A composite belt tension control device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]石油、天然气传输用钢质管道弯管防腐通常采用聚乙烯复合带缠绕的方式,由专业厂家机械化安装聚乙烯复合带,宽度通常50~120mm,为保证生产效率,会同时对多条复合带进行收卷,而由于各条收卷的张力不一致,需要人工一对一进行收卷,会导致收卷时投入的人力成本较大,如果为了减少人力成本,采用一个人同时收卷时,就会因各条收卷的张力不一导致收卷不整齐,后期容易垮塌
[0007]本实用新型具有以下优点:本实用新型通过气缸带动拉辊水平移动,从而调节与上导辊和下导辊之间的距离,并且拉辊、上导辊和下导辊呈三角形分布,可使拉伸长度接近于气缸行程的两倍,增大了调节长度,使复合带始终处于张紧状态,从而保证收卷整齐,不垮塌。
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Figure CN224619251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyethylene composite belt production and processing technology, and in particular to a composite belt tension control device. Background Technology
[0002] For corrosion protection of steel pipe bends used in oil and gas transmission, polyethylene composite tape is typically used. Professional manufacturers mechanically install the polyethylene composite tape, which is usually 50-120mm wide. To ensure production efficiency, multiple composite tapes are wound up simultaneously. However, due to inconsistent tension among the tapes, manual winding is required for each tape, resulting in high labor costs. If one person is used to wind the tapes simultaneously to reduce labor costs, the uneven tension among the tapes will lead to uneven winding and eventual collapse. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a composite belt tension control device.
[0004] The purpose of this utility model is achieved through the following technical solution: a composite belt tension control device, including a mounting frame, which is mounted on a working frame. The upper and lower ends of the mounting frame are respectively provided with an upper guide roller and a lower guide roller. A cylinder is also provided on the mounting frame. The piston rod on the cylinder is connected to the mounting seat. A pull roller is provided on the mounting seat, and the pull roller, the upper guide roller and the lower guide roller are arranged in a triangular distribution.
[0005] Preferably, the mounting bracket is provided with a slide rail, a slider is slidably mounted on the slide rail, and a cylinder is provided on the surface of the slider.
[0006] Preferably, the surface of the roller is provided with a limiting groove.
[0007] This utility model has the following advantages: This utility model uses a cylinder to drive the pull roller to move horizontally, thereby adjusting the distance between it and the upper and lower guide rollers. Furthermore, the pull roller, upper guide roller, and lower guide roller are arranged in a triangular pattern, which allows the stretching length to be close to twice the cylinder stroke, increasing the adjustment length and keeping the composite belt in a taut state at all times, thus ensuring neat winding and preventing collapse. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the composite belt tension control device.
[0009] Figure 2 A structural diagram showing the positional relationship between the mounting frame and the winding machine;
[0010] Figure 3 This is a schematic diagram of the roller structure;
[0011] In the diagram, 1-mounting frame, 2-lower guide roller, 3-upper guide roller, 4-composite belt, 5-slide rail, 6-cylinder, 7-pulling roller, 8-mounting seat, 9-slider, 10-working frame, 11-winding machine. Detailed Implementation
[0012] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0013] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0014] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0015] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0016] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] In this embodiment, as Figure 1 and Figure 2 As shown, a composite belt tension control device includes a mounting frame 1, which is mounted on a working frame 10. An upper guide roller 3 and a lower guide roller 2 are respectively installed at the upper and lower ends of the mounting frame 1. A cylinder 6 is also installed on the mounting frame 1, with a piston rod connected to a mounting base 8. A pull roller 7 is installed on the mounting base 8, and the pull roller 7, upper guide roller 3, and lower guide roller 2 are arranged in a triangular pattern. The cylinder 6 drives the pull roller 7 to move horizontally, thereby adjusting the distance between it and the upper guide roller 3 and lower guide roller 2. The triangular arrangement of the pull roller 7, upper guide roller 3, and lower guide roller 2 allows the stretching length to be approximately twice the stroke of the cylinder 6, increasing the adjustment length and ensuring the composite belt 4 is always under tension, thus guaranteeing neat winding and preventing collapse. In this embodiment, the composite belt 4 is sequentially bonded to the surfaces of the upper guide roller 3, the pull roller 7, and the lower guide roller 2, and one end of the composite belt 4 is connected to the existing winding machine 11. When using this device, only one operator needs to observe the tension of each composite belt 4. When it is found that the tension of a certain composite belt 4 is insufficient (not bonded to the surface of the upper guide roller 3, the pull roller 7, or the lower guide roller 2), the operator activates the corresponding cylinder 6. The piston rod on the cylinder 6 will drive the pull roller 7 to move, thereby stretching the composite belt 4 and keeping it in a taut state, ensuring neat winding and preventing collapse. In other words, when using this device for winding, only one person is needed to adjust the tension of each composite belt 4, thereby reducing labor costs. The winding machine 11 here is existing equipment and has not been improved; it is wound using existing methods and will not be described in detail here. This device is only used to adjust the tension of each composite belt 4 to keep it in a taut state.
[0019] Furthermore, the mounting bracket 1 is provided with a slide rail 5, and a slider 9 is slidably mounted on the slide rail 5. A cylinder 6 is provided on the surface of the slider 9. Specifically, the position of the cylinder 6 is adjusted by adjusting the position of the slider 9 on the slide rail 5.
[0020] Furthermore, such as Figure 3 As shown, a limiting groove is formed on the surface of the roller 7. Specifically, the main function of the limiting groove is to position the composite belt 4 and prevent it from shifting.
[0021] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A composite belt tension control device, characterized in that: The system includes a mounting frame (1), which is mounted on a working frame (10). The upper and lower ends of the mounting frame (1) are respectively provided with an upper guide roller (3) and a lower guide roller (2). The mounting frame (1) is also provided with a cylinder (6). The piston rod of the cylinder (6) is connected to the mounting seat (8). The mounting seat (8) is provided with a pull roller (7), and the pull roller (7), the upper guide roller (3), and the lower guide roller (2) are arranged in a triangular pattern.
2. The composite belt tension control device according to claim 1, characterized in that: The mounting bracket (1) is provided with a slide rail (5), a slider (9) is slidably mounted on the slide rail (5), and the surface of the slider (9) is provided with the cylinder (6).
3. The composite belt tension control device according to claim 2, characterized in that: The surface of the pull roller (7) has a limiting groove.