface of which is provided with a mounting hole, a first slider is provided inside the mounting hole, the encoder mounting base body is mounted on the surface of a support vertical block, a spring is provided between the first slider and the support vertical block, a support horizontal block is welded to the side of the support vertical block, and the other end of the first slider is pinned to the encoder mounting base body by a pin.
[0013] Preferably, the outer side of the first slider is provided with an intermediate support, the intermediate support is connected to the encoder fixing block, the encoder fixing block is fixedly connected to the encoder, and a metering wheel is installed on the encoder shaft.
[0014] Preferably, an encoder protective cover is sleeved on the outside of the encoder mounting body, and an elastic traction member is provided between the encoder protective cover and the intermediate support.
[0015] Preferably, another encoder structure is installed inside the encoder mounting body, including a spring, a slider, a limit pin, an intermediate bracket, an encoder fixing block, an encoder, a meter wheel, and an elastic traction component.
[0016] Preferably, the upper mounting plate and the lower mounting plate are provided with another set of drive roller mechanism, including drive roller and bearing. A first gear is provided above the end shaft of the drive roller, a transmission gear is provided in the middle of the first gear, and a bearing is provided inside the transmission gear. The bearing is fixed to the upper mounting plate by clamping screws.
[0017] The dual encoder roller feeding mechanism of this utility model has the following advantages:
[0018] 1. This dual-encoder roller feeding mechanism comprises a second rear fixed plate mounted on the side of an inner bracket, a power mounting plate mounted on top of the second rear fixed plate, a reducer mounted on the power mounting plate, a drive roller embedded inside the outer bracket, a bevel gear mounted below the drive roller, an upper roller mounting plate mounted above the drive roller, a lower roller mounting plate mounted below the drive roller, a first fixed plate mounted below the lower roller mounting plate, and a second fixed plate mounted below the lower roller mounting plate. A bearing seat is mounted on the side of the first fixed plate, and a bevel gear is mounted on the surface of the bearing seat. When the feeding mechanism is needed, the drive roller is started, and the drive roller drives the feeding mechanism to start feeding. Only the reducer needs to drive the power mounting plate to prevent the motor speed from being too fast and damaging the feeding mechanism, effectively preventing slippage of the feeding mechanism.
[0019] 2. This dual-encoder roller feeding mechanism, by installing an encoder mounting base body on the side of the drive roller, and adding an encoder protective cover to the outside of the encoder mounting base body, and installing an elastic traction member on the side of the encoder protective cover, when using the feeding mechanism, first install the encoder protective cover on the outside of the encoder, start the drive roller, and the drive roller starts to run. When the drive roller starts to move to feed, the encoder protective cover protects the entire encoder, preventing the drive roller from damaging the encoder, thus making its protective effect better. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the first slider structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the third cylinder connecting plate structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the coupling structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the elastic element structure of this utility model.
[0026] Explanation of markings in the diagram: 1. Outer support; 2. Inner support; 3. Encoder mounting bracket; 4. Pressing mechanism; 5. Drive roller; 31. Encoder protective cover; 32. Encoder mounting base body; 331. Vertical support block; 332. Horizontal support block; 33. Intermediate support; 34. Encoder mounting block; 35. Upper encoder; 37. Meter wheel; 38. Elastic traction component; 39. First slider; 391. Spring; 392. Limit pin; 12. Connecting cylinder; 13. Cylinder connecting plate A; 14. Cylinder connector; 15. Cylinder connecting block B; 16. Pressure roller mounting plate; 171. Pressure roller; 172. Fixing screw; 181. Mounting guide rail; 182. Second slider; 19. Cylinder Connecting plate C; 111, Right upright plate; 112, Rear plate; 113, Base plate; 114, Top plate; 115, Auxiliary plate; 116, Left upright plate; 117, Guide rail mounting plate; 118, Cylinder mounting plate; 21, Drive motor; 22, Reducer; 23, Power mounting plate; 24, Coupling; 251, Upper roller mounting plate; 253, Lower roller mounting plate; 254, First gear; 255, Second gear; 26, Bevel gear; 263, First mounting plate; 264, Bearing seat; 265, Second mounting plate; 271, First rear mounting plate; 272, Second rear mounting plate; 273, Guide post; 274, Guide sleeve; 275, Connecting screw; 277, Equal height screw. Detailed Implementation
[0027] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0028] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0031] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0032] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a dual encoder roller feeding mechanism of this utility model.
[0033] like Figure 1-5 As shown, this utility model discloses a dual encoder roller feeding mechanism, including an outer bracket 1, guide pillars 273, guide rails 181, connecting cylinders 12, and a base plate 113. An inner bracket 2 is installed on one side of the outer bracket 1, and a drive roller 5 is arranged on one side of the inner bracket 2. A drive motor 21 is located above the drive roller 5. An encoder fixing bracket 3 is arranged on one side of the drive roller 5, and a first encoder and a second encoder are mounted on the encoder fixing bracket 3. A pressing mechanism 4 is installed on the upper side of one side of the outer bracket 1. A second rear fixing plate is installed on the side of the inner bracket, and a power mounting plate is installed on the top of the second rear fixing plate. A reduction gear is added to the power mounting plate. The speed reducer has a drive roller embedded inside the outer bracket. A bevel gear is installed below the drive roller, and an upper roller mounting plate is added above the drive roller. A lower roller mounting plate is installed below the drive roller, and a first fixing plate is set below the lower roller mounting plate. A second fixing plate is set below the lower roller mounting plate. A bearing seat is installed on the side of the first fixing plate, and a bevel gear is installed on the surface of the bearing seat. When the feeding mechanism needs to be used, the drive roller is started, and the drive roller drives the feeding mechanism to start feeding. Only the speed reducer needs to be driven to drive the power mounting plate to prevent the motor speed from being too fast and damaging the feeding mechanism, effectively preventing the feeding mechanism from slipping.
[0034] The inner support 2 includes a first rear mounting plate 71. A power mounting plate is provided on one side of the rear mounting plate 71. A reducer 22 and a drive motor 21 are mounted on the power mounting plate. The output shaft of the reducer 22 is connected to the drive roller 5252 through a coupling 24. A bevel gear 26 is installed on the lower shaft end of the drive roller 5. The drive roller 5 is mounted inside the upper and lower mounting plates through bearings. The upper and lower mounting plates are fixed to the surface of the first rear mounting plate 71. A first mounting plate 263 and a second mounting plate 265 are provided on the side of the lower mounting plate. A vertical cylinder 29 is added to the top of the pressing mechanism 4, and a transverse guide rail 33 is added to the side of the guide rail mounting plate 1. The cylinder mounting plate 0 is extended on the surface of the auxiliary plate 31, and a constant pressure mechanism is added to the side of the guide rail mounting plate 1, which can facilitate the operation of the entire feeding mechanism.
[0035] The first rear mounting plate 71 has a second rear mounting plate 72 on its side. The first rear mounting plate 71 has a guide structure on its side. The guide post 273 is installed inside the first rear mounting plate 71. The height screw is installed inside the guide sleeve 274. The first rear mounting plate 71 and the second rear mounting plate 72 have elastic elements and height screws 277 on their sides. An inner bracket 2 is installed on the side of the outer bracket 1. A drive roller 5 is added to the side of the inner bracket 2. The motor drives the drive roller 5 to move.
[0036] The outer support 1 includes a right upright plate 111, a rear plate 112, a bottom plate 113, a top plate 114, a left upright plate 116, an auxiliary plate 115, a cylinder mounting plate 118, and a guide rail mounting plate 117, which are interconnected to form the outer support 1 assembly. The guide rail mounting plate 117 has a guide rail 181 on its side, and a slider 182 on the side of the guide rail 181. A cylinder connecting plate C19 is mounted above the slider 182, and a cylinder connecting block B15 is mounted above the slider 182. The connecting block is connected to the cylinder connector 14 via a pin. The cylinder mounting plate 118 has a cylinder connecting block on its top. The cylinder connecting plate A13 has a cylinder connector 14 on the cylinder piston rod. The cylinder connecting plate has a pressure roller mounting plate 16 on its side and a pressure roller 171 below the pressure roller mounting plate 16. A first rear fixing plate 45 is added to the side of the second rear fixing plate 46. A guide post 41 is installed on the surface of the second rear fixing plate 46. A guide sleeve 22 is installed on the outside of the guide post 41. An elastic element 38 is added to the side of the second rear fixing plate 46. When the feeding mechanism is used, the second rear fixing plate 46 moves under the drive of the elastic element 38, causing the guide post 41 to move back and forth.
[0037] A dual encoder structure is provided between the two drive rollers 5 and on the surface of the base plate 113. By adding an encoder fixing bracket 3 to the surface of the base plate 18, the encoder is fixed more stably.
[0038] The dual encoder structure includes an encoder mounting base body 32. The surface of the encoder mounting base body 32 is provided with mounting holes, and a first slider 39 is provided inside the mounting holes. The encoder mounting base body 32 is mounted on the surface of the support vertical block 331. A spring 391 is provided between the first slider 39 and the support vertical block 331. A support horizontal block 332 is welded to the side of the support vertical block 331. The other end of the first slider 39 is pinned to the encoder mounting base body 32. A first slider 13 is added inside the outer support 1, and an intermediate support 11 is added outside the first slider 13. A spring 191 is installed on the side of the intermediate support 11, and an encoder fixing block 9 is added on the side of the intermediate support 11. The first slider 13 drives the spring 191 to prevent the meter wheel 8 from slipping during use.
[0039] The first slider 39 has an intermediate support 33 on its outer side. The intermediate support 33 is connected to the encoder fixing block 34. The encoder 35 is fixedly connected to the encoder fixing block 34. The meter wheel 37 is installed on the encoder shaft. When using the feeding mechanism, the encoder protective cover 31 is first installed on the outside of the encoder. The drive roller 5 is started and starts to run. When the drive roller 5 starts to move to feed the material, the encoder protective cover 31 protects the entire encoder to prevent the drive roller 5 from damaging the encoder, thus making its protection effect better.
[0040] The encoder mounting body 32 is externally fitted with an encoder protective cover 31. An elastic traction member 38 is provided between the encoder protective cover 31 and the intermediate support 33. The encoder can be conveniently recorded by the installed meter wheel.
[0041] Another encoder structure is installed inside the encoder mounting body 32, including spring 391, slider 182, limit pin 392, intermediate bracket 33, encoder fixing block 34, encoder 35, meter wheel 37, and elastic traction component 38.
[0042] The upper mounting plate and the lower mounting plate are equipped with another set of drive roller 5 mechanism, including drive roller 5 and bearing. A first gear 254 is provided above the end shaft of drive roller 5. A transmission gear is provided in the middle of the first gear 254. A bearing is provided in the transmission gear. The bearing is fixed to the upper mounting plate by clamping screws. By installing the bracket horizontal block 7 and the bracket vertical block 16 on the side of the encoder mounting body 15, the entire encoder mounting body 15 can be installed more stably. A coupling 36 is added to the bottom of the reducer 50 to facilitate the change of the angle of the reducer 50.
[0043] The working principle of the dual encoder roller feeding mechanism is as follows: When using this feeding mechanism, the stability of the encoder's measuring wheel 8 circumference is crucial. Even minor changes can affect the accuracy of the actual feeding results. Both encoders simultaneously contact the material and rotate with it, sensing the material's movement. If one encoder slips, the other is unlikely to slip. Traveling along the same path, the data from the slipping encoder will be lower than that from the non-slipping encoder. Therefore, the system adopts the larger data, i.e., the non-slipping encoder data. First, the encoder protective cover 6 is installed outside the encoder. Then, the drive roller 5 is started. When the drive roller 5 begins to move and feed, the encoder protective cover 6 protects the entire encoder, preventing damage from the drive roller 5 and improving its protective effect. The drive roller 5 then drives the feeding mechanism to start feeding. Only the reducer 50 needs to drive the power mounting plate 49 to prevent the motor speed from being too fast and damaging the feeding mechanism, effectively preventing slippage of the feeding mechanism.
[0044] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A dual encoder roller feeding mechanism, comprising an outer support (1), a guide column (273), a guide rail (181), a connecting cylinder (12), and a base plate (113), characterized in that: An inner bracket (2) is installed on one side of the outer bracket (1), a drive roller (5) is provided on one side of the inner bracket (2), a drive motor (21) is located above the drive roller (5), an encoder fixing bracket (3) is provided on one side of the drive roller (5), a first encoder and a second encoder are provided on the encoder fixing bracket (3), and a top pressing mechanism (4) is installed above one side of the outer bracket (1).
2. The dual encoder roller feeding mechanism according to claim 1, characterized in that: The inner bracket (2) includes a first rear mounting plate (271), a power mounting plate (23) is provided on one side of the rear mounting plate, a reducer (22) is mounted on the power mounting plate (23), the drive motor (21), the power mounting plate (23), the output shaft of the reducer (22) is connected to the drive roller (5) 252 through a coupling (24), a bevel gear (26) is installed on the lower shaft end of the drive roller (5), the drive roller (5) is mounted inside the upper mounting plate and the lower mounting plate through bearings, the upper mounting plate and the lower mounting plate are fixed on the surface of the first rear mounting plate (271), a first mounting plate (263) is provided on the side of the lower mounting plate, and a second mounting plate (265) is provided on the side of the lower mounting plate.
3. The dual encoder roller feeding mechanism according to claim 2, characterized in that: The first rear mounting plate (271) has a second rear mounting plate (272) on its side. The first rear mounting plate (271) has a guide structure on its side. The guide post (273) is installed inside the first rear mounting plate (271). The first rear mounting plate (271) and the second rear mounting plate (272) have elastic elements and equal-height screws (277) on their sides.
4. The dual encoder roller feeding mechanism according to claim 3, characterized in that: The outer support (1) includes a right upright plate (111), a rear plate (112), a bottom plate (113), a top plate (114), a left upright plate (116), an auxiliary plate (115), and a cylinder mounting plate (118). The guide rail mounting plates (117) are interconnected to form the outer support (1) assembly. The guide rail mounting plate (117) has a guide rail (181) on its side, and a slider (182) is provided on the side of the guide rail (181). A cylinder mounting plate (182) is mounted on the top of the slider (182). A cylinder connecting plate C (19) is provided, a cylinder connecting block B (15) is installed above the slider (182), the connecting block of the connecting cylinder (12) is connected to the cylinder connector (14) by a pin, a cylinder connecting plate A (13) is provided above the cylinder mounting plate (118), a cylinder connector (14) is provided on the cylinder piston rod, a pressure roller mounting plate (16) is provided on the side of the cylinder connecting plate, and a pressure roller (171) is provided below the pressure roller mounting plate (16).
5. The dual encoder roller feeding mechanism according to claim 4, characterized in that: A dual encoder structure is provided between the two drive rollers (5), and a dual encoder structure is provided on the surface of the base plate (113).
6. The dual encoder roller feeding mechanism according to claim 5, characterized in that: The dual encoder structure includes an encoder mounting body (32), the surface of which is provided with mounting holes, and a first slider (39) is provided inside the mounting holes. The encoder mounting body (32) is mounted on the surface of a support vertical block (331). A spring (391) is provided between the first slider (39) and the support vertical block (331). A support horizontal block (332) is welded to the side of the support vertical block (331). The other end of the first slider (39) is pinned to the encoder mounting body (32).
7. The dual encoder roller feeding mechanism according to claim 6, characterized in that: The first slider (39) has an intermediate support (33) on its outer side. The intermediate support (33) is connected to the encoder fixing block (34). The encoder fixing block (34) is fixedly connected to the encoder (35). The encoder shaft is equipped with a meter wheel (37).
8. The dual encoder roller feeding mechanism according to claim 7, characterized in that: The encoder mounting body (32) is externally fitted with an encoder protective cover (31), and an elastic traction member (38) is provided between the encoder protective cover (31) and the intermediate support (33).
9. The dual encoder roller feeding mechanism according to claim 8, characterized in that: The encoder mounting body (32) is equipped with another encoder structure, including a spring (391), a first slider (39), a limit pin (392), an intermediate bracket (33), an encoder fixing block (34), an encoder (35), a meter wheel (37), and an elastic traction member (38).
10. The dual encoder roller feeding mechanism according to claim 9, characterized in that: The upper mounting plate and the lower mounting plate are provided with another set of drive roller (5) mechanism, including drive roller (5) and bearing. A first gear (254) is provided above the end shaft of the drive roller (5). A transmission gear is provided in the middle of the first gear (254). A bearing is provided inside the transmission gear. The bearing is fixed to the upper mounting plate by a clamping screw.