A non-metallic material winding machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]随着玻纤,芳纶纤维等非金属纤维代替钢丝作为新型缠绕层材料,在高压复合管中的应用不断增加,但是现有技术无法较好的针对非金属纤维缠绕在管材外表面,为此我们提出一种非金属材料缠绕机
[0026]本实用新型通过支架组件与底座进行连接,然后利用支架组件对第一转盘组件和第二转盘组件进行支撑,随后利用动力传动装置带动第一转盘组件和第二转盘组件进行转动,从而将纺丝进行引导,随后通过导丝组件进行引导,直到带动连续密实的缠绕在作直线运动的管材表面。
Smart Images

Figure CN224619328U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of non-metallic wire processing technology, and in particular to a non-metallic material winding machine. Background Technology
[0002] Non-metallic filaments, also known as inorganic non-metallic fibers, are made from inorganic materials such as oxides, carbides, and nitrides through processes such as melt spinning and vapor deposition. Their core advantages are high temperature resistance, chemical corrosion resistance, and high strength. They are mainly used in high-temperature environments, structural reinforcement, and environmental protection.
[0003] As non-metallic fibers such as glass fiber and aramid fiber replace steel wire as new winding layer materials, their application in high-pressure composite pipes is constantly increasing. However, existing technologies cannot effectively wind non-metallic fibers onto the outer surface of pipes. Therefore, we propose a non-metallic material winding machine. Utility Model Content
[0004] The purpose of this invention is to provide a non-metallic material winding machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a non-metallic material winding machine, including a base;
[0006] A support assembly located above the base;
[0007] A power transmission device, wherein the power transmission device is disposed on one side of the bottom of the support assembly;
[0008] A first turntable assembly and a second turntable assembly are both mounted on a support assembly.
[0009] A wire guide assembly is disposed on one side of the second turntable assembly and is used for wire splitting.
[0010] Preferably, the support assembly includes a front support and a rear support fixedly connected to the top of the base, with the first turntable assembly located on the rear support and the second turntable assembly located on the front support.
[0011] Preferably, the power transmission device includes:
[0012] An electric motor, which is fixedly mounted on one side of the rear bracket;
[0013] A speed reducer is fixedly connected to the output end of a motor, and a small sprocket is fixedly connected to the output end of the speed reducer;
[0014] A chain, wherein the chain is engaged with one side of a small sprocket, and one side of the chain is engaged with a large sprocket;
[0015] A turntable shaft is fixedly connected to the middle of a large sprocket.
[0016] Preferably, the first turntable assembly and the second turntable assembly include:
[0017] A large disc, which is fixedly connected to the end of the turntable shaft;
[0018] A support shaft is fixedly connected to one side of a large disc, and a tension sleeve is connected to the outer surface of the support shaft;
[0019] Tension device and guide ring, the tension device and guide ring being located on one side of tension sleeve.
[0020] Preferably, the guidewire assembly includes:
[0021] A guide wire shaft, which is located on one side of the second turntable assembly;
[0022] A guide wire hole, wherein the guide wire hole is located on one side of the guide wire shaft;
[0023] A first guide wire disc is located on the other side of the guide wire shaft. A second guide wire disc is provided at one end of the first guide wire disc, and a third guide wire disc is provided at one end of the second guide wire disc.
[0024] Preferably, the turntable shaft is a hollow shaft, and the turntable shaft is used for the passage of pipes.
[0025] The technical effects and advantages of this utility model are as follows:
[0026] This utility model connects the support assembly to the base, and then uses the support assembly to support the first turntable assembly and the second turntable assembly. Subsequently, the power transmission device drives the first turntable assembly and the second turntable assembly to rotate, thereby guiding the spinning. Then, the spinning is guided by the yarn guide assembly until it is continuously and densely wound on the surface of the tube moving in a straight line. Attached Figure Description
[0027] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0028] Figure 1 This is a schematic diagram of the planar structure of this utility model;
[0029] Figure 2 This is a schematic diagram of the power transmission device of this utility model;
[0030] Figure 3 This is a schematic diagram of the structure of the first turntable assembly of this utility model;
[0031] Figure 4 This is a schematic diagram of the guide wire assembly structure of this utility model.
[0032] In the attached image:
[0033] 1. Base; 2. Front bracket; 3. Rear bracket; 4. Power transmission device; 401. Electric motor; 402. Reducer; 403. Small sprocket; 404. Chain; 405. Large sprocket; 406. Turntable shaft; 5. First turntable assembly; 501. Large disc; 502. Support shaft; 503. Tension sleeve; 504. Tension device; 505. Guide ring; 6. Second turntable assembly; 7. Guide assembly; 701. Guide shaft; 702. Guide hole; 703. First guide disc; 704. Second guide disc; 705. Third guide disc. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] This utility model provides, for example Figures 1-4 The non-metallic material winding machine shown includes a base 1 support assembly, which is located above the base 1. A power transmission device 4 is disposed on one side of the bottom of the support assembly. A first turntable assembly 5 and a second turntable assembly 6 are both disposed on the support assembly. A wire guide assembly 7 is disposed on one side of the second turntable assembly 6 and is used for wire splitting.
[0036] Furthermore, the support assembly includes a front support 2 and a rear support 3 fixedly connected to the top of the base 1, with the first turntable assembly 5 located on the rear support 3 and the second turntable assembly 6 located on the front support 2. The support assembly is connected to the base 1, and then the support assembly supports the first turntable assembly 5 and the second turntable assembly 6. Subsequently, the power transmission device 4 drives the first turntable assembly 5 and the second turntable assembly 6 to rotate, thereby guiding the spinning. Then, the spinning is guided by the yarn guide assembly 7 until it is continuously and densely wound on the surface of the tube moving in a straight line.
[0037] Furthermore, the power transmission device 4 includes a motor 401, which is fixedly installed on one side of the rear bracket 3. A reducer 402 is fixedly connected to the output end of the motor 401. A small sprocket 403 is fixedly connected to the output end of the reducer 402. A chain 404 is meshed with one side of the small sprocket 403. A large sprocket 405 is meshed with one side of the chain 404. A turntable shaft 406 is fixedly connected to the middle of the large sprocket 405. The motor 401 drives the reducer 402 to rotate, which in turn drives the small sprocket 403 to rotate, thereby causing the chain 404 to drive the large sprocket 405 to rotate.
[0038] Furthermore, the first turntable assembly 5 and the second turntable assembly 6 include a large disc 501, which is fixedly connected to the end of the turntable shaft 406. A support shaft 502 is fixedly connected to one side of the large disc 501. A tension sleeve 503 is connected to the outer surface of the support shaft 502. A tension device 504 and a guide ring 505 are located on one side of the tension sleeve 503.
[0039] Furthermore, the wire guide assembly 7 includes a wire guide shaft 701, which is located on one side of the second turntable assembly 6. The wire guide hole 702 is located on one side of the wire guide shaft 701, and the first wire guide disc 703 is located on the other side of the wire guide shaft 701. A second wire guide disc 704 is provided at one end of the first wire guide disc 703, and a third wire guide disc 705 is provided at one end of the second wire guide disc 704.
[0040] Furthermore, the turntable shaft 406 is a hollow shaft, and the turntable shaft 406 is used for the passage of pipes.
[0041] The base 1, front bracket 2, and rear bracket 3 provide support. The bottom of the front bracket 2 and rear bracket 3 are connected to the base 1. The upper part of the front bracket 2 and rear bracket 3 is equipped with corresponding bearings to support the turntable shaft 406. The turntable shaft 406 is a hollow shaft with an inner hole for the pipe to pass through during winding. The first turntable assembly 5 and the second turntable assembly 6 are mounted on the bracket assembly through the turntable shaft 406. A large sprocket 405 is installed on the turntable shaft 406 at the end of the rear bracket 3, which is connected to the small sprocket 403 through a chain 404.
[0042] The first turntable assembly 5 and the second turntable assembly 6 form a large disc 501. A connecting hole is provided at the inner end of the disc for reliable connection to the turntable shaft 406. Two rings of support shafts 502 are arranged radially along the disc, symmetrically on both sides. The feeding sleeve is mounted on the support shafts 502 via corresponding bearings. The yarn storage cylinder is directly mounted on the outer circumference of the feeding sleeve and connected as a whole by a spring friction plate, rotating together. By adjusting the tension sleeve 503 mounted on the feeding sleeve, the spinning tension is kept constant. The spinning yarn is evenly distributed circumferentially through the guide shaft 701, the guide hole 702, and the guide assembly 7 at the front support 2. The evenly distributed yarn is continuously and densely wound onto the surface of the linearly moving tube by the rotating first guide disc 703, second guide disc 704, and third guide disc 705.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A non-metallic material winding machine, characterized in that, include: Base (1); A support assembly located above the base (1); A power transmission device (4) is disposed on one side of the bottom of the support assembly; The first turntable assembly (5) and the second turntable assembly (6) are both mounted on the support assembly. The guide wire assembly (7) is disposed on one side of the second turntable assembly (6) and is used for wire splitting.
2. The non-metallic material winding machine according to claim 1, characterized in that, The support assembly includes a front support (2) and a rear support (3) fixedly connected to the top of the base (1), and a first turntable assembly (5) is located on the rear support (3) and a second turntable assembly (6) is located on the front support (2).
3. The non-metallic material winding machine according to claim 2, characterized in that, The power transmission device (4) includes: The electric motor (401) is fixedly installed on one side of the rear bracket (3); A speed reducer (402) is fixedly connected to the output end of the motor (401), and a small sprocket (403) is fixedly connected to the output end of the speed reducer (402). Chain (404), the chain (404) is meshed with one side of the small sprocket (403), and a large sprocket (405) is meshed with one side of the chain (404). Turntable shaft (406) is fixedly connected to the middle of the large sprocket (405).
4. The non-metallic material winding machine according to claim 3, characterized in that, The first turntable assembly (5) and the second turntable assembly (6) include: A large disc (501) is fixedly connected to the end of a turntable shaft (406); A support shaft (502) is fixedly connected to one side of a large disc (501), and a tension sleeve (503) is connected to the outer surface of the support shaft (502). Tension device (504) and guide ring (505) are located on one side of tension sleeve (503).
5. A non-metallic material winding machine according to claim 4, characterized in that, The guidewire assembly (7) includes: The guide wire shaft (701) is located on one side of the second turntable assembly (6); A guide wire hole (702) is located on one side of the guide wire shaft (701); The first guide wire disc (703) is located on the other side of the guide wire shaft (701). A second guide wire disc (704) is provided at one end of the first guide wire disc (703), and a third guide wire disc (705) is provided at one end of the second guide wire disc (704).
6. The non-metallic material winding machine according to claim 5, characterized in that, The turntable shaft (406) is a hollow shaft, and the turntable shaft (406) is used for the passage of pipes.