A mechanism for applying sponge strips and an automatic sponge applying machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]本实用新型的目的之一在于提供一种贴海绵条机构及自动贴海绵机,以便于解决现有贴海绵条机构不能抓贴异形海绵的问题
[0016]本实用新型一种贴海绵条机构及自动贴海绵机根据多个抓针主体的分布位置来自动计算确保满足抓取点,同时通过多个弹力压针同步对多个异形海绵条进行压紧操作,故该贴海绵条机构的设计直接决定了分离海绵条、抓取海绵条和贴合海绵条的成功关键,多个抓针主体的分布位置既能满足直线的抓取,同时能满足角度的抓取和圆弧的抓取,从而对整版生成的海绵条进行自动分离海绵条、抓取海绵条以及贴合海绵条的操作,大大改善了传统只能抓取较短或者形状较简单的海绵条形状,有效地解决了现有贴海绵条机构不能抓贴异形海绵的问题;
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Figure CN224619291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sponge strip application mechanism, and in particular to a sponge strip application mechanism and an automatic sponge strip application machine. Background Technology
[0002] With the rapid development of the packaging and printing industry, the requirements for die-cutting laser cutting templates are becoming increasingly stringent. Whether it's automated color box packaging or carton die-cutting packaging, die-cutting templates are essential. Manually applying elastic foam to the die-cutting plate is no longer sufficient, as it suffers from low efficiency and high labor costs; this is a major pain point for the die-cutting departments of many packaging and printing companies. Currently, some simple structures on the market can replace manual application of foam strips, but their low level of automation still has significant drawbacks. The process involves first cutting foam strips of the corresponding shape from a whole foam board according to requirements, and then using a foam strip application mechanism to grab and apply them to the die. Currently, existing sponge strip application mechanisms can only cut short or simple sponge shapes, resulting in poor material-saving effects when splicing. The more short or simple sponge shapes are cut, the more wasteful the sponge material becomes. Furthermore, cutting short or simple sponge shapes leads to low efficiency in gripping and applying sponge strips, failing to meet the production needs of the current packaging and printing industry. Therefore, considering these shortcomings, a dedicated sponge strip application mechanism needs to be developed to solve the difficulty of gripping irregularly shaped sponges, improve material control, and increase efficiency. Thus, a sponge strip application mechanism and an automatic sponge application machine are provided to solve the aforementioned problems. Utility Model Content
[0003] One of the purposes of this utility model is to provide a sponge strip applicator and an automatic sponge applicator, so as to solve the problem that the existing sponge strip applicator cannot grasp and applicate irregularly shaped sponges.
[0004] This utility model relates to a sponge strip applicator and an automatic sponge strip applicator, which can be achieved through the following technical solutions:
[0005] This utility model discloses a sponge strip applicator applied in the automatic sponge strip applicator process in the packaging and printing industry. It includes a transfer assembly; a sponge strip applicator assembly including a connecting seat mechanism, which is tractively connected to the transfer assembly; a pressure plate mechanism movably mounted on the connecting seat mechanism, capable of moving relative to the connecting seat mechanism; and multiple elastic pressure pins and multiple gripping pin mechanisms, each fixedly mounted on the connecting seat mechanism and movably passing through the pressure plate mechanism. The multiple elastic pressure pins simultaneously press multiple irregularly shaped sponge strips, and the multiple gripping pin mechanisms simultaneously grip the irregularly shaped sponge strips to be gripped.
[0006] In one embodiment, the pressure plate mechanism includes a pressure plate body, which is disposed opposite to the connecting seat mechanism; at least one first lifting cylinder fixedly disposed on the connecting seat mechanism and pulsatorically connected to the pressure plate body; and a plurality of guide structures, one end of which is fixedly connected to the pressure plate body, and the other end of which movably penetrates the support plate.
[0007] In one embodiment, the guide structure includes a linear bearing fixedly disposed on the connecting seat mechanism; a guide sleeve fixedly disposed on the connecting seat mechanism; and a guide rod with one end fixedly connected to the pressure plate body, the other end of which movably passes through the guide sleeve and the linear bearing in sequence.
[0008] In one embodiment, the guide sleeve is made of urethane.
[0009] In one embodiment, the needle-grabbing mechanism includes a second lifting cylinder, which is fixedly disposed on the connecting seat mechanism; and a needle-grabbing body, which is movably connected to the second lifting cylinder and traverses the pressure plate body.
[0010] In one embodiment, the connecting seat mechanism includes a support plate, a fixing rod, and a connecting plate that are fixedly connected in sequence; the pressure plate mechanism is movably connected to the support plate, and one end of each of the multiple elastic pressure needles and the multiple needle gripping mechanisms is fixedly disposed on the support plate; the connecting plate is drively connected to the transfer assembly.
[0011] In one embodiment, the transfer assembly includes a mounting plate; a lifting drive mechanism disposed on the mounting plate; a sliding seat longitudinally slidably connected to the mounting plate and pulsatorically connected to the lifting drive mechanism; and a rotary drive mechanism disposed on the sliding seat and pulsatorically connected to the connecting seat mechanism.
[0012] In one embodiment, the mounting plate is longitudinally arranged with guide rails, and the sliding seat is slidably disposed on the guide rails; the lifting drive mechanism includes a lifting servo motor and a lead screw connected by transmission, and the lifting servo motor drives the sliding seat to move on the mounting plate through the lead screw.
[0013] In one embodiment, the transfer assembly further includes an X-axis transfer drive mechanism and / or a Y-axis transfer drive mechanism.
[0014] This utility model discloses an automatic sponge applicator, which includes the sponge strip applicator mechanism described in any of the above-mentioned claims.
[0015] Compared with the prior art, the beneficial effects of the sponge strip applicator and automatic sponge applicator of this utility model are as follows:
[0016] This utility model discloses a sponge strip applicator and an automatic sponge strip applicator. Based on the distribution of multiple gripping needles, it automatically calculates to ensure that the gripping points are met. At the same time, multiple elastic pressure needles simultaneously compress multiple irregularly shaped sponge strips. Therefore, the design of this sponge strip applicator directly determines the key to the success of separating, gripping, and applicating sponge strips. The distribution of multiple gripping needles can satisfy not only straight gripping, but also angled gripping and arc gripping. This allows for the automatic separation, gripping, and applicating of sponge strips generated from the entire sheet, greatly improving upon the traditional method of only being able to grip shorter or simpler sponge strips. It effectively solves the problem that existing sponge strip applicators cannot grip irregularly shaped sponges.
[0017] This utility model discloses a sponge strip applicator and an automatic sponge strip applicator. Through the cooperation of multiple elastic pressure pins and multiple gripping pin bodies, the sponge strip applicator can meet the gripping operation of more than 1,000 different shapes of sponge strips. Moreover, it can grip various irregularly shaped and long sponge strips with multiple angles and arcs. At the same time, the sponge strip applicator has the characteristics of compact structure, flexible gripping and high gripping efficiency, which can significantly improve the production efficiency of automatic sponge strip applicator, and therefore has certain market promotion potential. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a three-dimensional structural diagram of a sponge strip attaching mechanism according to this utility model;
[0020] Figure 2 This is a three-dimensional structural diagram of a sponge strip attaching mechanism from another perspective, including a sponge strip attaching assembly;
[0021] Figure 3 yes Figure 2 A three-dimensional structural diagram of the sponge strip assembly shown;
[0022] Figure 4 yes Figure 2 The diagram shows a three-dimensional structure of the sponge strip assembly from another perspective, including the pressure plate body;
[0023] Figure 5 yes Figure 4 The diagram shows the front structural diagram of the main body of the pressure plate.
[0024] The diagram indicates the following: 100, sponge strip application mechanism; 10, transfer assembly; 11, mounting plate; 12, lifting drive mechanism; 13, sliding seat; 14, rotation drive mechanism; 141, drive motor; 142, rotating shaft; 143, transmission belt; 20, sponge strip application assembly; 21, connecting seat mechanism; 211, support plate; 212, fixing rod; 213, connecting plate; 22, pressure plate mechanism; 221, pressure plate body; 2211, first connecting hole; 2212, second connecting hole; 2213, pressure needle hole; 2214, needle gripping hole; 222, first lifting cylinder; 223, guide structure; 2231, linear bearing; 2232, guide sleeve; 2233, guide rod; 23, elastic pressure needle; 24, needle gripping mechanism; 241, second lifting cylinder; 242, needle gripping body; 30, irregularly shaped sponge strip. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0027] Please see Figure 1 and Figure 2 As shown, the sponge strip applicator 100 of this utility model is mainly used in the automatic sponge strip applicator process in the packaging and printing industry. It includes a transfer component 10 and a sponge strip applicator 20. The sponge strip applicator 20 is connected to the transfer component 10. The transfer component 10 drives the sponge strip applicator 20 to move, thereby transferring the irregularly shaped sponge strip 30 grasped by the sponge strip applicator 20.
[0028] Please see Figure 1 and Figure 2As shown, in this embodiment, the transfer assembly 10 includes a mounting plate 11, a lifting drive mechanism 12, a sliding seat 13, and a rotation drive mechanism 14. The mounting plate 11 is fixedly mounted on the main body of the automatic sponge applicator. The lifting drive mechanism 12 is mounted on the mounting plate 11. The sliding seat 13 is longitudinally slidably connected to the mounting plate 11 and is driven by the lifting drive mechanism 12. The lifting drive mechanism 12 drives the sliding seat 13 to perform linear lifting and lowering motion on the mounting plate 11. The rotation drive mechanism 14 is mounted on the sliding seat 13 and is driven by the sponge applicator assembly 20. The rotation drive mechanism 14 moves with the movement of the sliding seat 13, driving the sponge applicator assembly 20 to rotate. In other embodiments, the transfer assembly 10 may also include an X-axis transfer drive mechanism and / or a Y-axis transfer drive mechanism, thereby realizing the transfer operation of the sponge applicator assembly 20 on the X-axis and / or Y-axis.
[0029] Please see Figure 1 and Figure 2 As shown, specifically, a guide rail is longitudinally arranged on the mounting plate 11, and the sliding seat 13 is slidably arranged on the guide rail. The guide rail guides the movement of the sliding seat 13. The lifting drive mechanism 12 includes a lifting servo motor and a lead screw connected by transmission. The lifting servo motor drives the sliding seat 13 to move on the mounting plate 11 through the lead screw. At the same time, the lifting servo motor ensures the accuracy of the lifting movement of the sliding seat 13.
[0030] Please see Figure 1 and Figure 2 As shown, in this embodiment, the rotary drive mechanism 14 includes a drive motor 141, a rotary shaft 142, and a transmission belt 143. The drive motor 141 is mounted on the sliding seat 13, and a drive wheel is fixedly mounted on its rotary shaft. The rotary shaft 142 movably passes through the sliding seat 13 and is connected to the drive wheel via the transmission belt 143. The sponge strip assembly 20 is connected to the rotary shaft 142. The drive motor 141 drives the sponge strip assembly 20 to perform angular rotation operations sequentially via the transmission belt 143 and the rotary shaft 142. Specifically, the drive motor 141 is a servo motor, thereby ensuring the accuracy of the rotation angle of the sponge strip assembly 20.
[0031] Please see Figures 1-4As shown, in this embodiment, the sponge strip application assembly 20 includes a connecting seat mechanism 21, a pressure plate mechanism 22, multiple elastic pressure pins 23, and multiple gripping pin mechanisms 24. The connecting seat mechanism 21 is drivenly connected to the rotating shaft 142 and moves with the rotation of the rotating shaft 142, thereby realizing the angular rotation operation of the connecting seat mechanism 21. The pressure plate mechanism 22 is movably disposed below the connecting seat mechanism 21 and can move relative to the connecting seat mechanism 21. The pressure plate mechanism 22 performs the pressing operation of the irregular sponge strip 30. The multiple elastic pressure pins 23 and the multiple gripping pin mechanisms 24 are respectively fixedly disposed on the connecting seat mechanism 21 and respectively move through the pressure plate mechanism 22. The multiple elastic pressure pins 23 respectively perform the pressing operation of the corresponding irregular sponge strip 30, and the gripping pin mechanisms 24 perform the gripping operation of the corresponding irregular sponge strip 30. Specifically, the elastic pressure pins 23 adopt existing technology, so their specific structure and working process will not be described in detail here, as long as they meet the requirements of this application.
[0032] Please see Figure 3 and Figure 4 As shown, in this embodiment, the connecting seat mechanism 21 includes a support plate 211, a fixing rod 212, and a connecting plate 213 that are fixedly connected in sequence; a pressure plate mechanism 22 is movably connected to the support plate 211, and multiple elastic pressure needles 23 and multiple needle gripping mechanisms 24 are respectively fixedly arranged on the support plate 211; the connecting plate 213 is drivenly connected to the rotating shaft 142, and the drive motor 141 drives the support plate 211 to perform angular rotation operation in sequence through the transmission belt 143, the rotating shaft 142, the connecting plate 213, and the fixing rod 212. In other embodiments, the rotating shaft 142 can also be directly drivenly connected to the support plate 211, and the drive motor 141 drives the support plate 211 to perform angular rotation operation in sequence through the transmission belt 143 and the rotating shaft 142.
[0033] Please see Figure 3 and Figure 4 As shown, the pressure plate mechanism 22 includes a pressure plate body 221, at least one first lifting cylinder 222, and multiple guide structures 223. The pressure plate body 221 is disposed opposite to the support plate 211. The at least one first lifting cylinder 222 is fixedly mounted on the support plate 211 and is drive-connected to the pressure plate body 221, which drives the pressure plate body 221 to move relative to the support plate 211. One end of each of the multiple guide structures 223 is fixedly connected to the pressure plate body 221, and the other end movably passes through the support plate 211, guiding the lifting movement of the pressure plate body 221 through the multiple guide structures 223. In this embodiment, two first lifting cylinders 222 are fixedly mounted on the support plate 211 and drive-connected to the pressure plate body 221 respectively. In other embodiments, the number of first lifting cylinders 222 can be one, three, four, or other plurality, and the number can be set according to actual needs.
[0034] Please see Figures 3-5 As shown, specifically, the pressure plate body 221 is provided with at least one first connecting hole 2211, multiple second connecting holes 2212, multiple pressure needle holes 2213, and multiple grasping needle holes 2214. At least one first lifting cylinder 222 is connected to the pressure plate body 221 through the corresponding first connecting hole 2211. One end of multiple guide structures 223 is fixedly connected to the pressure plate body 221 through the corresponding second connecting hole 2212. Multiple elastic pressure needles 23 are movably inserted through the pressure plate body 221 through the corresponding pressure needle holes 2213. Multiple grasping needle mechanisms 24 are movably inserted through the pressure plate body 221 through the corresponding grasping needle holes 2214.
[0035] Please see Figure 3 and Figure 4 As shown, in this embodiment, the guide structure 223 includes a linear bearing 2231, a guide sleeve 2232, and a guide rod 2233. The linear bearing 2231 is fixedly mounted on the support plate 211. The guide sleeve 2232 is fixedly mounted on the support plate 211. One end of the guide rod 2232 is fixedly connected to the pressure plate body 221 through a corresponding second connecting hole 2212, and the other end moves sequentially through the guide sleeve 2232 and the linear bearing 2231. The guide sleeve 2232 and the linear bearing 2231 guide and limit the movement of the guide rod 2232. Specifically, the guide sleeve 2232 is made of urethane rubber, which gives the guide sleeve 2232 both a guiding function and a buffering function.
[0036] Please see Figures 2-4 As shown, in this embodiment, the needle-grabbing mechanism 24 includes a second lifting cylinder 241 and a needle-grabbing body 242; the second lifting cylinder 241 is fixedly mounted on the support plate 211; the needle-grabbing body 242 is connected to the second lifting cylinder 241 and moves through the pressure plate body 221 through the corresponding needle-grabbing hole 2214; the second lifting cylinder 241 drives the needle-grabbing body 242 to perform lifting and lowering movements, thereby realizing the grasping operation of the irregular sponge strip 30.
[0037] This utility model discloses an automatic sponge applicator, which includes the sponge strip applicator 100 described above.
[0038] It should be noted that the specific working process of the sponge strip applicator and automatic sponge applicator of this utility model is as follows: the transfer component 10 drives the sponge strip applicator 20 to move directly above the irregularly shaped sponge strip 30 to be grasped. At this time, multiple elastic pressure pins 23 extend out of the pressure plate body 221 respectively. The lifting drive mechanism 12 drives the sponge strip applicator 20 to move downward, and the multiple elastic pressure pins 23 move downward simultaneously to press the multiple irregularly shaped sponge strips 30. Then, the multiple second lifting cylinders 241 corresponding to the irregularly shaped sponge strips 30 to be grasped synchronously drive the multiple grasping pin bodies 242 to move downward, and the multiple grasping pin bodies 242 complete the grasping operation of the irregularly shaped sponge strips 30 to be grasped. The lifting drive mechanism 12 drives the sponge strip attaching assembly 20 to move upward. At this time, multiple elastic pressure pins 23 release the pressing operation on multiple irregularly shaped sponge strips 30. Simultaneously, the corresponding multiple gripping needle bodies 242 drive the gripped irregularly shaped sponge strips 30 to move upward as well. Then, the lifting drive mechanism 12 and the rotation drive mechanism 14 cooperate to transfer the sponge strip attaching assembly 20 to the designated position. The first lifting cylinder 222 drives the pressure plate body 221 to move downward, thereby attaching the gripped irregularly shaped sponge strips 30 to the designated position. At the same time, multiple second lifting cylinders 241 synchronously drive multiple gripping needle bodies 242 to move upward, thereby completing the automatic gripping and attaching operation of the irregularly shaped sponge strips 30, and repeating the cycle.
[0039] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0040] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A tape and sponge strip mechanism, characterized by, include: Transfer components; A sponge strip application assembly includes a connecting seat mechanism, which is throttlely connected to the transfer assembly; A pressure plate mechanism is movable on the connecting seat mechanism and can move relative to the connecting seat mechanism; multiple elastic pressure pins and multiple gripping pin mechanisms are respectively fixed on the connecting seat mechanism and movably pass through the pressure plate mechanism. The multiple elastic pressure pins simultaneously perform a pressing operation on multiple irregularly shaped sponge strips, and the multiple gripping pin mechanisms simultaneously perform a gripping operation on the irregularly shaped sponge strips to be gripped.
2. The mechanism according to claim 1, wherein The pressure plate mechanism includes a pressure plate body, which is disposed opposite to the connecting seat mechanism; at least one first lifting cylinder fixedly disposed on the connecting seat mechanism and pulsatorically connected to the pressure plate body; and a plurality of guide structures, one end of which is fixedly connected to the pressure plate body, and the other end of which movably passes through the support plate.
3. The mechanism according to claim 2, wherein The guide structure includes a linear bearing, which is fixedly mounted on the connecting seat mechanism; a guide sleeve fixedly mounted on the connecting seat mechanism; and a guide rod with one end fixedly connected to the pressure plate body, the other end of which sequentially passes through the guide sleeve and the linear bearing.
4. The mechanism according to claim 3, wherein The guide sleeve is made of urethane rubber.
5. The mechanism according to claim 2, wherein The needle-grabbing mechanism includes a second lifting cylinder, which is fixedly mounted on the connecting seat mechanism; and a needle-grabbing body that is pulsably connected to the second lifting cylinder and pulsably passes through the pressure plate body.
6. The mechanism according to claim 1, wherein The connecting seat mechanism includes a support plate, a fixing rod, and a connecting plate that are fixedly connected in sequence; the pressure plate mechanism is movably connected to the support plate, and one end of each of the multiple elastic pressure needles and the multiple needle gripping mechanisms is fixedly mounted on the support plate; the connecting plate is connected to the transfer assembly in a transmission manner.
7. The sponge strip applicator according to claim 1, characterized in that, The transfer assembly includes a mounting plate; a lifting drive mechanism disposed on the mounting plate; a sliding seat longitudinally slidably connected to the mounting plate and drivingly connected to the lifting drive mechanism; and a rotary drive mechanism disposed on the sliding seat and drivingly connected to the connecting seat mechanism.
8. A sponge strip applicator according to claim 7, characterized in that, The mounting plate is longitudinally arranged with guide rails, and the sliding seat is slidably mounted on the guide rails; the lifting drive mechanism includes a lifting servo motor and a lead screw connected by transmission, and the lifting servo motor drives the sliding seat to move on the mounting plate through the lead screw.
9. A sponge strip attaching mechanism according to claim 7, characterized in that, The transfer assembly also includes an X-axis transfer drive mechanism and / or a Y-axis transfer drive mechanism.
10. An automatic sponge applicator, characterized in that, Includes the sponge strip applicator as described in any one of claims 1-9.