Finished product transfer structure of press-fitting, welding and marking integrated machine

Abstract

This utility model discloses a finished product transfer structure for a press-fitting, through-welding, and marking integrated machine, relating to the field of electronic manufacturing technology. It includes: a support base, a rotating mechanism mounted on the support base, the rotating mechanism comprising a rotating component and a feeding turntable, the rotating component mounted on the support base, the feeding turntable mounted on the rotating component, and a mounting mechanism, comprising two sets. This finished product transfer structure of the press-fitting, through-welding, and marking integrated machine achieves rapid and accurate transport of the workpiece from the press-fitting position to the through-welding position through a stepper motor precisely controlling the rotation of the feeding turntable in the rotating mechanism. This reduces workpiece transfer time and intermediate steps, making the entire production process more compact and efficient. The monitoring mechanism uses fiber optic sensors to monitor the position and status of the workpiece in real time and feeds the signals back to the control system, enabling the equipment to operate precisely according to the actual condition of the workpiece, effectively improving processing accuracy and reducing the scrap rate.

Description

Technical Field

[0001] This utility model relates to the field of electronic manufacturing technology, specifically to a finished product transfer structure for a press-fitting, through-welding, and marking integrated machine. Background Technology

[0002] Currently, the market offers focal length testing equipment, press-fitting equipment, through-welding equipment, and marking equipment. These devices operate independently, each requiring a single operator, which is time-consuming and labor-intensive. With the development of industrial automation and intelligence, the market's demands for production efficiency and product quality are increasing. Integrated production equipment has become the trend in the industry, and the press-fitting, through-welding, and marking integrated machine has emerged. This integrated machine combines multiple processes into one piece of equipment, effectively reducing the number of times products need to be handled and positioned, and improving production efficiency and product quality.

[0003] Current press-fitting, welding, and marking integrated machines require the press-fitted workpieces to be transferred to the welding station manually or via additional conveying equipment after the press-fitting process is completed. Then, the workpieces are transferred to the marking station for marking. Manual transfer of workpieces is not only inefficient, but also prone to damage or positional deviation due to human factors, affecting the processing accuracy of subsequent processes. There is a lack of effective coordination and monitoring mechanisms between the processes. During the workpiece transfer process, it is impossible to monitor the position and status of the workpiece in real time. When abnormalities occur, it is difficult to detect and handle them in a timely manner, which may lead to quality problems in batch products. Utility Model Content

[0004] This utility model provides a finished product transfer structure for a press-fitting, welding, and marking integrated machine. The rotation of the feeding turntable is precisely controlled by a stepper motor in the rotating mechanism, enabling rapid and accurate transport of the workpiece from the press-fitting position to the welding position. This reduces workpiece transfer time and intermediate steps, making the entire production process more compact and efficient. Fiber optic sensors in the monitoring mechanism monitor the workpiece's position and status in real time and feed the signals back to the control system, allowing the equipment to operate precisely according to the actual workpiece conditions. This effectively improves processing accuracy and reduces scrap rates. The zero-return sensor provides a reliable reference signal for equipment initialization and position calibration, ensuring that the feeding turntable accurately returns to the zero position each time the equipment starts or requires calibration, further improving the equipment's automation level and operational stability.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a finished product transfer structure for a press-fitting, welding, and marking integrated machine, comprising:

[0006] Support base;

[0007] A rotating mechanism is mounted on a support base. The rotating mechanism includes a rotating component and a feeding turntable. The rotating component is mounted on the support base, and the feeding turntable is mounted on the rotating component.

[0008] The installation mechanism is provided in two sets, with each set of the installation mechanism located at both ends of the feeding turntable;

[0009] A monitoring mechanism is mounted on a support base. The monitoring mechanism includes a placement component and an optical fiber sensor. The placement component is mounted on the support base, and the optical fiber sensor is mounted on the placement component.

[0010] Furthermore, the rotating component includes a stepper motor and a rotating shaft. The stepper motor is bolted to the inner wall of the support base, the rotating shaft is fixedly disposed at the output end of the stepper motor, and the feeding turntable is fixedly disposed on the top of the outer wall of the rotating shaft.

[0011] Furthermore, the mounting mechanism includes a mounting hole and a housing base. The mounting hole is opened on the top of the outer wall of the feeding turntable, and the housing base is mounted on the inner wall of the mounting hole.

[0012] Furthermore, the placement component includes a support and a clamp. The support is fixedly disposed on one side of the outer wall of the support base, the clamp is installed on the inner wall of the support, and the fiber optic sensor is installed on one side of the outer wall of the clamp.

[0013] Furthermore, a zero-return sensor is installed on the top of the outer wall of the support base.

[0014] Furthermore, each of the housing bases has a press-fitted workpiece movably embedded in its inner wall.

[0015] This utility model provides a finished product transfer structure for a press-fitting, welding, and marking integrated machine. It has the following features:

[0016] Beneficial effects:

[0017] (1) The finished product transfer structure of the press-fitting, welding and marking integrated machine is controlled by the stepper motor in the rotating mechanism to precisely control the rotation of the feeding turntable, which realizes the rapid and accurate transportation of the workpiece after press-fitting to the welding position, reduces the time and intermediate links of workpiece transfer, and makes the whole production process more compact and efficient.

[0018] (2) The finished product transfer structure of the press-fitting, welding and marking integrated machine monitors the position and status of the workpiece in real time through the fiber optic sensor in the monitoring mechanism and feeds the signal back to the control system, so that the equipment can perform precise operation according to the actual situation of the workpiece, effectively improving the processing accuracy and reducing the scrap rate. The zero return sensor provides a reliable reference signal for the initialization and position calibration of the equipment, ensuring that the feed turntable can accurately return to the zero position every time the equipment is started or needs to be calibrated, further improving the automation level and operation stability of the equipment. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the support of this utility model;

[0021] Figure 3 This is a schematic diagram of the feeding turntable of this utility model.

[0022] In the diagram: 1. Support base; 2. Feeding turntable; 3. Fiber optic sensor; 4. Stepper motor; 5. Rotary shaft; 6. Mounting hole; 7. Housing base; 8. Support; 9. Fixture; 10. Zero return sensor; 11. Press-fit workpiece. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-3 This utility model provides a technical solution: a finished product transfer structure for a press-fitting, welding, and marking integrated machine, comprising:

[0025] Support base 1;

[0026] A rotating mechanism is mounted on a support base 1. The rotating mechanism includes a rotating component and a feeding turntable 2. The rotating component is mounted on the support base 1, and the feeding turntable 2 is mounted on the rotating component.

[0027] The installation mechanism is provided in two sets, with each set of installation mechanisms located at both ends of the material feeding turntable 2;

[0028] The monitoring mechanism is located on the support base 1. The monitoring mechanism includes a placement component and an optical fiber sensor 3. The placement component is located on the support base 1, and the optical fiber sensor 3 is located on the placement component.

[0029] In this implementation plan: the support base 1 serves as the basic support component for the entire finished product transfer structure. The rotating mechanism enables the press-fitted workpiece to be accurately and orderly transported to the welding position and other subsequent processing stations, realizing an automated production process. The installation mechanism ensures that the press-fitted workpiece 11 can accurately reach each station as the feeding turntable 2 rotates, and that there will be no displacement or shaking during processing, thus ensuring processing quality. The monitoring mechanism can monitor the position and status of the press-fitted workpiece 11 in real time during the transfer process, ensuring that the press-fitted workpiece 11 can accurately reach the welding position and providing feedback signals for the automated control of the equipment.

[0030] Specifically, the rotating components include a stepper motor 4 and a rotating shaft 5. The stepper motor 4 is bolted to the inner wall of the support base 1, the rotating shaft 5 is fixedly installed at the output end of the stepper motor 4, and the feeding turntable 2 is fixedly installed on the top of the outer wall of the rotating shaft 5.

[0031] In this embodiment: Stepper motor 4 is used to provide rotational power. Stepper motor 4 drives rotating shaft 5 to rotate feeding turntable 2, realizing the conversion of workpieces between different workstations. Stepper motor 4 has precise control performance, which can ensure the accuracy of the rotation angle and speed of feeding turntable 2, and improve the accuracy and efficiency of workpiece transfer.

[0032] Specifically, the mounting mechanism includes a mounting hole 6 and a housing base 7. The mounting hole 6 is opened on the top of the outer wall of the feeding turntable 2, and the housing base 7 is installed on the inner wall of the mounting hole 6.

[0033] In this embodiment: the mounting hole 6 provides an installation position for the housing base 7, which is used to fix the press-fit workpiece 11 and ensure the stability of the workpiece during rotation and transfer.

[0034] Specifically, the placement components include a support 8 and a clamp 9. The support 8 is fixedly disposed on one side of the outer wall of the support base 1, the clamp 9 is installed on the inner wall of the support 8, and the fiber optic sensor 3 is installed on one side of the outer wall of the clamp 9.

[0035] In this embodiment, the support 8 and the clamp 9 provide a stable mounting position for the fiber optic sensor 3, which is used to detect the position and status of the workpiece.

[0036] Specifically, a zero-return sensor 10 is installed on the top of the outer wall of the support base 1.

[0037] In this embodiment, the zero-point sensor 10 is used to detect the zero-point position of the feeding turntable 2, providing a reference signal for the initialization and position calibration of the equipment, and ensuring the accuracy of subsequent material transfer operations.

[0038] Specifically, each housing base 7 has a press-fitted workpiece 11 movably embedded in its inner wall.

[0039] In this embodiment, the housing base 7 is used for the installation and placement of the press-fit workpiece 11.

[0040] In use, after the pressing process is completed, the pressed workpiece 11 is placed on one of the housing bases 7. The stepper motor 4 is started and drives the feeding turntable 2 to rotate through the rotating shaft 5, which transports the pressed workpiece 11 to the welding station in sequence. During the transfer process, the fiber optic sensor 3 monitors the position and status of the workpiece in real time and feeds the signal back to the control system. When the workpiece reaches the welding position, the control system controls the equipment to perform the welding operation according to the feedback signal of the fiber optic sensor 3. The zero-return sensor 10 ensures that the feeding turntable 2 returns to the zero position every time the equipment is started or needs to be calibrated, thus ensuring the accuracy of the transfer.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A finished product transfer structure for a press-fitting, welding, and marking integrated machine, characterized in that, include: Support base (1); A rotating mechanism is provided on a support base (1). The rotating mechanism includes a rotating component and a feeding turntable (2). The rotating component is provided on the support base (1), and the feeding turntable (2) is provided on the rotating component. The installation mechanism is provided in two sets, and each set of the installation mechanism is located at both ends of the feeding turntable (2); The monitoring mechanism is located on the support base (1). The monitoring mechanism includes a placement component and an optical fiber sensor (3). The placement component is located on the support base (1), and the optical fiber sensor (3) is located on the placement component.

2. The finished product transfer structure of the press-fitting, welding, and marking integrated machine according to claim 1, characterized in that: The rotating component includes a stepper motor (4) and a rotating shaft (5). The stepper motor (4) is bolted to the inner wall of the support base (1). The rotating shaft (5) is fixedly installed at the output end of the stepper motor (4). The feeding turntable (2) is fixedly installed on the top of the outer wall of the rotating shaft (5).

3. The finished product transfer structure of the press-fitting, welding, and marking integrated machine according to claim 2, characterized in that: The mounting mechanism includes a mounting hole (6) and a housing base (7). The mounting hole (6) is opened on the top of the outer wall of the feeding turntable (2), and the housing base (7) is installed on the inner wall of the mounting hole (6).

4. The finished product transfer structure of the press-fitting, welding, and marking integrated machine according to claim 3, characterized in that: The placement component includes a support (8) and a clamp (9). The support (8) is fixedly disposed on one side of the outer wall of the support base (1). The clamp (9) is installed on the inner wall of the support (8). The fiber optic sensor (3) is installed on one side of the outer wall of the clamp (9).

5. The finished product transfer structure of the press-fitting, welding, and marking integrated machine according to claim 4, characterized in that: A zero-return sensor (10) is installed on the top of the outer wall of the support base (1).

6. The finished product transfer structure of the press-fitting, welding, and marking integrated machine according to claim 5, characterized in that: Each of the housing bases (7) has a press-fitted workpiece (11) movably embedded in its inner wall.

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