Automatic aluminium alloy ingot stacking machine

Abstract

This utility model relates to the field of aluminum alloy ingot transportation technology and discloses an automatic aluminum alloy ingot stacking machine, including a base assembly. A first screw drive assembly and a second screw drive assembly are mounted on the top of the base assembly. A support assembly is mounted on the top of the first and second screw drive assemblies, and an adjusting clamping assembly is mounted on the front end of the support assembly. This utility model replaces the direct-drive motor method in traditional devices with the current first screw drive assembly. This allows for reduced vibration and impact during transmission through the threaded connection between the internal threaded rod and threaded block, lowering the risk of component damage due to transmission instability. This improves the overall stability and reliability of the stacking machine, reduces the frequency of maintenance and replacement, and saves time and costs.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy ingot transportation technology, specifically to an automatic aluminum alloy ingot stacking machine. Background Technology

[0002] In the aluminum alloy processing industry, aluminum alloy ingots need to be stacked neatly after casting and cooling in order to optimize storage and transportation space and ensure safety. Stacking efficiency and quality directly affect subsequent production flow. At present, most small and medium-sized enterprises in China still rely on manual stacking.

[0003] Application number "CN201620930086.2" discloses an aluminum alloy ingot stacking device, including an aluminum ingot finished product conveyor belt, a gripping mechanism, a stacking lifting support, a stacking transverse support, a stacking transverse beam, a gradually descending stacking platform, a stacking transfer device, and a stacking conveyor belt. The aluminum ingot finished product conveyor belt includes an aluminum ingot receiving end and an aluminum ingot stacking end. A limiting baffle is provided on one side of the aluminum ingot stacking end on the aluminum ingot finished product conveyor belt. The bottom end of the stacking lifting support is connected to the gripping mechanism through a pull rod. The stacking lifting support is located below the stacking transverse support and is connected through a lifting hydraulic cylinder. The stacking transverse support is located on the stacking transverse beam. A stacking hydraulic cylinder is provided at the bottom of the gradually descending stacking platform. This invention features a small robotic arm movement range during operation, thus requiring less space. It also boasts high efficiency and low energy consumption, allowing for direct transport of aluminum ingots placed on stacking platforms by forklifts, resulting in a high degree of automation. However, a drawback is its reliance on hydraulic rods or direct motor braking, which can easily generate significant vibration and impact during braking. This dynamic force exacerbates component wear, leading to increased equipment maintenance frequency, shorter replacement cycles for core components, and consequently higher maintenance costs. Furthermore, frequent downtime significantly reduces overall stacking efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an automatic aluminum alloy ingot stacking machine that solves the problem of devices relying on hydraulic rods or motors for direct braking, which easily generates significant vibration and impact during braking. This dynamic force exacerbates the wear and tear of parts, leading to increased equipment maintenance frequency, shorter replacement cycles for core components, and thus increased operation and maintenance costs. At the same time, frequent downtime also significantly reduces the overall stacking efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is an automatic stacking machine for aluminum alloy ingots, including a base assembly. A screw drive assembly one and a screw drive assembly two are installed on the top of the base assembly. A support assembly is installed on the top of the screw drive assembly one and the screw drive assembly two. An adjusting clamping assembly is installed at the front end of the support assembly. The helical transmission assembly includes a rotating mechanism, a transmission belt device is installed at the end of the rotating mechanism, a threaded rod is installed in the middle of the transmission end of the transmission belt device, a threaded block is installed on the outer side of the middle of the threaded rod, the threaded block is installed in the middle of the bottom of the limiting slide plate, and the bottom sides of the limiting slide plate are slidably installed on the top slide rail of the mounting frame.

[0006] Furthermore, the base assembly includes a fixed base plate, a mounting base is mounted on the top of the fixed base plate, a rotating disk is mounted on the top of the mounting base, a mounting frame is mounted on the top of the rotating disk, and slide rails are mounted on the top and rear ends of the mounting frame.

[0007] Furthermore, the rotating mechanism is installed inside the front side of the mounting frame.

[0008] Furthermore, the second helical transmission assembly includes a second rotating mechanism, which is installed on the rear inner wall of the mounting frame. A second transmission belt device is installed at the bottom of the second rotating mechanism. A second threaded rod is installed in the middle of the transmission end of the second transmission belt device. A second limiting slide plate is installed on the outer side of the second threaded rod through a threaded plate. The second limiting slide plate is slidably installed on the slide rail on the rear side of the mounting frame. A connecting hinge is installed in the middle of the inner wall of the second limiting slide plate.

[0009] Furthermore, the bracket assembly includes an adjusting bracket one and an adjusting bracket two. The adjusting bracket one is limited and installed at the top of the limiting slide plate one, and the adjusting bracket two is limited and installed at the bottom of the connecting hinge. The top of the adjusting bracket two and the adjusting bracket one are limited and installed with extension rods.

[0010] Furthermore, the adjusting clamping assembly includes a transmission box, which is installed at the top of the end of the extension rod, and a clamping seat is installed at the bottom of the transmission box. Pneumatic support rods are installed on both sides of the bottom of the clamping seat via support plates, and anti-detachment grippers are installed on the inner ends of the pneumatic support rods on both sides.

[0011] This utility model has the following beneficial effects: (1) By replacing the direct drive of the motor in the traditional device with the current screw transmission component, the device can reduce vibration and impact during transmission through the threaded connection between the internal threaded rod and the threaded block, thereby reducing the risk of component damage caused by unstable transmission, thus improving the overall stability and reliability of the palletizer, reducing the frequency of maintenance and replacement, and saving time and cost.

[0012] (2) By installing an adjustable clamping component on the device, the device can be clamped to different sizes when using the device, making the device more convenient to use.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of the device; Figure 2 This is a schematic diagram of the screw drive assembly in the device; Figure 3 This is a schematic diagram of the second helical drive assembly in the device; Figure 4 This is a schematic diagram of the structure of the adjustment clamping assembly in the device; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Base assembly; 2. Screw drive assembly one; 3. Screw drive assembly two; 4. Bracket assembly; 5. Adjustable clamping assembly; 101. Fixed base plate; 102. Mounting base; 103. Rotary disc; 104. Mounting frame; 201. Rotating mechanism one; 202. Transmission belt device one; 203. Threaded rod one; 204. Threaded block; 205. Limiting slide plate one; 301. Rotating mechanism two; 302. Transmission belt device two; 303. Threaded rod two; 304. Connecting hinge; 305. Limiting slide plate two; 401. Adjustable bracket one; 402. Adjustable bracket two; 403. Extension support rod; 501. Transmission box; 502. Clamping seat; 503. Pneumatic support rod; 504. Anti-detachment gripper. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-4As shown, this utility model is an automatic stacking machine for aluminum alloy ingots, including a base assembly 1, a screw drive assembly 2 and a screw drive assembly 3 installed on the top of the base assembly 1, a support assembly 4 installed on the top of the screw drive assembly 2 and the screw drive assembly 3, and an adjusting clamping assembly 5 installed at the front end of the support assembly 4. The screw drive assembly 2 includes a rotating mechanism 201. A drive belt device 202 is installed at the end of the rotating mechanism 201. A threaded rod 203 is installed in the middle of the drive end of the drive belt device 202. A threaded block 204 is installed on the outer side of the middle of the threaded rod 203. The threaded block 204 is installed in the middle of the bottom of the limiting slide plate 205. The bottom sides of the limiting slide plate 205 are slidably installed on the top slide rail of the mounting frame 104.

[0018] By replacing the direct-drive motor in the traditional device with the current screw drive assembly 2, the threaded connection between the internal threaded rod and the threaded block 204 can reduce vibration and impact during transmission, thereby reducing the risk of component damage due to transmission instability. This improves the overall stability and reliability of the palletizer, reduces the frequency of maintenance and replacement, and saves time and costs.

[0019] The base assembly 1 includes a fixed base plate 101, a mounting base 102 mounted on the top of the fixed base plate 101, a rotating disk 103 mounted on the top of the mounting base 102, a mounting frame 104 mounted on the top of the rotating disk 103, and slide rails mounted on the top and rear ends of the mounting frame 104. Specifically, the base assembly 1 includes a fixed base plate 101, a mounting base 102 mounted on the top of the fixed base plate 101, a rotating disk 103 mounted on the top of the mounting base 102, a mounting frame 104 mounted on the top of the rotating disk 103, and slide rails mounted on the top and rear ends of the mounting frame 104.

[0020] Rotary mechanism 201 is installed inside the front side of mounting frame 104. The screw drive assembly 2 includes rotary mechanism 201. Rotary mechanism 201 is installed inside the front side of mounting frame 104. A drive belt device 202 is installed at its end. A threaded rod 203 is installed in the middle of the drive end of drive belt device 202. A threaded block 204 is installed on the outer side of the middle of threaded rod 203. The threaded block 204 is installed in the middle of the bottom of limiting slide plate 205. The bottom sides of limiting slide plate 205 are slidably installed on the top slide rail of mounting frame 104.

[0021] The screw drive assembly 23 includes a rotating mechanism 201, which is mounted on the rear inner wall of the mounting frame 104. A transmission belt device 202 is mounted on the bottom of the rotating mechanism 201. A threaded rod 203 is mounted in the middle of the transmission end of the transmission belt device 202. A limiting slide plate 205 is mounted on the outer side of the threaded rod 203 through a threaded plate. The limiting slide plate 205 is slidably mounted on the slide rail on the rear side of the mounting frame 104, and a connecting hinge is mounted in the middle of the inner wall of the limiting slide plate 205. 304, the screw drive assembly 2 includes a rotating mechanism 2 301, which is installed on the rear inner wall of the mounting frame 104. A transmission belt device 2 302 is installed at its bottom. A threaded rod 2 303 is installed in the middle of the transmission end of the transmission belt device 2 302. A limiting slide plate 2 305 is installed on the outside of the threaded rod 2 303 through a threaded plate. The limiting slide plate 2 305 is slidably installed on the slide rail on the rear side of the mounting frame 104, and a connecting hinge 304 is installed in the middle of the inner wall of the limiting slide plate 2 305.

[0022] The bracket assembly 4 includes an adjusting bracket 1 401 and an adjusting bracket 2 402. The adjusting bracket 1 401 is limited and installed at the top of the limiting slide plate 205. The adjusting bracket 2 402 is limited and installed at the bottom of the connecting hinge 304. An extension rod 403 is installed at the top of the adjusting bracket 2 402 and the adjusting bracket 1 401.

[0023] The adjustable clamping assembly 5 includes a transmission box 501, which is installed at the top end of the extension support rod 403. A clamping seat 502 is installed at the bottom of the transmission box 501. Pneumatic support rods 503 are installed on both sides of the bottom of the clamping seat 502 via support plates. Anti-detachment grippers 504 are installed at the inner ends of the pneumatic support rods 503 on both sides.

[0024] This automatic stacking machine for aluminum alloy ingots includes a base assembly 1. A screw drive assembly 2 and a screw drive assembly 3 are mounted on the top of the base assembly 1. A support assembly 4 is mounted on the top of the screw drive assemblies 2 and 3. An adjusting clamping assembly 5 is mounted at the front end of the support assembly 4. The screw drive assembly 2 includes a rotor 201, which is installed inside the front of a mounting frame 104. A drive belt device 202 is mounted at its end. A threaded rod 203 is mounted in the middle of the drive end of the drive belt device 202. A threaded block 204 is mounted on the outer side of the threaded rod 203 and is mounted at the bottom center of a limiting slide plate 205. The bottom sides of the limiting slide plate 205 are slidably mounted on the top slide rails of the mounting frame 104. The base assembly 1 specifically includes a fixed base plate 101. A mounting base 102 is mounted on the top of the fixed base plate 101. A rotating... The rotating disk 103 has a mounting frame 104 installed on its top. Slide rails are installed on the top and rear ends of the mounting frame 104. The screw drive assembly 3 includes a rotating mechanism 301, which is mounted on the rear inner wall of the mounting frame 104. A transmission belt device 302 is installed at its bottom. A threaded rod 303 is installed at the middle of the transmission end of the transmission belt device 302. A limiting slide plate 305 is installed on the outer side of the threaded rod 303 via a threaded plate. The second sliding plate 305 is slidably mounted on the slide rail on the rear side of the mounting frame 104, and a connecting hinge 304 is installed in the middle of the inner wall of the second sliding plate 305; the bracket assembly 4 includes an adjusting bracket 401 and an adjusting bracket 402. The adjusting bracket 401 is limited and mounted on the top of the first sliding plate 205, and the bottom of the adjusting bracket 402 is limited and mounted on the connecting hinge 304. An extension rod 403 is installed at the top of the adjusting bracket 402 and the adjusting bracket 401.The adjusting clamping assembly 5 includes a transmission box 501, which is installed at the top end of the extension support rod 403. A clamping seat 502 is installed at the bottom of the transmission box 501. Pneumatic support rods 503 are installed on both sides of the bottom of the clamping seat 502 via support plates. Anti-detachment grippers 504 are installed at the inner ends of the pneumatic support rods 503 on both sides. During operation, after the equipment is started, the mounting base 102 in the base assembly 1 remains fixed to the fixed base plate 101. According to stacking requirements, the rotating disk 103 drives the mounting frame 104 to rotate to the preset working direction. Simultaneously, the sliding mechanism on the mounting frame 104... The track completes the initial limiting of the screw drive assembly 12 and screw drive assembly 23, starts the rotating mechanism 201 of screw drive assembly 12, drives the threaded rod 203 to rotate through the transmission belt device 202, and the threaded block 204 drives the limiting slide plate 205 to slide along the top slide rail of the mounting frame 104. Adjust the front lateral position of the adjusting bracket 401, and simultaneously start the rotating mechanism 301 of screw drive assembly 23, drives the threaded rod 303 to rotate through the transmission belt device 302, and the threaded plate drives the limiting slide plate 305 to slide along the rear slide rail of the mounting frame 104. By adjusting the rear position and angle of the second adjustment bracket 402 in conjunction with the connecting hinge 304, the telescopic height of the first adjustment bracket 401 and the second adjustment bracket 402 is adjusted. The working radius is extended by the extension rod 403, and the adjusting clamping assembly 5 is conveyed to the position where the aluminum alloy ingot is to be gripped. The transmission box 501 in the adjusting clamping assembly 5 drives the clamping seat 502 to rotate, aligning the anti-detachment gripper 504 with the aluminum alloy ingot. Subsequently, the pneumatic support rods 503 on both sides of the bottom of the clamping seat 502 retract, causing the anti-detachment gripper 504 to close, firmly clamping the aluminum alloy ingot and preventing it from falling off during gripping. The above adjustments, through the coordinated action of screw drive assembly 2, screw drive assembly 3, and support assembly 4, move the adjusting clamping assembly 5, which grips the aluminum alloy ingots, to the preset stacking position. During this process, the stacking direction can be finely adjusted via the rotary table 103 to ensure stacking accuracy. After reaching the stacking position, the pneumatic support rod 503 extends, causing the anti-detachment gripper 504 to open and place the aluminum alloy ingot in the designated position. Then, the adjusting clamping assembly 5 is reset, and the above steps are repeated until the preset number of aluminum alloy ingots are stacked. After the operation is completed, all components of the equipment are reset to their initial state.

[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic stacking machine for aluminum alloy ingots, comprising a base assembly (1), characterized in that: The base assembly (1) is equipped with a screw drive assembly one (2) and a screw drive assembly two (3) on its top. The screw drive assembly one (2) and the screw drive assembly two (3) are equipped with a support assembly (4) on their top. The support assembly (4) is equipped with an adjustment clamping assembly (5) at its front end. The helical transmission assembly (2) includes a rotating mechanism (201), a transmission belt device (202) is installed at the end of the rotating mechanism (201), a threaded rod (203) is installed in the middle of the transmission end of the transmission belt device (202), a threaded block (204) is installed on the outer side of the middle of the threaded rod (203), the threaded block (204) is installed in the middle of the bottom of the limiting slide plate (205), and the bottom sides of the limiting slide plate (205) are slidably installed on the top slide rail of the mounting frame (104).

2. The automatic stacking machine for aluminum alloy ingots according to claim 1, characterized in that: The base assembly (1) includes a fixed base plate (101), a mounting base (102) is mounted on the top of the fixed base plate (101), a rotating disk (103) is mounted on the top of the mounting base (102), a mounting frame (104) is mounted on the top of the rotating disk (103), and slide rails are mounted on the top and rear ends of the mounting frame (104).

3. The automatic stacking machine for aluminum alloy ingots according to claim 1, characterized in that: The rotating mechanism (201) is installed inside the front side of the mounting frame (104).

4. An automatic stacking machine for aluminum alloy ingots according to claim 1, characterized in that: The second helical transmission assembly (3) includes a second rotating mechanism (301), which is installed on the rear inner wall of the mounting frame (104). A second transmission belt device (302) is installed at the bottom of the second rotating mechanism (301). A second threaded rod (303) is installed in the middle of the transmission end of the second transmission belt device (302). A second limiting slide plate (305) is installed on the outside of the second threaded rod (303) through a threaded plate. The second limiting slide plate (305) is slidably installed on the slide rail on the rear side of the mounting frame (104). A connecting hinge (304) is installed in the middle of the inner wall of the second limiting slide plate (305).

5. An automatic stacking machine for aluminum alloy ingots according to claim 1, characterized in that: The bracket assembly (4) includes an adjustment bracket one (401) and an adjustment bracket two (402). The adjustment bracket one (401) is limited and installed on the top of the limiting slide plate one (205). The bottom of the adjustment bracket two (402) is limited and installed on the connecting hinge (304). An extension rod (403) is installed on the top of the adjustment bracket two (402) and the adjustment bracket one (401).

6. An automatic stacking machine for aluminum alloy ingots according to claim 1, characterized in that: The adjusting clamping assembly (5) includes a transmission box (501), which is installed at the top end of the extension rod (403), and a clamping seat (502) is installed at the bottom of the transmission box (501). Pneumatic support rods (503) are installed on both sides of the bottom of the clamping seat (502) through support plates, and anti-detachment grippers (504) are installed on the inner ends of the pneumatic support rods (503) on both sides.

Images