A bottle unloading and unloading device

Abstract

This utility model provides a bottle unloading and sorting device, relating to the field of automated packaging technology. The device includes: a first conveying mechanism; a second conveying mechanism disposed on one side of the first conveying mechanism; a third conveying mechanism disposed on the side of the second conveying mechanism away from the first conveying mechanism; a fourth conveying mechanism disposed on the side of the third conveying mechanism away from the second conveying mechanism; guide rods, including a first guide rod, a second guide rod, and a third guide rod; a transfer component whose movement trajectory passes through the platform of the third conveying mechanism; a blocking component whose movement trajectory passes through the platform of the fourth conveying mechanism; and a positioning component whose movement trajectory passes through the platform of the fourth conveying mechanism. This bottle unloading and sorting device improves the efficiency of bottle packaging.

Description

Technical Field

[0001] This utility model relates to the field of automated packaging equipment technology, specifically to a bottle unloading and sorting device. Background Technology

[0002] Currently, in the field of automated cosmetic packaging, there are many bottle shapes and styles, including round, square and irregular shapes, and different incoming material states, such as with or without pallets. The specifications are also different, ranging from a few millimeters to several hundred millimeters. The production changeover frequency is high, and the requirements for manual unpalletizing and palletizing are high, resulting in high labor intensity, easy errors, and low production line efficiency. Utility Model Content

[0003] The purpose of this invention is to overcome the defects of the prior art and provide a bottle unloading and unloading device that solves many technical bottlenecks and difficulties, transforming manual operation into automated control and improving production line efficiency.

[0004] To achieve the above and other objectives, this utility model provides a bottle unloading and unscrambling device, which includes:

[0005] First transmission mechanism;

[0006] The second conveying mechanism is located on one side of the first conveying mechanism;

[0007] The third conveying mechanism is located on the side of the second conveying mechanism that is away from the first conveying mechanism;

[0008] The fourth conveying mechanism is located on the side of the third conveying mechanism that is away from the second conveying mechanism;

[0009] The guide rod includes a first guide rod, a second guide rod, and a third guide rod. The first guide rod is inclinedly disposed on the table surface of the second and third conveying mechanisms, the second guide rod is disposed on the table surface of the third conveying mechanism, and the third guide rod is disposed on the table surface of the fourth conveying mechanism.

[0010] The transfer component is located on one side of the third conveying mechanism and close to the second guide rod. The movement trajectory of the transfer component passes through the table surface of the third conveying mechanism.

[0011] A blocking component is disposed on one side of the fourth conveying mechanism, and the moving trajectory of the blocking component passes through the table surface of the fourth conveying mechanism.

[0012] And a positioning component, disposed on one side of the fourth conveying mechanism and downstream of the blocking component, wherein the movement trajectory of the positioning component passes through the table surface of the fourth conveying mechanism.

[0013] In one embodiment, the transfer assembly includes a transfer cylinder and a push rod connected to the transfer cylinder.

[0014] In one embodiment, the blocking assembly includes a blocking cylinder, a blocking rod, and a blocking sensor, wherein the blocking rod and the blocking sensor are disposed between the third guide rod and the fourth conveying mechanism platform.

[0015] In one embodiment, the positioning assembly includes a positioning cylinder, a positioning rod, and a positioning sensor, wherein the positioning rod and the positioning sensor are disposed between the third guide rod and the fourth conveying mechanism platform.

[0016] In one embodiment, the third and fourth conveying mechanisms are provided with baffles at one end near the transfer assembly.

[0017] In one embodiment, the length of the second conveying mechanism is less than the lengths of the third and fourth conveying mechanisms.

[0018] In one embodiment, the first guide rod and the platforms of the second and third conveying mechanisms form an acute angle.

[0019] This utility model provides a bottle unloading and sorting method. Compared with the prior art, this utility model has the following advantages: through automated conveying and sorting, it realizes automated bottle unloading and sorting operations in the field of cosmetic packaging, improves production efficiency, and reduces manual labor intensity. Attached Figure Description

[0020] Figure 1 The image shown is a top view of the bottle unloading and unloading device of this utility model.

[0021] Figure 2 The image shown is a side sectional view of the bottle unloading and unloading device of this utility model.

[0022] Figure 3 The image shown is a top view of the bottle unloading and unloading device of this utility model.

[0023] Figure label:

[0024] 1-First transmission mechanism;

[0025] 2-Second transmission mechanism;

[0026] 3-Third transmission mechanism;

[0027] 4-Guide rod, 41-First guide rod, 42-Second guide rod, 43-Third guide rod;

[0028] 5-Transfer assembly, 51-Push rod, 52-Transfer cylinder;

[0029] 6-Fourth transmission mechanism;

[0030] 7-Baffle;

[0031] 8-Blocking assembly, 81-Blocking cylinder, 82-Blocking rod, 83-Blocking sensor;

[0032] 9-Positioning component, 91-Positioning cylinder, 92-Positioning rod, 93-Positioning sensor;

[0033] 100-Robot, 101-Mechanical arm, 102-Buffer mechanism, 103-Bottle suction mechanism, 104-Camera, 105-Fixing frame, 106-Bottle sensor, 107-Bottle suction clamp;

[0034] 200 - Bottle unloading station;

[0035] 300 - Empty Disk Station;

[0036] 400 - Conveyor;

[0037] 500-Packaging bottle. Detailed Implementation

[0038] Please see Figures 1 to 3 The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0039] like Figure 1 As shown, this utility model provides a bottle unloading and sorting device, which can be used to efficiently unload and sort packaging bottles 500 that require further packaging or coding.

[0040] like Figure 1 As shown, the bottle unloading and unloading device includes a first conveying mechanism 1, a second conveying mechanism 2 disposed on one side of the first conveying mechanism 1, a third conveying mechanism 3 disposed on one side of the second conveying mechanism 2, and a fourth conveying mechanism 6 disposed on one side of the third conveying mechanism 3. The conveying mechanisms described in this invention are existing technologies, and for example include a motor drive device, a frame, a conveyor belt, and conveyor wheels disposed at both ends of the conveyor belt. The length of the second conveying mechanism 2 is less than the lengths of the third conveying mechanism 3 and the fourth conveying mechanism 6.

[0041] The bottle unloading and unloading device includes a guide rod 4, which comprises a first guide rod 41, a second guide rod 42, and a third guide rod 43. The first guide rod 41 can be mounted on the second conveying mechanism 2 and the third conveying mechanism 3. The guide rod 41 forms an acute angle with the platforms of the second and third conveying mechanisms 2 and 3. The first guide rod 41 can transport the packaging bottles 500 on the second conveying mechanism 2 to the third conveying mechanism 3 via the conveyor belt. The first guide rod 41 is inclined, with part of it located above the platform of the second conveying mechanism 2 and part of it located above the platform of the third conveying mechanism 3.

[0042] like Figure 1 As shown, the second guide rod 42 is disposed on the second conveying mechanism 2 and located on one side of the first guide rod 41.

[0043] The transmission directions of the first transmission mechanism 1, the second transmission mechanism 2, the third transmission mechanism 3, and the fourth transmission mechanism 6 can be perpendicular. For example, the first transmission mechanism 1 can be used for horizontal transmission, while the other transmission mechanisms can be used for vertical transmission.

[0044] like Figure 1 As shown, a transfer component 5 is provided at one end of the third conveying mechanism 3. The transfer component 5 is located on one side of the second guide rod 42. The transfer component 5 includes a transfer cylinder 52 and a push rod 51 connected to the output shaft of the transfer cylinder 52. The push rod 51 can transfer the packaging bottle 500 to the fourth conveying mechanism 6.

[0045] like Figure 1 As shown, the third guide rod 43 is disposed on the fourth conveying mechanism 6 and is located on the side away from the second guide rod 42.

[0046] like Figure 1 As shown, the bottle unloading and unloading device includes a baffle 7, which is located at the end of the third conveying mechanism 3 and the fourth conveying mechanism 6 and on one side of the transfer assembly 5.

[0047] like Figure 3 As shown, the bottle unloading and unloading device includes a blocking assembly 8, which includes a blocking sensor 83, a blocking cylinder 81, and a blocking rod 82. The blocking assembly 8 is disposed at the end of the fourth conveying mechanism 6 and can be fixed to the frame of the fourth conveying mechanism 6.

[0048] Specifically, the blocking sensor 83 and the blocking rod 82 of the blocking assembly 8 can be disposed between the third guide rod 43 and the conveying table of the fourth conveying mechanism 6. When the blocking sensor 83 detects that a packaging bottle 500 has passed by, the blocking cylinder 81 pushes the blocking rod 82 to block the packaging bottle 500, and the packaging bottles 500 are conveyed one by one to the downstream positioning assembly 9 with a delay. The moving trajectory of the blocking rod 82 can pass through the moving trajectory of the packaging bottle 500 or the table of the fourth conveying mechanism 6.

[0049] The bottle unloading and unloading device includes multiple positioning components 9, which are located at the end of the fourth conveying mechanism 6 and downstream of the blocking component 8. Each positioning component 9 includes a positioning sensor 93, a positioning rod 92, and a positioning cylinder 91. In some embodiments, the positioning component 9 includes four positioning components 9. The positioning components 9 can also be mounted on the frame of the fourth conveying mechanism 6. The movement trajectory of the positioning rod 92 can follow the movement trajectory of the packaging bottle 500 or the platform of the fourth conveying mechanism 6.

[0050] like Figure 1 and Figure 3 As shown, specifically, the positioning rod 92 and positioning sensor 93 of the positioning component 9 can be set between the third guide rod 43 and the conveying table of the fourth conveying mechanism 6. When the positioning sensor 93 at each position detects the signal of the packaging bottle 500, the positioning cylinder 91 pushes the positioning rod 92 to block the corresponding packaging bottle 500. After the last positioning sensor 93 achieves the positioning of the packaging bottle 500, the upstream positioning component 9 operates in sequence to achieve equidistant positioning of the four packaging bottles 500. After the packaging bottles 500 achieve equidistant positioning, the corresponding cooperating mechanism will grab the positioned packaging bottle 500 as a whole and put it into the conveyor 400 of the next process. The conveyor 400 can be, for example, a cup carrier conveyor.

[0051] like Figure 1 and Figure 2As shown, the working principle of this utility model can be explained as follows: The packaging bottle 500 to be processed can be located at the unloading station 200. The robot 100 is used to grab the packaging bottle 500 at the unloading station 200. The robot 100 includes a robotic arm 101. The end of the robotic arm 101 is connected to a buffer mechanism 102. The end of the buffer mechanism 102 is connected to a bottle suction mechanism 103. The bottle suction mechanism 103 can be a negative pressure bottle suction mechanism. A fixed frame 105 is connected below the bottle suction mechanism 103. A camera 104 is connected to the side of the fixed frame 105. A bottle sensor 106 is set below the camera 104. A bottle suction clamp 107 is connected to the bottom of the fixed frame 105. The camera 104 of the robot 100 can be used to automatically confirm the position of the packaging bottle 500 at the unloading station 200. The bottle suction clamp 107 is used to grab the packaging bottle 500 at the unloading station 200 onto the first conveying mechanism 1. After the packaging bottles 500 on the first layer are picked up, the robot 100 can be used to pick up the empty tray and place it in the empty tray station 300.

[0052] like Figure 3 As shown, after the full bottle sensor switch on the first conveying mechanism 1 detects the bottle, it can be activated by the control system to transport the packaged bottle 500 to the second conveying mechanism 2. After the second conveying mechanism 2 arranges the packaged bottle 500 into a single row, it continues to be transported to the third conveying mechanism 3 and the fourth conveying mechanism 6. Finally, a fixed distance is formed on the positioning component 9, and another collaborative robot grabs the packaged bottle 500 on the fourth conveying mechanism 6 and puts it onto the subsequent conveyor 400.

[0053] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value. The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A bottle unloading and unloading device, comprising a drive shaft, characterized in that: First transmission mechanism; The second conveying mechanism is located on one side of the first conveying mechanism; The third conveying mechanism is located on the side of the second conveying mechanism that is away from the first conveying mechanism; The fourth conveying mechanism is located on the side of the third conveying mechanism that is away from the second conveying mechanism; The guide rod includes a first guide rod, a second guide rod, and a third guide rod. The first guide rod is inclinedly disposed on the table surface of the second and third conveying mechanisms, the second guide rod is disposed on the table surface of the third conveying mechanism, and the third guide rod is disposed on the table surface of the fourth conveying mechanism. The transfer component is located on one side of the third conveying mechanism and close to the second guide rod. The movement trajectory of the transfer component passes through the table surface of the third conveying mechanism. A blocking component is disposed on one side of the fourth conveying mechanism, and the moving trajectory of the blocking component passes through the table surface of the fourth conveying mechanism. And a positioning component, disposed on one side of the fourth conveying mechanism and downstream of the blocking component, wherein the movement trajectory of the positioning component passes through the table surface of the fourth conveying mechanism.

2. The bottle unloading and unloading device according to claim 1, characterized in that: The transfer assembly includes a transfer cylinder and a push rod connected to the transfer cylinder.

3. The bottle unloading and unloading device according to claim 1, characterized in that: The blocking assembly includes a blocking cylinder, a blocking rod, and a blocking sensor, with the blocking rod and blocking sensor disposed between the third guide rod and the fourth conveying mechanism platform.

4. The bottle unloading and unloading device according to claim 1, characterized in that: The positioning component includes a positioning cylinder, a positioning rod, and a positioning sensor, with the positioning rod and positioning sensor disposed between the third guide rod and the fourth conveying mechanism platform.

5. The bottle unloading and unloading device according to claim 1, characterized in that: The third and fourth conveying mechanisms are provided with baffles at one end near the transfer component.

6. The bottle unloading and unloading device according to claim 1, characterized in that: The length of the second transmission mechanism is less than the length of the third and fourth transmission mechanisms.

7. The bottle unloading and unloading device according to claim 1, characterized in that: The first guide rod and the platforms of the second and third conveying mechanisms form an acute angle.

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