Auxiliary deviation tool for deviation correction device of film material
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]目前市面上的EPC感应叉辅助工具,大多数都是不锈钢整体式的,重量都在500g以上,造成EPC感应叉使用过程中晃动,容易造成膜材抖动
[0013] The technical solution of this utility model allows for flexible adjustment of the distance between the two rollers, facilitating the use of membrane materials of various thicknesses. Furthermore, the extension and retraction length of the rollers can be flexibly adjusted according to the situation, correcting various membrane deviation amplitudes while ensuring the membrane material remains within the EPC sensing fork. Secondly, the sensing fork-assisted correction tool of this utility model uses lightweight materials, such as Teflon for the rollers, which is lighter than the original stainless steel material, making installation quick and easy, and preventing vibration of the EPC probe during use, thus ensuring stable correction results. Moreover, the roller material has been changed to Teflon, and furthermore, the rollers are fixed to the shaft core by bearings, allowing them to rotate. When in contact with the membrane material, the rollers rotate with the membrane material without scratching it.
Smart Images

Figure CN224619233U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a correction tool, and more particularly to a correction tool assisted by a sensor fork for a membrane material correction device. Background Technology
[0002] Most EPC sensor fork auxiliary tools currently on the market are made of one piece of stainless steel, weighing over 500g. This causes the EPC sensor fork to wobble during use, easily leading to membrane material vibration. Furthermore, they can only be fixed in place once, making it impossible to adjust the roller gap according to the membrane thickness or the extension length of the stop bar according to the degree of membrane deviation. Both of these issues can easily cause the membrane material to deviate from the EPC sensor fork, resulting in complete EPC failure. Additionally, existing EPC sensor fork auxiliary tools use two stainless steel stop bars. When the membrane deviates, it comes into contact with these stainless steel stop bars, and the roughness of the stop bars can easily scratch the membrane material. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model discloses a sensor fork-assisted correction tool for a membrane material correction device. It can easily adjust the adjustment gap and extension length, and is made of lightweight materials to reduce weight and prevent shaking.
[0004] The technical solution of this utility model is as follows:
[0005] A membrane material alignment device with a sensor fork-assisted alignment tool includes a mounting base for fixing to an EPC (edge position control) sensor fork and two roller assemblies. The mounting base has two horizontally extending strip grooves arranged side by side. The roller assembly includes a roller and a shaft. One end of the shaft extends into the roller and is connected to the roller. The other end of the shaft protrudes from the roller and is fixed to the strip groove by a fastener. The roller is made of Teflon.
[0006] This technical solution allows for flexible adjustment of the distance between the two roller assemblies by fixing the fasteners at their positions within the strip groove. Furthermore, the extension length of the roller assemblies can be flexibly adjusted according to the membrane material, correcting various membrane deviations and ensuring the membrane material remains within the EPC sensing fork. The rollers are made of Teflon, which is less prone to scratching the membrane material and is lightweight, preventing wobbling during use.
[0007] As a further improvement of this utility model, the material of the shaft is aluminum.
[0008] As a further improvement of this utility model, the fixing member is a locking nut.
[0009] As a further improvement of this utility model, the roller is fixed to the shaft by bearings. This technical solution is easy to install, and the bearings are inexpensive, resulting in low maintenance costs.
[0010] As a further improvement of this utility model, the bearing is a stainless steel bearing.
[0011] As a further improvement of this utility model, the fixing seat includes a base and a support plate, the support plate is vertically fixed on the base, and the strip groove is located on the support plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] The technical solution of this utility model allows for flexible adjustment of the distance between the two rollers, facilitating the use of membrane materials of various thicknesses. Furthermore, the extension and retraction length of the rollers can be flexibly adjusted according to the situation, correcting various membrane deviation amplitudes while ensuring the membrane material remains within the EPC sensing fork. Secondly, the sensing fork-assisted correction tool of this utility model uses lightweight materials, such as Teflon for the rollers, which is lighter than the original stainless steel material, making installation quick and easy, and preventing vibration of the EPC probe during use, thus ensuring stable correction results. Moreover, the roller material has been changed to Teflon, and furthermore, the rollers are fixed to the shaft core by bearings, allowing them to rotate. When in contact with the membrane material, the rollers rotate with the membrane material without scratching it. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the induction fork-assisted correction tool for the membrane material correction device according to an embodiment of this utility model.
[0015] Figure 2 This is an exploded view of the roller assembly according to an embodiment of the present invention.
[0016] Figure 3 This is a usage scenario diagram of an embodiment of this utility model.
[0017] The reference numerals in the figures include:
[0018] 1-Fixed seat, 2-Roller assembly, 3-Strip groove; 4-Roller, 5-Shaft core, 6-Bearing, 7-Locking nut; 8-Membrane material; 11-Base, 12-Support plate. Detailed Implementation
[0019] The preferred embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] like Figures 1-3As shown, a membrane material alignment device uses an induction fork-assisted alignment tool, which includes a fixing base 1 for fixing on an EPC induction fork and two roller assemblies 2. The fixing base 1 has two horizontally extending strip grooves 3 arranged side by side, and the horizontal central axes of the two strip grooves 3 are on the same straight line. The roller assembly 2 includes a roller 4 and a shaft 5. One end of the shaft 5 extends into the roller 4 and is fixed to the shaft 5 by a bearing 6. The other end of the shaft 5 protrudes from the roller 4 and is fixed to the strip groove 3 by a locking nut 7. The roller 4 is made of Teflon.
[0021] The shaft 5 is made of aluminum. The bearing 6 is a stainless steel bearing.
[0022] Furthermore, the fixed base 1 includes a base 11 and a support plate 12, the support plate 12 is vertically fixed on the base 11, and the strip groove 3 is located on the support plate 12.
[0023] Using this technical solution, during use, the membrane material 8 is located between the two roller assemblies 2. The fixed position of the locking nut 7 and the strip groove 3 can be adjusted according to the thickness of the membrane material 8, that is, the shaft 5 moves along the strip groove 3, thereby adjusting the gap between the two roller assemblies 2. The fixed position of the locking nut 7 and the shaft 5 can be adjusted according to the degree of membrane deviation of the membrane material 8, controlling the extension length of the roller assembly 2, ensuring that the membrane material 8 is still in the middle of the EPC sensing fork when the membrane is deviated, and maintaining the EPC correction effect.
[0024] This induction fork-assisted correction tool uses aluminum and Teflon in combination to reduce the overall weight to less than 150g, maintaining the stability of the EPC induction fork and preventing shaking; at the same time, it replaces the Teflon roller 4 with the membrane material 8 to avoid the roller 4 scratching the membrane material 8.
[0025] In the description of this utility model, it should be understood that terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0027] The specific embodiments described above are preferred embodiments of this utility model, and are not intended to limit the specific scope of this utility model. The scope of this utility model includes, but is not limited to, these specific embodiments. All equivalent changes made in accordance with the shape and structure of this utility model are within the protection scope of this utility model.
Claims
1. A sensor-assisted alignment tool for a membrane material alignment device, characterized in that: It includes a mounting base for fixing to a sensing fork and two roller assemblies. The mounting base has two horizontally extending strip grooves arranged side by side. The roller assembly includes a roller and a shaft. One end of the shaft extends into the roller and is connected to the roller. The other end of the shaft protrudes from the roller and is fixed to the strip groove by a fastener. The roller is made of Teflon.
2. The induction fork-assisted correction tool for the membrane material correction device according to claim 1, characterized in that: The shaft is made of aluminum.
3. The induction fork-assisted correction tool for the membrane material correction device according to claim 1, characterized in that: The fastener is a lock nut.
4. The induction fork-assisted correction tool for the membrane material correction device according to claim 1, characterized in that: The roller is fixed to the shaft by bearings.
5. The induction fork-assisted correction tool for the membrane material correction device according to claim 4, characterized in that: The bearing is a stainless steel bearing.
6. The induction fork-assisted alignment tool for the membrane material alignment device according to any one of claims 1 to 5, characterized in that: The fixing base includes a base and a support plate, the support plate is vertically fixed on the base, and the strip groove is located on the support plate.