A high-efficiency assembly and feeding device for grout pipes

Abstract

This utility model discloses a high-efficiency assembly and feeding device for grout tubes, relating to the field of grout tube processing technology. The device includes a conveying mechanism for material transport, with a material collecting mechanism fixedly connected to the end of the conveying mechanism. A progressive feeding mechanism is fixedly installed at the end of the material collecting mechanism, and a limit processing mechanism is connected to the end of the progressive feeding mechanism. In this utility model, the synchronous pulleys are connected by a synchronous belt and connected to a motor inside the operating box, enabling the entire structure to be driven by a single motor. Simultaneously, under the connection of the connecting shaft and connecting rod, the feeding plates on both sides are driven to perform a circular motion, thereby utilizing the feeding blocks on the inner side of the feeding plates to continuously move the grout tube body forward, achieving a progressive feeding process.

Description

Technical Field

[0001] This utility model specifically relates to the field of multi-layer grout tube processing technology, and specifically to a high-efficiency assembly and feeding device for grout tubes. Background Technology

[0002] Grout sealant is an upgraded product of tile grout, offering significantly better decorative and practical benefits than colored grout. It solves problems such as unsightly and dirty tile grout lines. Traditional grout sealant is applied over grout, while the new type eliminates the need for a grout base layer; it can be directly added to the grout lines after the tiles are bonded. Suitable for gaps larger than 2mm, it's easier to apply than regular grout and represents a significant upgrade from traditional grout. Grout sealant needs to be used in a grout tube. During manufacturing, to expedite production, the tubes are assembled gradually, ensuring accurate assembly throughout the process.

[0003] In the early stages of grout pipe processing, a vibratory feeder was generally used for feeding. However, this feeding method was noisy and the material tended to accumulate during the feeding process, which hindered the subsequent assembly process. To address this, we have proposed a high-efficiency assembly and feeding device for grout pipes. This device replaces the original vibratory feeder with a combination of a conveyor belt and a transmission plate, reducing operating noise and making the conveyor belt transmission process smoother. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency assembly and feeding device for grout tubes. By installing a rotary transformer gripper mechanism with a multi-axis robot, the efficiency, accuracy, adaptability and stability of the multi-axis robot are improved, thereby solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency assembly and feeding device for grout pipes, including A conveying mechanism for transporting materials, wherein a material collection mechanism is fixedly connected to the end of the conveying mechanism, and a progressive feeding mechanism is fixedly installed at the end of the material collection mechanism, and a limit processing mechanism is connected to the end of the progressive feeding mechanism. The progressive feeding mechanism includes feeding plates on both sides, and multiple sets of feeding blocks with arc-shaped tops are evenly distributed on the inner top of the feeding plates. Two sets of symmetrical turntables are movably installed on the outer side of each feeding plate, and a connecting rod is fixed on the outer side of each turntable. A fixing plate is fixedly installed on the outer side of each turntable, and a base is provided at the bottom of the fixing plate. A synchronous wheel is installed on the outer side of the fixing plate, and a connecting shaft is connected to the center of the side of the synchronous wheel closest to the fixing plate. The synchronous wheel passes through the fixing plate through the connecting shaft. A distribution plate is fixedly installed between the two sets of feeding plates, and multiple distribution troughs are evenly opened inside the distribution plate.

[0006] As a further technical solution of this utility model, an operation box is fixedly installed on one side of the bottom of the conveying mechanism, and a motor is installed inside the operation box. The output end of the motor is connected to the drive roller of the conveying mechanism through a pulley.

[0007] As a further technical solution of this utility model, the material collection mechanism includes limiting plates on both sides, and operating blocks are fixedly installed at the top of the ends of the limiting plates. A baffle plate is provided between the two sets of operating blocks, and baffle rods are fixedly installed at both ends of the baffle plate. The baffle rods at both ends pass through the operating blocks on both sides, and an "L"-shaped connecting rod is welded to the side of one end of the baffle rod.

[0008] As a further technical solution of this utility model, a limiting block is fixedly installed at the position of the feeding plate near the connecting rod, and the limiting block has a triangular structure with the inclined surface of the limiting block facing the connecting rod.

[0009] As a further technical solution of this utility model, the base is raised at the bottom of the material distribution plate, and the base does not contact the material loading plate.

[0010] As a further technical solution of this utility model, the limiting processing mechanism includes an inclined work station groove with different heights at both ends. A movable baffle is movably installed at the lower end of the work station groove. A movable rotating shaft is provided at the bottom of one end of the movable baffle where it connects with the work station groove. A connecting ring is fixedly installed at the bottom of the other end of the movable baffle, and a spring is fixedly installed inside the connecting ring. The other end of the spring is fixedly connected to the side of the work station groove. A linkage hook is fixedly installed at the top of the movable baffle.

[0011] As a further technical solution of this utility model, a pressing rod is fixed at the end of the feeding plate on one side corresponding to the movable baffle, and the pressing rod is matched with the linkage hook.

[0012] As a further technical solution of this utility model, the connecting rod is located at the outer edge of the turntable, and the connecting rod is fixedly connected to the connecting shaft.

[0013] As a further technical solution of this utility model, the synchronous pulley is connected to the output end of the motor inside the control box via a synchronous belt, and the two sets of synchronous pulleys are connected by a synchronous belt.

[0014] Compared with the prior art, the beneficial effects of this utility model are: In this invention, the grout tubes that have entered the material collection mechanism accumulate here. After the motor is started, the feeding plate makes a circular motion and drives the limiting block on its side to rhythmically strike the connecting rod. Under the action of the inclined surface of the limiting block, the material blocking rod is pushed to drive the material blocking plate to rotate, thereby performing an intermittent feeding process. In this utility model, the synchronous pulleys are connected by a synchronous belt and connected to the motor inside the control box, so that the entire structure is driven by a single motor. At the same time, under the connection of the connecting shaft and the connecting rod, the feeding plates on both sides are driven to make a circular motion. Thus, the feeding blocks on the inner side of the feeding plates can be used to drive the body of the grout tube to move forward continuously, realizing a gradual feeding process. In this invention, the grout tube body, fed by a progressive feeding mechanism, falls into the work station slot at the position of the limiting processing mechanism. The assembly equipment pushes the back cover to assemble with the grout tube body. After assembly, the grout tube body is regularly pressed down by the downward pressure rod, which drives the movable baffle to rotate downward along the movable shaft. When the top of the movable baffle is lower than the lowest end of the work station slot, the processed grout tube slides down and falls into the collection frame, completing the processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a partially enlarged view of the material collection mechanism in this utility model.

[0017] Figure 3 This is a schematic diagram of the progressive feeding mechanism in this utility model.

[0018] Figure 4 This utility model Figure 3 A partial structural diagram.

[0019] Figure 5 This is a schematic diagram of the material distribution plate in this utility model.

[0020] Figure 6 This is a schematic diagram of the limiting processing mechanism in this utility model.

[0021] Figure 7 This is a plan view of the movable baffle in this utility model.

[0022] In the diagram: 1-Conveying mechanism, 2-Collecting mechanism, 3-Step feeding mechanism, 4-Limiting and processing mechanism; 11-Control box; 21-Limit plate, 22-Operating block, 23-Blocking rod, 24-Connecting rod, 25-Blocking plate; 31-Feeding plate, 32-Feeding block, 33-Pressing rod, 34-Turntable, 35-Connecting rod, 36-Fixing plate, 37-Synchronous pulley, 38-Connecting shaft, 39-Base, 310-Limiting block, 311-Distribution plate, 312-Distribution trough; 41-Workstation slot, 42-Modible baffle, 43-Linkage hook, 44-Connecting ring, 45-Spring, 46-Modible rotating shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-7 In this embodiment of the utility model, a high-efficiency assembly and feeding device for grout tubes includes: A conveying mechanism 1 for material transportation, wherein a material collection mechanism 2 is fixedly connected to the end of the conveying mechanism 1, and a progressive feeding mechanism 3 is fixedly installed at the end of the material collection mechanism 2, and a limit processing mechanism 4 is connected to the end of the progressive feeding mechanism 3. The progressive feeding mechanism 3 includes feeding plates 31 on both sides, and multiple sets of feeding blocks 32 with arc-shaped tops are evenly distributed on the inner top of the feeding plates 31. Two sets of symmetrical turntables 34 are movably installed on the outer side of the feeding plates 31, and a connecting rod 35 is fixed on the outer side of the turntables 34. A fixing plate 36 is fixedly installed on the outer side of the turntables 34, and a base 39 is provided at the bottom of the fixing plate 36. A synchronous wheel 37 is installed on the outer side of the fixing plate 36, and a connecting shaft 38 is connected to the center of the side of the synchronous wheel 37 near the fixing plate 36. The synchronous wheel 37 passes through the fixing plate 36 through the connecting shaft 38. A distribution plate 311 is fixedly installed between the two sets of feeding plates 31, and multiple distribution grooves 312 are evenly opened inside the distribution plate 311.

[0025] In this example, an operation box 11 is fixedly installed on one side of the bottom of the conveying mechanism 1, and a motor is installed inside the operation box 11. The output end of the motor is connected to the drive roller of the conveying mechanism 1 through a pulley.

[0026] In this example, the material collection mechanism 2 includes limiting plates 21 on both sides, and operating blocks 22 are fixedly installed at the top of the ends of the limiting plates 21. A baffle plate 25 is provided between the two sets of operating blocks 22, and baffle rods 23 are fixedly installed at both ends of the baffle plate 25. The baffle rods 23 at both ends pass through the operating blocks 22 on both sides, and an "L"-shaped connecting rod 24 is welded to the side of one end of the baffle rod 23.

[0027] By adopting the above scheme, the grout tubes that reach the inside of the material collection mechanism 2 are piled up here. After the motor starts, the feeding plate 31 makes a circular motion and drives the limiting block 310 on its side to rhythmically hit the linkage rod 34. Under the action of the inclined surface of the limiting block 310, the material blocking rod 23 is pushed to drive the material blocking plate 25 to rotate, thereby carrying out the intermittent feeding process.

[0028] In this example, a limiting block 310 is fixedly installed on the feeding plate 31 near the connecting rod 24, and the limiting block 310 has a triangular structure with the inclined surface of the limiting block 310 facing the connecting rod 24.

[0029] In this example, the base 39 is raised at the bottom of the material distribution plate 311, and the base 39 does not contact the material loading plate 31.

[0030] In this example, the limiting processing mechanism 4 includes an inclined work station groove 41 with different heights at both ends. A movable baffle 42 is movably installed at the lower end of the work station groove 41. A movable rotating shaft 46 is provided at the bottom of one end of the movable baffle 42 where it connects with the work station groove 41. A connecting ring 44 is fixedly installed at the bottom of the other end of the movable baffle 42, and a spring 45 is fixedly installed inside the connecting ring 44. The other end of the spring 45 is fixedly connected to the side of the work station groove 41. A linkage hook 43 is fixedly installed at the top of the movable baffle 42.

[0031] In this example, a pressing rod 33 is fixed at the end of the feeding plate 31 on one side corresponding to the movable baffle 42, and the pressing rod 33 is matched with the linkage hook 43.

[0032] In this example, the connecting rod 35 is located at the outer edge of the turntable 34, and the connecting rod 35 is fixedly connected to the connecting shaft 38.

[0033] The synchronous pulley 37 is connected to the output end of the motor inside the control box 11 via a synchronous belt, and the two sets of synchronous pulleys 37 are connected by a synchronous belt.

[0034] By adopting the above scheme, the synchronous pulleys 37 are connected to each other by a synchronous belt and connected to the motor inside the control box 11, so that the entire structure is driven by a single motor. At the same time, under the connection of the connecting shaft 38 and the connecting rod 35, the feeding plates 31 on both sides are driven to make a circular motion. Thus, the feeding block 32 on the inner side of the feeding plate 31 can be used to drive the body of the grout tube to move forward continuously, realizing the gradual feeding process.

[0035] The working principle of this utility model is as follows: During use, the grout tube is conveyed along the conveying mechanism 1. After reaching the end, it enters the interior of the collecting mechanism 2. The grout tubes inside the collecting mechanism 2 are piled up here. After the motor is started, the feeding plate 31 makes a circular motion and drives the limiting block 310 on its side to rhythmically hit the connecting rod 34. Under the action of the inclined surface of the limiting block 310, the baffle rod 23 is pushed to drive the baffle plate 25 to rotate, thereby performing an intermittent feeding process. After the material is fed, the grout tube falls into the material distribution plate 311 inside the progressive feeding mechanism 3 and is arranged in the material distribution groove 312. At the same time, the synchronous wheels 37 are connected by a synchronous belt and connected to the motor inside the operation box 11, so that the entire structure is driven by a single motor. Under the connection of the connecting shaft 38 and the connecting rod 35, the feeding plates 31 on both sides are driven to make a circular motion. Thus, the feeding blocks 32 on the inner side of the feeding plate 31 can be used to drive the grout tube to move forward continuously, realizing the progressive feeding process. Finally, the grout tube body, which is conveyed to the position of the limiting processing mechanism 4 by the progressive feeding mechanism 3, falls into the work station trough 41. The assembly equipment pushes the back cover and the grout tube body to assemble. After the assembly is completed, the grout tube body is regularly pressed down by the pressing rod 33, which drives the movable baffle 42 to rotate downward along the movable shaft 46. When the top of the movable baffle 42 is lower than the lowest end of the work station trough 41, the processed grout tube slides down and falls into the collection frame, completing the processing.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency assembly and feeding device for grout pipes, characterized in that: include A conveying mechanism (1) for material transportation, wherein a material collection mechanism (2) is fixedly connected to the end of the conveying mechanism (1), and a progressive feeding mechanism (3) is fixedly installed at the end of the material collection mechanism (2), wherein a limit processing mechanism (4) is connected to the end of the progressive feeding mechanism (3). The progressive feeding mechanism (3) includes feeding plates (31) on both sides, and multiple sets of feeding blocks (32) with arc-shaped tops are evenly distributed on the inner top of the feeding plate (31). Two sets of symmetrical turntables (34) are movably installed on the outer side of the feeding plate (31), and a connecting rod (35) is fixed on the outer side of the turntable (34). A fixing plate (36) is fixedly installed on the outer side of the turntable (34), and a base (39) is provided at the bottom of the fixing plate (36). A synchronous wheel (37) is installed on the outer side of the fixing plate (36), and a connecting shaft (38) is connected to the center of the side of the synchronous wheel (37) close to the fixing plate (36). The synchronous wheel (37) passes through the fixing plate (36) through the connecting shaft (38). A distribution plate (311) is fixedly installed between the two sets of feeding plates (31), and multiple distribution troughs (312) are evenly opened inside the distribution plate (311).

2. The high-efficiency assembly and feeding equipment for grout tubes according to claim 1, characterized in that: An operation box (11) is fixedly installed on one side of the bottom of the conveying mechanism (1), and a motor is installed inside the operation box (11). The output end of the motor is connected to the drive roller of the conveying mechanism (1) through a pulley.

3. The high-efficiency assembly and feeding equipment for grout tubes according to claim 1, characterized in that: The material collection mechanism (2) includes limiting plates (21) on both sides, and operating blocks (22) are fixedly installed at the top of the ends of the limiting plates (21). A baffle plate (25) is provided between the two sets of operating blocks (22), and baffle rods (23) are fixedly installed at both ends of the baffle plate (25). The baffle rods (23) at both ends pass through the operating blocks (22) on both sides respectively, and an "L"-shaped connecting rod (24) is welded to the side of one end of the baffle rod (23).

4. The high-efficiency assembly and feeding equipment for grout tubes according to claim 3, characterized in that: A limiting block (310) is fixedly installed on the feeding plate (31) near the connecting rod (24), and the limiting block (310) has a triangular structure with the inclined surface of the limiting block (310) facing the connecting rod (24).

5. The high-efficiency assembly and feeding equipment for grout tubes according to claim 1, characterized in that: The base (39) is raised at the bottom of the material distribution plate (311), and the base (39) does not contact the material loading plate (31).

6. The high-efficiency assembly and feeding equipment for grout tubes according to claim 1, characterized in that: The limiting processing mechanism (4) includes an inclined work station groove (41) with different heights at both ends. A movable baffle (42) is movably installed at the lower end of the work station groove (41). A movable rotating shaft (46) is provided at the bottom of one end of the movable baffle (42) where it connects with the work station groove (41). A connecting ring (44) is fixedly installed at the bottom of the other end of the movable baffle (42), and a spring (45) is fixedly installed inside the connecting ring (44). The other end of the spring (45) is fixedly connected to the side of the work station groove (41). A linkage hook (43) is fixedly installed at the top of the movable baffle (42).

7. The high-efficiency assembly and feeding equipment for grout tubes according to claim 6, characterized in that: A pressing rod (33) is fixed at the end of the feeding plate (31) on one side corresponding to the movable baffle (42), and the pressing rod (33) is matched with the linkage hook (43).

8. The high-efficiency assembly and feeding equipment for grout tubes according to claim 1, characterized in that: The connecting rod (35) is located at the outer edge of the turntable (34), and the connecting rod (35) is fixedly connected to the connecting shaft (38).

9. The high-efficiency assembly and feeding equipment for grout tubes according to claim 2, characterized in that: The synchronous pulley (37) is connected to the output end of the motor inside the control box (11) via a synchronous belt, and the two sets of synchronous pulleys (37) are connected to each other via a synchronous belt.

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