Magnesium oxide, silicon rock, rock wool loading all-in-one machine

Abstract

This utility model discloses an integrated feeding machine for magnesium oxide, silica rock, and rock wool. A support column is fixedly connected to the upper center of the rotating base. A first sliding guide groove is formed on one side of the support column, and a first mounting seat is slidably connected within the first sliding guide groove. The side of the first mounting seat is fixedly connected to one end of an operating arm. A displacement groove is provided at the lower end of the operating arm, and a displacement adjusting block is slidably connected within the displacement groove. A stepper motor is fixedly connected to the lower end of the displacement adjusting block, and the end of the stepper motor's shaft is connected to an upper and lower material handling assembly. Chains are fixedly connected to the upper edges of the first mounting seat on both sides. A driving device is fixedly connected to the top of the support column. The chain passes around the driving device and is fixedly connected to a second mounting seat. A second sliding guide groove is formed on the other side of the support column, and a second mounting seat is slidably connected within the second sliding guide groove. A counterweight box is fixedly connected to the side of the second mounting seat. The purpose of this utility model is to provide an integrated feeding machine with good stability, convenient operation, and energy efficiency.

Description

Technical Field

[0001] This utility model relates to the field of building material processing technology, specifically to an integrated feeding machine for magnesium oxide, silica rock, and rock wool. Background Technology

[0002] In the production and installation of building insulation boards (such as magnesium oxysulfate boards, silica rock boards, and rock wool boards), large-format, heavy boards typically need to be moved from the material storage area to the processing table or installation location. Traditional manual handling methods are not only extremely labor-intensive and inefficient, but also pose a high risk to personal safety and are prone to causing bumps and damage to the edges and corners of the boards.

[0003] To address this challenge, automated feeding machinery is increasingly being applied in this field. Existing feeding equipment mostly employs gantry or robotic arm structures, using vacuum suction cups to grip the boards. However, such equipment still has significant limitations in practical applications: First, its function is relatively limited, typically designed only for flat, dense boards (such as magnesium oxysulfate boards). For porous, non-adhesive rock wool boards, the vacuum suction cups lack sufficient gripping force, easily causing boards to detach and resulting in poor reliability. Second, many devices lack an effective torque balancing system, leading to excessive load on the drive motor, high energy consumption, and poor overall stability during significant extension, retraction, or lifting of heavy objects, easily causing swaying. Furthermore, the end effectors of existing equipment often lack adaptive buffering functions, easily causing rigid impacts to the boards during material handling, resulting in product damage. Finally, counterweight adjustment methods are usually cumbersome and unsafe, requiring complete replacement or manual movement of heavy counterweights, resulting in poor flexibility and operational risks.

[0004] Therefore, there is an urgent need in this field for an automated material feeding solution that integrates versatility, stability, efficiency and safety, capable of reliably gripping insulation boards of different materials and achieving efficient, stable and damage-free handling operations. Utility Model Content

[0005] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a feeding machine with good stability, convenient operation, energy saving and high efficiency.

[0006] The technical solution adopted by this utility model to achieve the above objectives is: an integrated feeding machine for magnesium oxysulfate, silica rock, and rock wool, including a rotating base, a support column, an operating arm, upper and lower material loading and unloading components, a drive device, and a counterweight box. The support column is fixedly connected to the upper middle part of the rotating base. A first sliding guide groove is provided on one side of the support column. A first mounting seat is slidably connected within the first sliding guide groove. The side of the first mounting seat is fixedly connected to one end of the operating arm. A displacement groove is provided at the lower end of the operating arm. A displacement adjusting block is slidably connected within the displacement groove. A threaded rod is rotatably connected within the displacement groove. The displacement adjusting block is threadedly connected to the threaded rod. One end of the threaded rod... A motor is fixedly connected inside the operating arm. In use, the motor drives a threaded rod, which in turn drives a displacement adjusting block to slide along a displacement groove. A stepper motor is fixedly connected to the lower end of the displacement adjusting block. The end of the stepper motor's shaft is connected to the upper and lower material handling components. Chains are fixedly connected to the upper two edges of the first mounting base. A drive device is fixedly connected to the top of the support column. The chain passes around the drive device and is fixedly connected to the second mounting base. A second sliding guide groove is opened on the other side of the support column. The second mounting base is slidably connected in the second sliding guide groove. A counterweight box is fixedly connected to the side of the second mounting base.

[0007] In the above technical solution, the upper and lower material handling assembly includes a mounting frame, a sliding guide block, a chute frame, a connecting frame, a sliding sleeve, a sliding guide rod, a suction cup assembly, a buffer spring, and a pneumatic telescopic rod. The lower shaft of the stepper motor is fixedly connected to the mounting frame. Sliding guide blocks are fixedly connected to both ends of the mounting frame. The sliding guide blocks are slidably connected within the chute frame. Fixed frames are fixedly connected to both sides of the sliding guide blocks. A pneumatic telescopic rod is fixedly connected to the fixed frames. The end of the pneumatic telescopic rod is fixedly connected to the chute frame. Connecting frames are fixedly connected to both ends of the chute frame. Sliding sleeves are fixedly connected to both ends of the connecting frames. A sliding guide rod is slidably connected within the sliding sleeve. The upper end of the sliding guide rod extends through the sliding sleeve and is fixedly connected to a limiting block. The lower end of the sliding guide rod extends through the sliding sleeve and is fixedly connected to the suction cup assembly. A buffer spring is sleeved on the sliding guide rod. The two ends of the buffer spring abut against the sliding sleeve and the suction cup assembly, respectively.

[0008] In the above technical solution, a telescopic cylinder is fixedly connected to the middle of the connecting frame, a crossbar is fixedly connected to the end of the push rod of the telescopic cylinder, and a number of push pins are fixedly connected to the lower end of the crossbar.

[0009] In the above technical solution, the driving device includes a reduction gearbox, a drive wheel, a guide wheel, an auxiliary wheel, and a support plate. The upper end of the support column is fixedly connected to the reduction gearbox, the input end of the reduction gearbox is fixedly connected to the drive motor, the two output ends of the reduction gearbox are respectively connected to the drive wheel, the two sides of the upper end of the support column are respectively fixedly connected to the guide wheel and the auxiliary wheel, and the chain passes through the guide wheel and the auxiliary wheel after passing around the drive wheel.

[0010] In the above technical solution, the upper end of the counterweight box is provided with several slot holes, and the counterweight blocks are respectively inserted into the slot holes. A lifting ring is fixedly connected to the upper end of the counterweight block.

[0011] The beneficial effects of this utility model are: 1. This utility model has excellent adaptability to multiple materials. Its original dual-mode gripping mechanism of "vacuum adsorption" and "pin insertion" can efficiently and reliably handle sulfur-oxygen magnesium board, silicon rock board and rock wool board with different surface characteristics, truly realizing one machine for multiple uses and solving the industry problem of automated gripping of porous and loose boards.

[0012] 2. This utility model operates extremely smoothly and is energy-efficient. Through the ingenious design of the counterweight box, the torque generated by the weight of the operating arm and the plate is balanced by the counterweight block, which greatly reduces the load on the drive motor. This not only significantly reduces energy consumption, but also effectively suppresses the shaking of the equipment during operation, and improves the overall stability and safety.

[0013] 3. This utility model can realize non-destructive handling of sheet materials. The buffer spring mechanism at the end of the picking and placing component can provide effective buffering when in contact with the sheet material, absorb impact energy, avoid bumping or hard damage to the surface of the fragile sheet material, and ensure product quality.

[0014] 4. This utility model has high operational flexibility and precise positioning capability. Through the combination of rotating base, lifting mechanism, telescopic operating arm and stepper motor rotation, the equipment is given multiple degrees of freedom of movement, enabling it to cover a wide working area and perform precise material picking and placing operations.

[0015] 5. This utility model has outstanding safety and reliability. The counterweight is equipped with a lifting ring and installed through a slot, so that the counterweight adjustment can be completed safely and conveniently through lifting equipment, avoiding the risks of manual handling. At the same time, the baffle design on both sides of the sprocket effectively prevents the chain from falling off, ensuring the reliability of the transmission.

[0016] 6. This utility model has a high degree of overall automation. From material picking and handling to material unloading, it has basically achieved unmanned operation, which greatly reduces the labor intensity of workers, improves production efficiency, and avoids the safety hazards of manually handling large boards. Attached Figure Description

[0017] Figure 1 This is a left-view stereoscopic structural diagram of the present invention; Figure 2 This is a schematic diagram of the upper and lower material loading and unloading assembly of this utility model; Figure 3 for Figure 2 Detailed structural diagram of part A1 in the middle; Figure 4 This is a right-side three-dimensional structural diagram of the present invention; Figure 5 for Figure 4 Detailed structural diagram of part A2 in the middle; Figure 6 for Figure 4 Detailed structural diagram of part A3 in the middle.

[0018] In the diagram: 1 Rotating base, 2 Support column, 3 Operating arm, 4 Up and down material handling assembly, 5 Drive device, 6 Counterweight box, 7 First sliding guide groove, 8 First mounting seat, 9 Displacement adjustment block, 10 Stepper motor, 11 Second mounting seat, 12 Second sliding guide groove, 101 Mounting frame, 102 Sliding guide block, 103 Sliding groove frame, 104 Connecting frame, 105 Sliding sleeve, 106 Sliding guide rod, 107 Suction cup assembly, 108 Buffer spring, 109 Pneumatic telescopic rod, 110 Fixing frame, 111 Limiting block, 201 Telescopic cylinder, 202 Crossbar, 203 Ejector pin, 301 Reduction gearbox, 302 Drive wheel, 303 Guide wheel, 304 Auxiliary wheel, 305 Support plate, 306 Drive motor, 401 Slot hole, 402 Counterweight block, 403 Lifting ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-6This integrated feeding machine for magnesium oxide, silica rock, and rock wool includes a rotating base 1, a support column 2, an operating arm 3, a lifting and lowering material loading assembly 4, a drive device 5, and a counterweight box 6. The support column 2 is fixedly connected to the upper center of the rotating base 1, allowing the base 1 to rotate horizontally. A first sliding guide groove 7 is provided on one side of the support column 2, and a first mounting seat 8 is slidably connected within the groove. The side of the mounting seat 8 is fixedly connected to one end of the operating arm 3, driving the arm to move up and down. A displacement groove is provided at the lower end of the operating arm 3, and a displacement adjusting block 9 is slidably connected within it. A threaded rod is rotatably connected within the groove, and the displacement adjusting block 9 is threaded onto the rod. A motor is fixedly connected to one end of the rod, and the motor is fixedly connected inside the operating arm 3. During use, the motor drives the threaded rod, thereby causing the displacement adjusting block 9 to move along the displacement groove. The sliding displacement adjustment block 9 is fixedly connected to a stepper motor 10 at its lower end. The end of the rotating shaft of the stepper motor 10 is connected to the upper and lower material handling assembly 4, enabling the upper and lower material handling assembly 4 to rotate horizontally. The upper two sides of the first mounting base 8 are fixedly connected to a chain belt. The top of the support column 2 is fixedly connected to a drive device 5. The chain belt passes around the drive device 5 and is fixedly connected to the second mounting base 11. The other side of the support column 2 is provided with a second sliding guide groove 12. The second mounting base 11 is slidably connected in the second sliding guide groove 12. The side of the second mounting base 11 is fixedly connected to a counterweight box 6. In use, the drive device 5 raises the position of the first mounting base 8 upward through the chain belt, or lowers the first mounting base 8 at a certain speed. The counterweight box 6 is used to balance the weight of the operating arm 3 and the material being grasped, greatly reducing the load on the drive motor 306 and improving the system stability and energy efficiency.

[0021] The loading and unloading assembly includes a mounting frame 101, a sliding guide block 102, a chute frame 103, a connecting frame 104, a sliding sleeve 105, a sliding guide rod 106, a suction cup assembly 107, a buffer spring 108, and a pneumatic telescopic rod 109. The lower shaft of the stepper motor 10 is fixedly connected to the mounting frame 101. Sliding guide blocks 102 are fixedly connected to both ends of the mounting frame 101. The sliding guide blocks 102 are slidably connected within the chute frame 103. A fixed frame 110 is fixedly connected to each side, and a pneumatic telescopic rod 109 is fixedly connected to the fixed frame 110. The end of the pneumatic telescopic rod 109 is fixedly connected to the slide rail frame 103. A connecting frame 104 is fixedly connected to each end of the slide rail frame 103, and a sliding sleeve 105 is fixedly connected to each end of the connecting frame 104. A sliding guide rod 106 is slidably connected inside the sliding sleeve 105. The upper end of the sliding guide rod 106 passes through the sliding sleeve 105 and is fixedly connected to the limiting block 111. Next, the lower end of the sliding guide rod 106 passes through the sliding sleeve 105 and is fixedly connected to the suction cup assembly 107. The suction cup assembly 107 is connected to the negative pressure system to provide negative pressure force. A buffer spring 108 is sleeved on the sliding guide rod 106. The two ends of the buffer spring 108 abut against the sliding sleeve 105 and the suction cup assembly 107, respectively. In use, the operating arm 3 descends with the first mounting seat 8, so that the suction cup assembly 107 contacts the surface of the board. At the same time, the suction cup assembly 107 and the sliding guide rod 106 will be subjected to an upward reaction force. This force will compress the buffer spring 108, so that the sliding guide rod 106 slides upward relative to the sliding sleeve 105. The buffer force generated by the compression of the spring can ensure that the suction cup is firmly attached to the board and effectively absorb the impact energy. After the material is picked up, the operating arm 3 is lifted to restore the spiral spring to its original state. Under the action of the limit block 111, the sliding guide rod 106 is prevented from sliding down and disengaging from the sliding sleeve 105.

[0022] A telescopic cylinder 201 is fixedly connected to the middle of the connecting frame 104. A crossbar 202 is fixedly connected to the end of the push rod of the telescopic cylinder 201. Several pins 203 are fixedly connected to the lower end of the crossbar 202. When in use, the telescopic cylinder 201 drives the crossbar 202 to move downward, so that the pins 203 at the lower end of the crossbar 202 are inserted obliquely into the material plate (sulfur-oxygen magnesium board, silicon rock board, rock wool board). After the suction cup assembly 107 adsorbs the surface of the board, the pins 203 pierce into the interior of the board at a certain angle. Through the oblique insertion of the pins 203 on both sides, a certain clamping force can be provided to the board, thereby improving the board gripping ability.

[0023] The drive device 5 includes a reduction gearbox 301, a drive wheel 302, a guide wheel 303, an auxiliary wheel 304, and a support plate 305. In this invention, the drive wheel 302, guide wheel 303, and auxiliary wheel 304 are all sprocket structures adapted to the chain belt. Baffles are provided on both sides of the sprockets to prevent the chain belt from suddenly derailing during operation. The reduction gearbox 301 is fixedly connected to the upper end of the support column 2. A drive motor 306 is fixedly connected to the input end of the reduction gearbox 301. The two output ends of the reduction gearbox 301 are respectively connected to… The drive wheel 302 and the upper two sides of the support column 2 are respectively fixedly connected to the guide wheel 303 and the auxiliary wheel 304. After the chain passes around the drive wheel 302, it passes between the guide wheel 303 and the auxiliary wheel 304. The drive motor 306 starts, and the power is reduced and increased in torque by the reduction gearbox 301 and then transmitted to the two synchronously rotating drive wheels 302. The drive wheels 302 cause the chain to move from one side of the first sliding guide groove 7 to the second sliding guide groove 12 or in the opposite direction, thereby realizing the lifting operation of the first mounting base 8 or the second mounting base 11.

[0024] The upper end of the counterweight box 6 has several slot holes 401, and the counterweight blocks 402 are respectively inserted into the slot holes 401. The upper end of the counterweight block 402 is fixedly connected to the lifting ring 403.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A magnesium sulfate, silicon rock, rock wool loading all-in-one machine, comprising a rotating base (1), a supporting column (2), an operating arm (3), an up-and-down material taking and placing assembly (4), a driving device (5), and a counterweight box (6), characterized in that: A support column (2) is fixedly connected to the upper middle part of the rotating base (1). A first sliding guide groove (7) is provided on one side of the support column (2). A first mounting seat (8) is slidably connected in the first sliding guide groove (7). The side of the first mounting seat (8) is fixedly connected to one end of the operating arm (3). A displacement groove is provided at the lower end of the operating arm (3). A displacement adjusting block (9) is slidably connected in the displacement groove. A stepper motor (10) is fixedly connected to the lower end of the displacement adjusting block (9). The stepper motor (10) has... The end of the rotating shaft is connected to the upper and lower material handling assembly (4). The upper two sides of the first mounting base (8) are respectively fixedly connected with chain belts. The top of the support column (2) is fixedly connected with a driving device (5). The chain belt passes around the driving device (5) and is fixedly connected to the second mounting base (11). The other side of the support column (2) is provided with a second sliding guide groove (12). The second mounting base (11) is slidably connected in the second sliding guide groove (12). The side of the second mounting base (11) is fixedly connected with a counterweight box (6).

2. The magnesium oxysulfate, silicalite, rock wool feeding all-in-one machine according to claim 1, characterized in that: The upper and lower material handling assembly (4) includes a mounting frame (101), a sliding guide block (102), a slide rail frame (103), a connecting frame (104), a sliding sleeve (105), a sliding guide rod (106), a suction cup assembly (107), a buffer spring (108), and a pneumatic telescopic rod (109). The lower shaft of the stepper motor (10) is fixedly connected to the mounting frame (101). The mounting frame (101) is fixedly connected to both ends of the sliding guide block (102). The sliding guide block (102) is slidably connected in the slide rail frame (103). The sliding guide block (102) is fixedly connected to both sides of the sliding guide block (102). A pneumatic telescopic rod (109) is fixedly connected to the fixed frame (110). The end of the rod (109) is fixedly connected to the slide rail frame (103). The two ends of the slide rail frame (103) are respectively fixedly connected to the connecting frame (104). The two ends of the connecting frame (104) are fixedly connected to the sliding sleeve tube (105). The sliding guide rod (106) is slidably connected inside the sliding sleeve tube (105). The upper end of the sliding guide rod (106) passes through the sliding sleeve tube (105) and is fixedly connected to the limiting block (111). The lower end of the sliding guide rod (106) passes through the sliding sleeve tube (105) and is fixedly connected to the suction cup assembly (107). A buffer spring (108) is sleeved on the sliding guide rod (106). The two ends of the buffer spring (108) abut against the sliding sleeve tube (105) and the suction cup assembly (107) respectively. 3.The magnesium oxysulfate, silicon rock, and rock wool feeding all-in-one machine of claim 2, characterized in that: A telescopic cylinder (201) is fixedly connected to the middle of the connecting frame (104). A crossbar (202) is fixedly connected to the end of the push rod of the telescopic cylinder (201). Several push pins (203) are fixedly connected to the lower end of the crossbar (202).

4. The magnesium oxysulfate, silicalite, rock wool feeding all-in-one machine according to claim 1, characterized in that: The drive device (5) includes a reduction gearbox (301), a drive wheel (302), a guide wheel (303), an auxiliary wheel (304), and a support plate (305). The upper end of the support column (2) is fixedly connected to the reduction gearbox (301). The input end of the reduction gearbox (301) is fixedly connected to the drive motor (306). The two output ends of the reduction gearbox (301) are respectively connected to the drive wheel (302). The upper two sides of the support column (2) are respectively fixedly connected to the guide wheel (303) and the auxiliary wheel (304). The chain passes through the guide wheel (303) and the auxiliary wheel (304) after passing around the drive wheel (302). 5.The magnesium oxysulfate, silicon rock, and rock wool feeding all-in-one machine of claim 1, wherein: The counterweight box (6) has several slot holes (401) at its upper end, and the counterweight blocks (402) are respectively inserted into the slot holes (401). The upper end of the counterweight block (402) is fixedly connected with a lifting ring (403).

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