A solid discharge device

Abstract

This utility model belongs to the field of automatic unloading technology, specifically relating to a solid unloading device, comprising: a support structure including a base, a column, and a connecting platform, wherein the connecting platform is stably installed on the base via the column; a lifting mechanism, which is fixed to the column via a mounting bracket and connected to the connecting platform; and a linear guide assembly including two sets of linear slide rails, respectively installed on the opposite surfaces of the column and the mounting bracket. This utility model can effectively improve the unloading efficiency of lithium salt tanks, avoid material residue inside the tank, and achieve fully enclosed cleaning of the inside of the lithium salt tank.

Description

Technical Field

[0001] This utility model belongs to the field of automatic unloading technology, specifically relating to a solid unloading device. Background Technology

[0002] Solid unloading devices are suitable for scenarios involving the transfer, collection, and distribution of additives in the lithium battery industry. They are indispensable equipment in the storage and transportation of sealed lithium salt tanks.

[0003] In most existing solid waste unloading processes, workers invert lithium salt containers and open the valves to unload the material, allowing it to flow under its own weight into the next process or into another lithium salt container. This process not only fails to guarantee a sealed operation, allowing the lithium salt to be contaminated by external impurities, but also results in material residue remaining on the inner wall of the inverted container, leading to material waste during unloading. Utility Model Content

[0004] The purpose of this utility model is to provide a solid unloading device, comprising:

[0005] The supporting structure includes a base, a column, and a connecting platform, wherein the connecting platform is stably installed on the base via the column;

[0006] The lifting mechanism is fixed to the column via a mounting bracket and connected to the connecting platform;

[0007] The linear guide assembly includes two sets of linear guides, which are respectively installed on the opposite surfaces of the column and the mounting bracket.

[0008] Preferably, it also includes a feeding channel, which is an inverted "Y" shaped structure embedded in the connecting platform, and is divided into a vertical stirring tube and a downwardly angled feeding tube.

[0009] Preferably, the lifting mechanism is assembled from a helical gear reducer motor and a bevel gear ball screw lifting platform, with both ends of the bevel gear ball screw lifting platform slidably mounted on the linear guide assembly.

[0010] Preferably, a flexible stirring device is installed on the bevel gear ball screw lifting platform. The bottom of the flexible stirring device is connected to a stirring reduction motor, and three PTFE flexible blades are bonded to the top and extend into the stirring tube.

[0011] Preferably, a shaft seal structure is provided on the surface of the rod below the PTFE flexible blade, and the shaft seal structure is a double-lip seal.

[0012] The beneficial effects of this utility model are:

[0013] The flexible stirring device and the double-lip sealing structure on the surface allow the lithium salt tank to be cleaned after the material inside the tank falls due to its own gravity, and the lithium salt adhering to the inside of the tank can also be cleaned up. At the same time, the entire unloading process is in a sealed state, which effectively prevents the lithium salt from being contaminated by external impurities.

[0014] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this utility model;

[0018] Figure 2 This is an overall cross-sectional view of an embodiment of the present utility model;

[0019] Figure 3 This is a structural diagram of the lifting device according to an embodiment of the present utility model;

[0020] Figure 4 A perspective view of the flexible stirring device according to an embodiment of the present invention.

[0021] In the picture:

[0022] Support structure 1, base 101, column 102, connecting platform 103, lifting mechanism 2, mounting frame 201, helical gear reducer motor 202, bevel gear ball screw lifting platform 203, linear guide assembly 3, linear slide rail 301, material discharge channel 4, stirring pipe 401, material discharge pipe 402, flexible stirring device 5, stirring reducer motor 501, PTFE flexible blades 502, shaft seal structure 503. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] like Figures 1 to 4 As shown, this embodiment provides a solid unloading device, including: a support structure 1, which includes a base 101, a column 102, and a connecting platform 103. The connecting platform 103 is stably installed on the base 101 via the column 102 and is made of low-alloy carbon steel profile with a powder coating process to provide high strength and high rigidity structural support; a lifting mechanism 2, which is fixed to the column 102 via a mounting bracket 201 and connected to the connecting platform 103; and a linear guide assembly 3, which includes two sets of linear slide rails 301, respectively installed on the opposite surfaces of the column 102 and the mounting bracket 201.

[0025] It also includes a feeding channel 4, which is an inverted "Y" shaped structure embedded in the connecting platform 103, and is divided into a vertical stirring tube 401 and a downwardly angled feeding tube 402.

[0026] The lifting mechanism 2 is assembled from a helical gear reducer motor 202 and a bevel gear ball screw lifting platform 203. The drive end of the helical gear reducer motor 202 is connected to the screw in the bevel gear ball screw lifting platform 203. The two ends of the bevel gear ball screw lifting platform 203 are slidably mounted on the linear guide assembly 3, so that the bevel gear ball screw lifting platform 203 moves up and down along the linear guide assembly 3 under the drive of the helical gear reducer motor 202.

[0027] A flexible stirring device 5 is installed on the bevel gear ball screw lifting platform 203. The bottom of the flexible stirring device 5 is connected to a stirring reduction motor 501, and three PTFE flexible blades 502 are bonded to its top, extending into the stirring tube 401. A shaft seal structure 503 is provided on the surface of the rod below the PTFE flexible blades 502. The shaft seal structure 503 is a double-lip seal, which has a long service life and excellent sealing performance. It is interference-fitted with the internal space of the stirring tube 401, allowing the rod to slide relative to the middle of the shaft seal structure 503 during the lifting and lowering of the flexible stirring device 5. This does not affect the movement of the rod while effectively achieving a sealing effect. As the flexible stirring device 5 moves up and down along with the bevel gear ball screw lifting platform 203, the stirring reduction motor 501 also starts, causing the flexible stirring device 5 to rotate. As it rotates, the top PTFE flexible blades 502 are thrown off by inertia, thus efficiently cleaning the inner wall of the tank and quickly removing lithium salts adhering to the inner wall.

[0028] In summary, after the receiving tank of the next process is connected to the discharge pipe 402, the lithium salt tank is inverted and placed on top of the discharge channel 4. At this time, the flexible stirring device 5 is in its initial bottom position, the shaft seal structure 503 is in a sealed state with the stirring pipe 401, and the PTFE flexible blades 502 are compressed under the limiting effect of the pipe. At this time, the switch valve at the outlet of the lithium salt tank is opened, and the material enters the receiving tank along the discharge pipe 402 until the material in the lithium salt tank is emptied. When the material in the lithium salt tank stops falling, the bottom stirring reduction motor 501 starts, driving the flexible stirring device 5 to rotate, and gradually rises with the bevel gear ball screw lifting platform 203 under the drive of the gear reduction motor 202. When the PTFE flexible blade 502 passes through the outlet channel of the lithium salt tank and enters the tank, the PTFE flexible blade 502 will extend with inertia, and in the extended state, it can ensure that it can touch the inner wall of the tank. Therefore, as the gear ball screw lifting platform 203 rises and falls, the lithium salt adhering to the inner wall of the tank can be effectively cleaned, avoiding waste caused by material leakage during the lithium salt filling process.

[0029] All the devices selected in this application (parts whose specific structures are not specified) are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0030] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A solid unloading device, characterized in that, include: The support structure (1) includes a base (101), a column (102) and a connecting platform (103), wherein the connecting platform (103) is stably installed on the base (101) via the column (102); The lifting mechanism (2) is fixed to the column (102) by the mounting bracket (201) and connected to the connecting platform (103). The linear guide assembly (3) includes two sets of linear guides (301), which are respectively installed on the opposite surfaces of the column (102) and the mounting bracket (201).

2. The solid unloading device according to claim 1, characterized in that: It also includes a feeding channel (4), which is an inverted "Y" shaped structure, embedded in the connecting platform (103), and is divided into a vertical stirring tube (401) and a downward-sloping feeding tube (402).

3. The solid unloading device according to claim 2, characterized in that: The lifting mechanism (2) is assembled from a helical gear reducer motor (202) and a bevel gear ball screw lifting platform (203), with both ends of the bevel gear ball screw lifting platform (203) slidably mounted on the linear guide assembly (3).

4. The solid unloading device according to claim 3, characterized in that: A flexible stirring device (5) is installed on the bevel gear ball screw lifting platform (203). The bottom of the flexible stirring device (5) is connected to a stirring reduction motor (501), and three PTFE flexible blades (502) are bonded to the top, extending into the stirring tube (401).

5. The solid unloading device according to claim 4, characterized in that: A shaft seal structure (503) is provided on the surface of the rod body below the PTFE flexible blade (502), and the shaft seal structure (503) is a double-lip seal.

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