Lead acid battery grid coiling machine

Abstract

This utility model discloses a lead-acid battery grid winding machine, relating to the field of battery processing technology. The utility model includes a locking part for locking the components; and a replacement part mounted above the locking part for replacing the winding reels. After the locking part is locked, the replacement part is rotated to alternately replace the full winding reels. This utility model uses a push rod, specifically a hydraulic rod, to push a rotating block upwards. The rotating block then pushes a replacement plate upwards. As the replacement plate moves upwards, it simultaneously moves the winding reels. Because the adapter rod is in a locked state, the adapter block disengages from the adapter slot when the winding reel moves upwards. Then, rotating the replacement plate turns the other winding reel around, completing the alternation of the winding reels. This eliminates the need to stop the machine to replace the winding reels, greatly shortening the replacement time.

Description

Technical Field

[0001] This utility model belongs to the field of battery processing technology, and in particular relates to a lead-acid battery grid winding machine. Background Technology

[0002] The grid of a lead-acid battery is one of the core components of the battery. It mainly serves as the current-collecting framework for the electrodes and the supporting carrier for the active materials. Its performance directly affects the conductivity, lifespan, and stability of the battery. The grid is the conductive framework of the electrodes (positive / negative electrodes) and is responsible for conducting and uniformly distributing the current.

[0003] Existing grid strip production is usually continuous, and the machine cannot be stopped to reduce speed. However, most common take-up reels are single, which means that it takes a lot of time to remove a full take-up reel and replace it with a new one. Grid strips are continuously produced without stopping the machine, resulting in waste of grid strips. To address this, we provide a lead-acid battery grid take-up machine. Utility Model Content

[0004] The purpose of this invention is to provide a lead-acid battery grid winding machine. By moving the push rod 221 upward, the winding reel is moved. Since the adapter rod is in a locked state, the adapter block will disengage from the adapter slot when the winding reel moves upward. Then, the push rod is rotated to turn the other side of the winding reel over, completing the alternation of the winding reels. There is no need to stop the machine to replace the winding reel, which greatly shortens the replacement time. This solves the problem that in the past, it wasted a lot of time to remove the full winding reel and replace it with a new winding reel, and the grid strip would continue to be produced without stopping the machine, resulting in waste of grid strip.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a lead-acid battery grid winding machine, including a locking part for locking the components; and

[0007] A replacement unit is installed above the locking unit and is used to replace the reel;

[0008] After the locking unit locks the reel, the rotating unit is used to alternate the filled reels.

[0009] Furthermore, the locking part includes a support component for supporting the component;

[0010] A locking component, installed inside a support component, the locking component being used to perform locking and limiting; and

[0011] A power assembly, which is installed inside the support assembly, is used to provide power;

[0012] The locking component is located to the right of the support component, and the power component is located below the locking component.

[0013] Furthermore, the replacement unit includes a replacement assembly for alternately replacing the reels;

[0014] A push assembly, mounted below the replacement assembly, the push assembly being used to connect to the power assembly; and

[0015] A sound-generating component is mounted above a support component and is used to confirm whether the replacement component is installed in place.

[0016] There are two replacement components and two driving components. When the replacement component rotates, the sound-generating component will retract.

[0017] Furthermore, the support assembly includes a support platform, a hydraulic rod is fixedly connected inside the support platform, and a rotating block is fixedly connected to the top of the hydraulic rod;

[0018] The locking assembly includes a connecting rod that is slidably connected inside the support platform. The right side of the connecting rod passes through the support platform. A handle is fixedly connected to the right side of the connecting rod. A spring is sleeved on the outer surface of the connecting rod. The left side of the spring is fixedly connected to the outer surface of the connecting rod. A locking block is fixedly connected to the left side of the connecting rod.

[0019] The top of the card block is tilted, and the connecting rod slides inside the support platform.

[0020] Furthermore, the power assembly includes a motor fixedly connected inside the support platform, a spline shaft fixedly connected to the top output end of the motor, a second spring sleeved on the outer surface of the spline shaft, a rotating plate fixedly connected to the top of the second spring, an adapter rod slidably connected to the top of the rotating plate, and an adapter groove opened on the top of the adapter rod.

[0021] The spline shaft extends into the interior of the adapter rod, and the outer surface of the spline shaft is slidably connected to the inner wall of the adapter rod.

[0022] Furthermore, the replacement assembly includes a replacement plate rotatably connected to the top of the rotating block, and a winding reel is provided on the top left and right sides of the replacement plate, with a connecting ring snapped into the inner wall of the winding reel;

[0023] The pushing assembly includes a pushing rod slidably connected to the inner wall of the changing plate. The top of the pushing rod is fixedly connected to the bottom of the connecting ring. A second rotating plate is slidably connected to the inner wall of the changing plate. A third spring is fixedly connected to the top of the second rotating plate. An adapter block is fixedly connected to the bottom of the pushing rod. When there is no item on the top of the take-up reel, the pushing rod is at the topmost position.

[0024] Spring 3 is sleeved on the outer surface of the push rod. The outer surface of the adapter block is adapted to the inner wall of the adapter groove. When the adapter block does not enter the adapter groove, spring 2 is still in a compressed state. When the adapter rod rotates, it drives the adapter groove to rotate. When the adapter groove is aligned with the adapter block, spring 2 rebounds and pushes the adapter groove upward, so that the adapter block enters the adapter groove.

[0025] Furthermore, the sound-generating component includes a fixed rod fixedly connected to the top of the support platform, a spring four fixedly connected to the inner wall of the fixed rod, an impact block fixedly connected to the top of the spring four, and a sound-generating copper cavity block fixedly connected to the bottom of the replacement plate.

[0026] The outer surface of the impact block is slidably connected to the inner wall of the fixing rod, and the top of the impact block is in contact with the bottom of the sound-generating copper cavity block. When the replacement plate is rotated, the impact block will detach from the bottom of the sound-generating copper cavity block and be squeezed into the fixing rod. Only when the empty winding reel on the other side is rotated to the appropriate position will the spring return to push the impact block upward, so that it impacts the sound-generating copper cavity block.

[0027] This utility model has the following beneficial effects:

[0028] 1. This utility model uses a push rod, specifically a hydraulic rod, to move a rotating block upwards. The rotating block then moves a changing plate upwards. As the changing plate moves upwards, it simultaneously moves the take-up reel. Since the adapter rod is in a locked state, the adapter block disengages from the adapter slot when the take-up reel moves upwards. Then, the changing plate is rotated to turn the take-up reel on the other side, completing the alternation of the take-up reels. This eliminates the need to stop the machine to change the take-up reel, greatly shortening the change time.

[0029] 2. This utility model incorporates a locking block. Specifically, during the winding process, the weight of the winding reel gradually increases, causing the push rod to move downwards and simultaneously compress the spring three. As the push rod moves downwards, it also pushes the adapter rod downwards, allowing it to slide along the spline shaft. During the downward movement of the adapter rod, it compresses the locking block and simultaneously pushes the rotating plate one to compress the spring two, causing the locking block to move to the right and compress the spring one. Once the adapter rod moves above the locking block, the spring one rebounds, pushing the locking block above the adapter rod to lock it in place, preventing jamming during reel replacement.

[0030] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0031] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0033] Figure 2 This is a front sectional view of the support platform of this utility model.

[0034] Figure 3 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0035] Figure 4 This is a schematic diagram of the push rod structure of this utility model;

[0036] Figure 5 This is a schematic diagram of the overall structure of the spline shaft of this utility model.

[0037] The attached diagram lists the components represented by each number as follows:

[0038] 1. Locking part; 11. Support assembly; 111. Support platform; 112. Hydraulic rod; 113. Rotating block; 12. Locking assembly; 121. Handle; 122. Locking block; 123. Connecting rod; 124. Spring one; 13. Power assembly; 131. Motor; 132. Splined shaft; 133. Spring two; 134. Adapter rod; 135. Adapter groove; 136. Rotating plate one; 2. Replacement part; 21. Replacement assembly; 211. Replacement plate; 212. Rewinding reel; 213. Connecting ring; 22. Push assembly; 221. Push rod; 222. Spring three; 224. Rotating plate two; 223. Adapter block; 23. Sound generating assembly; 231. Fixing rod; 232. Spring four; 233. Impact block; 234. Sound generating copper cavity block. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0040] Please see Figures 1-5 As shown, this utility model is a lead-acid battery grid winding machine, including a locking part 1, which is used to lock the components; and

[0041] Replacement unit 2 is installed above locking unit 1 and is used to replace the reel;

[0042] In this process, after the locking part 1 completes the locking, the rotating replacement part 2 is rotated to alternately replace the filled reels.

[0043] The locking part 1 includes a support component 11, which is used to support the component;

[0044] Locking component 12, installed inside support component 11, is used to perform locking and limiting; and

[0045] Power assembly 13 is installed inside support assembly 11 and is used to provide power;

[0046] The locking component 12 is located on the right side of the support component 11, and the power component 13 is located below the locking component 12.

[0047] The replacement unit 2 includes a replacement component 21, which is used to alternately replace the reels;

[0048] Push component 22, mounted below replacement component 21, is used to connect to power component 13; and

[0049] The sound-generating component 23 is mounted on top of the support component 11 and is used to confirm whether the replacement component 21 is installed in place.

[0050] There are two replacement components 21 and two driving components 22. When the replacement component 21 rotates, the sound-generating component 23 will retract.

[0051] The support assembly 11 includes a support platform 111, a hydraulic rod 112 is fixedly connected inside the support platform 111, and a rotating block 113 is fixedly connected to the top of the hydraulic rod 112.

[0052] The locking assembly 12 includes a connecting rod 123 that is slidably connected inside the support platform 111. The right side of the connecting rod 123 passes through the support platform 111. A handle 121 is fixedly connected to the right side of the connecting rod 123. A spring 124 is sleeved on the outer surface of the connecting rod 123. The left side of the spring 124 is fixedly connected to the outer surface of the connecting rod 123. A locking block 122 is fixedly connected to the left side of the connecting rod 123.

[0053] The top of the locking block 122 is inclined, and the connecting rod 123 slides inside the support platform 111. During the winding process, the weight of the winding reel 212 gradually increases, causing the push rod 221 to gradually move downwards and simultaneously compress the spring 222. As the push rod 221 moves downwards, it simultaneously pushes the adapter rod 134 downwards, causing the adapter rod 134 to slide along the spline shaft 132. During the downward movement of the adapter rod 134, it compresses the locking block 122 and simultaneously pushes the rotating plate 136 to compress the spring 133, causing the locking block 122 to move to the right and compress the spring 124. Once the adapter rod 134 moves above the locking block 122, the spring 124 rebounds and pushes the locking block 122 above the adapter rod 134 to lock the adapter rod 134, preventing jamming when replacing the winding reel 212.

[0054] The power assembly 13 includes a motor 131 fixedly connected inside the support platform 111. A spline shaft 132 is fixedly connected to the top output end of the motor 131. A spring 133 is sleeved on the outer surface of the spline shaft 132. A rotating plate 136 is fixedly connected to the top of the spring 133. An adapter rod 134 is slidably connected to the top of the rotating plate 136. An adapter groove 135 is opened on the top of the adapter rod 134.

[0055] The spline shaft 132 extends into the interior of the adapter rod 134, and the outer surface of the spline shaft 132 is slidably connected to the inner wall of the adapter rod 134.

[0056] The replacement component 21 includes a replacement plate 211 rotatably connected to the top of the rotating block 113. The top left and right sides of the replacement plate 211 are provided with a winding reel 212, and a connecting ring 213 is snapped into the inner wall of the winding reel 212.

[0057] The pushing assembly 22 includes a pushing rod 221 that is slidably connected to the inner wall of the replacement plate 211. The top of the pushing rod 221 is fixedly connected to the bottom of the connecting ring 213. A rotating plate 224 is slidably connected to the inner wall of the replacement plate 211. A spring 222 is fixedly connected to the top of the rotating plate 224. An adapter block 223 is fixedly connected to the bottom of the pushing rod 221.

[0058] Spring 222 is sleeved on the outer surface of push rod 221, and the outer surface of adapter block 223 is adapted to the inner wall of adapter groove 135. Hydraulic rod 112 is activated to push rotating block 113 to move upward. Then, the movement of rotating block 113 pushes changing plate 211 to move upward. When changing plate 211 moves upward, it will drive take-up reel 212 to move simultaneously. Since adapter rod 134 is in a stuck state, when take-up reel 212 moves upward, adapter block 223 will disengage from adapter groove 135. Then, changing plate 211 is rotated to turn the take-up reel 212 on the other side, completing the alternation of take-up reel 212. There is no need to stop the machine to change take-up reel 212, which greatly shortens the replacement time.

[0059] The sound-generating component 23 includes a fixed rod 231 fixedly connected to the top of the support platform 111, a spring 232 fixedly connected to the inner wall of the fixed rod 231, an impact block 233 fixedly connected to the top of the spring 232, and a sound-generating copper cavity block 234 fixedly connected to the bottom of the replacement plate 211.

[0060] The outer surface of the impact block 233 is slidably connected to the inner wall of the fixing rod 231, and the top of the impact block 233 is in contact with the bottom of the sound-generating copper cavity block 234.

[0061] A specific application of this embodiment is as follows: In use, the sheet metal is first wound around the left take-up reel 212, then the motor 131 is started. The motor 131 drives the spline shaft 132 to rotate, and then the spline shaft 132 rotates to drive the adapter rod 134 to rotate. Since the adapter block 223 is located inside the adapter groove 135, the rotation of the adapter rod 134 will synchronously drive the push rod 221 to rotate. Then, the rotation of the push rod 221 drives the take-up reel 212, which is engaged inside the connecting ring 213, to rotate, thus starting to wind up the sheet metal. During the winding process, the weight of the take-up reel 212 will gradually decrease. The increasing weight causes the push rod 221 to gradually move downwards, simultaneously compressing the spring 222. As the push rod 221 moves downwards, it also pushes the adapter rod 134 downwards, causing it to slide along the spline shaft 132. During this downward movement, the adapter rod 134 compresses the locking block 122 and simultaneously pushes the rotating plate 136 to compress the spring 133, causing the locking block 122 to move to the right and compress the spring 124. Once the adapter rod 134 reaches above the locking block 122, the spring 124 rebounds, locking the locking block 122. Push the adapter rod 134 above to lock it. After the belt above the take-up reel 212 is wound up, the hydraulic rod 112 is activated to push the rotating block 113 upward. Then, the rotating block 113 moves to push the changing plate 211 upward. When the changing plate 211 moves upward, it will simultaneously drive the take-up reel 212 to move. Since the adapter rod 134 is in a locked state, when the take-up reel 212 moves upward, the adapter block 223 will disengage from the adapter slot 135. Then, rotate the changing plate 211 to turn the take-up reel 212 on the other side. During rotation, the impact block 233 will strike the sound-emitting copper cavity block 234 due to the elastic force of the spring 232, causing the sound-emitting copper cavity block 234 to produce sound to determine whether the take-up reel 212 has rotated to the designated position. After the take-up reel 212 has rotated to the appropriate position, the handle 121 is pulled. When the handle 121 is pulled to the right, the connecting rod 123 will move synchronously, causing it to pull the locking block 122 to move and squeeze the spring 124. When the locking block 122 is pulled, it will disengage from the adapter rod 134. At this time, the spring 133 will rebound and push the adapter rod 134 upward to reset it.

[0062] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0063] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A lead-acid battery grid winding machine, characterized in that, include: Locking part (1), the locking part (1) is used to lock the component; The locking part (1) includes a support component (11) for supporting the component, and the support component (11) includes a support platform (111). A locking component (12) is installed inside the support component (11) and is used to perform locking and limiting. as well as A power assembly (13) is installed inside the support assembly (11) and is used to provide power; The power assembly (13) includes a motor (131) fixedly connected inside the support platform (111). A spline shaft (132) is fixedly connected to the top output end of the motor (131). A second spring (133) is sleeved on the outer surface of the spline shaft (132). A rotating plate (136) is fixedly connected to the top of the second spring (133). An adapter rod (134) is slidably connected to the top of the rotating plate (136). An adapter groove (135) is opened on the top of the adapter rod (134). The locking component (12) is located to the right of the support component (11), and the power component (13) is located below the locking component (12); and Replacement part (2), which is installed above the locking part (1), is used to replace the reel; The replacement unit (2) includes a replacement component (21) for alternating the reels; A drive assembly (22), mounted below the replacement assembly (21), is used to connect to the power assembly (13); and A sound-generating component (23) is installed above the support component (11). The sound-generating component (23) is used to confirm whether the replacement component (21) is installed in place. The replacement assembly (21) includes a replacement plate (211) rotatably connected to the top of the rotating block (113). The top left and right sides of the replacement plate (211) are provided with a winding reel (212), and the inner wall of the winding reel (212) is fitted with a connecting ring (213). After the locking part (1) completes the locking, the rotating part (2) is rotated to alternate the filled reels.

2. The lead-acid battery grid winding machine according to claim 1, characterized in that, Both the replacement component (21) and the pushing component (22) are provided in twos, and the sound-generating component (23) will retract when the replacement component (21) rotates.

3. The lead-acid battery grid winding machine according to claim 2, characterized in that, A hydraulic rod (112) is fixedly connected inside the support platform (111), and a rotating block (113) is fixedly connected to the top of the hydraulic rod (112). The locking assembly (12) includes a connecting rod (123) slidably connected inside the support platform (111). The right side of the connecting rod (123) passes through the support platform (111). A handle (121) is fixedly connected to the right side of the connecting rod (123). A spring (124) is sleeved on the outer surface of the connecting rod (123). The left side of the spring (124) is fixedly connected to the outer surface of the connecting rod (123). A locking block (122) is fixedly connected to the left side of the connecting rod (123). The top of the card block (122) is inclined, and the connecting rod (123) slides inside the support platform (111).

4. The lead-acid battery grid winding machine according to claim 3, characterized in that, The spline shaft (132) extends into the interior of the adapter rod (134), and the outer surface of the spline shaft (132) is slidably connected to the inner wall of the adapter rod (134).

5. The lead-acid battery grid winding machine according to claim 4, characterized in that, The pushing assembly (22) includes a pushing rod (221) slidably connected to the inner wall of the replacement plate (211). The top of the pushing rod (221) is fixedly connected to the bottom of the connecting ring (213). A rotating plate (224) is slidably connected to the inner wall of the replacement plate (211). A spring (222) is fixedly connected to the top of the rotating plate (224). An adapter block (223) is fixedly connected to the bottom of the pushing rod (221). Among them, spring three (222) is sleeved on the outer surface of push rod (221), and the outer surface of adapter block (223) is adapted to the inner wall of adapter groove (135).

6. The lead-acid battery grid winding machine according to claim 5, characterized in that, The sound-generating component (23) includes a fixed rod (231) fixedly connected to the top of the support platform (111), a spring four (232) fixedly connected to the inner wall of the fixed rod (231), an impact block (233) fixedly connected to the top of the spring four (232), and a sound-generating copper cavity block (234) fixedly connected to the bottom of the replacement plate (211). The outer surface of the impact block (233) is slidably connected to the inner wall of the fixing rod (231), and the top of the impact block (233) is in contact with the bottom of the sound-generating copper cavity block (234).

Images