Chili sauce quantitative filling device for chili manufacturing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]对于一些小型的酱料灌装生产线,现有的小型灌装机虽然能实现定量的灌装,但是需要工作人员手动托起包装瓶,去靠近灌装机的送料管,并托举进而实现定量灌装,一个灌装完毕之后,快速更换另一个包装瓶,每个包装瓶均需要准确的移动到灌装机送料管底部,这对工作人员精力与劳动强度均是一个考验,为此设计出一种辣椒制造用辣椒酱定量灌装装置
由于采用了定位机构和驱动机构的技术手段,用户只需要将定位槽上的包装瓶进行取下与更换即可,定位槽处的包装瓶会自动移动到排料管底部,并在灌装的时候自动上升一定的距离,使得灌装过程中,辣椒酱不会散落出来,无需工作人员的托举以及灌装过程中的托举,有效解决了背景技术中提出的人工强度较大的问题,进而实现了包装瓶自动移送定位及升降功能完全替代人工托举操作,显著减少人力投入,灌装口与瓶口精准贴合,避免酱料飞溅或滴漏,有效提升灌装效率与成品合格率。
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Figure CN224619615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chili sauce production technology, and in particular to a chili sauce quantitative filling device for chili manufacturing. Background Technology
[0002] Chili sauce, as a popular condiment, occupies an important position in the food market with its unique spicy flavor and rich taste. Its production process involves multiple steps such as raw material pretreatment, crushing, fermentation, and blending. As the final key process in production, bottling directly affects the quality of the product and production efficiency.
[0003] For some small sauce filling production lines, although the existing small filling machines can achieve quantitative filling, the staff needs to manually lift the packaging bottle, bring it close to the feeding pipe of the filling machine, and lift it to achieve quantitative filling. After one bottle is filled, another packaging bottle needs to be quickly replaced. Each packaging bottle needs to be accurately moved to the bottom of the feeding pipe of the filling machine, which is a test of the staff's energy and labor intensity. To address this, a quantitative filling device for chili sauce for chili production was designed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a quantitative filling device for chili sauce manufacturing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A chili sauce quantitative filling device for chili manufacturing includes a workbench. A positioning mechanism is provided at the center of the top of the workbench. Positioning rods are fixedly connected to both sides of the bottom center of the positioning mechanism. Limit rods are fixedly connected to the bottom of each of the two positioning rods. The same lifting block is slidably fitted on the circumferential surface of the two positioning rods. A rotating rod is rotatably connected to the center of the lifting block, and a tray is fixedly connected to the top of the rotating rod through the workbench. Four positioning slots are evenly spaced on the top of the tray. A fixed plate is fixedly fitted on the bottom of the workbench at the rotating rod. Four straight holes are evenly spaced on the circumference of the fixed plate. A first arc-shaped notch is formed between two straight holes on the edge of the fixed plate. A protruding rod is fixedly connected to the center of one side of the lifting block. Through the cooperation of the positioning mechanism and the driving mechanism, the packaging bottle moves intermittently to facilitate filling. During filling, the packaging bottle automatically rises to cover the discharge pipe, and automatically descends during movement.
[0006] Preferably, a drive mechanism is provided at the bottom of the worktable near the protruding rod. The drive mechanism includes a fixed frame fixedly connected to the bottom of the worktable. A servo motor is fixedly connected to the middle of the bottom of the fixed frame. A rotating rod is fixedly connected to the top output end of the servo motor through the fixed frame.
[0007] Preferably, the driving mechanism further includes a second turntable fixedly connected to the top of the rotating rod, and the second turntable is adapted to the first arc-shaped notch. A second arc-shaped notch is provided on one side of the second turntable, and the second arc-shaped notch is adapted to the fixed plate.
[0008] Preferably, the drive mechanism further includes an L-shaped rod fixedly connected to the bottom of the second turntable near the second arc-shaped notch, and one end of the L-shaped rod is slidably connected in a straight hole. The tray rotates intermittently by the intermittent sliding of the L-shaped rod in the straight hole.
[0009] Preferably, the driving mechanism further includes a first turntable fixedly sleeved at the bottom of the rotating rod. A cylinder is fixedly connected to the top of the first turntable, and a notch is opened on one side of the top of the cylinder. Both sides of the notch are inclined, and the notch is adapted to the protruding rod. The notch and the second arc-shaped notch are in the same direction. The cooperation between the notch, the cylinder, and the protruding rod enables the tray to rise automatically during filling.
[0010] Preferably, a support frame is fixedly connected to the top of the workbench near the tray, and a fixing collar is fixedly connected to the top of the support frame. A material cylinder is fixedly connected to the inner wall of the fixing collar, and a discharge pipe is fixedly connected to the bottom of the material cylinder. A solenoid valve is fixedly installed on the discharge pipe.
[0011] The beneficial effects of this utility model are as follows: Thanks to the use of positioning and driving mechanisms, users only need to remove and replace the packaging bottle in the positioning slot. The packaging bottle in the positioning slot will automatically move to the bottom of the discharge pipe and automatically rise a certain distance during filling, preventing the chili sauce from spilling out during the filling process. This eliminates the need for manual lifting by staff during the filling process, effectively solving the problem of high manual labor intensity mentioned in the background technology. As a result, the automatic transfer, positioning, and lifting functions of the packaging bottle completely replace manual lifting operations, significantly reducing labor input. The filling port and bottle mouth fit precisely, avoiding sauce splashing or dripping, effectively improving filling efficiency and product qualification rate. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a chili sauce quantitative filling device for chili production proposed in this utility model; Figure 2 This is a schematic diagram of the positioning mechanism of a chili sauce quantitative filling device for chili production proposed in this utility model; Figure 3 This is a schematic diagram of the structure of the fixing plate of a chili sauce quantitative filling device for chili production proposed in this utility model; Figure 4This is a schematic diagram of the drive mechanism of a chili sauce quantitative filling device for chili production proposed in this utility model; Figure 5 This is a schematic diagram of the structure of the second turntable of a chili sauce quantitative filling device for chili production proposed in this utility model.
[0013] In the diagram: 1. Workbench; 2. Support frame; 201. Fixing collar; 202. Material cylinder; 203. Solenoid valve; 204. Discharge pipe; 3. Positioning mechanism; 301. Positioning rod; 302. Limiting rod; 303. Lifting block; 304. Protruding rod; 305. Rotating rod; 306. Tray; 307. Positioning groove; 308. Fixing plate; 309. First arc-shaped notch; 310. Straight hole; 4. Drive mechanism; 401. Servo motor; 402. Fixing frame; 403. Rotating rod; 404. First turntable; 405. Cylinder; 406. Notch; 407. Second turntable; 408. Second arc-shaped notch; 409. L-shaped rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Reference Figures 1-5 A chili sauce quantitative filling device for chili production includes a workbench 1. A positioning mechanism 3 is provided at the center of the top of the workbench 1. Positioning rods 301 are fixedly connected to both sides of the bottom center of the positioning mechanism 3. Limit rods 302 are fixedly connected to the bottom of each of the two positioning rods 301. The same lifting block 303 is slidably sleeved on the circumferential surface of the two positioning rods 301. A rotating rod 305 is rotatably connected to the center of the lifting block 303, and the top of the rotating rod 305 slides through the workbench 1 and is fixedly connected to a tray 306. Four positioning slots 307 are evenly spaced on the top of the tray 306. A fixed plate 308 is fixedly fitted onto the bottom of the worktable 1 by the rotating rod 305. Four straight holes 310 are evenly spaced around the edge of the fixed plate 308. A first arc-shaped notch 309 is formed between two straight holes 310 on the edge of the fixed plate 308. A protruding rod 304 is fixedly connected to the middle of one side of the lifting block 303. The arrangement of the lifting block 303, the positioning rod 301 and the protruding rod 304 allows the tray 306 to be raised and lowered to a certain extent.
[0016] In this utility model, a drive mechanism 4 is provided at the bottom of the workbench 1 near the protruding rod 304. The drive mechanism 4 includes a fixed frame 402 fixedly connected to the bottom of the workbench 1. A servo motor 401 is fixedly connected to the middle of the bottom of the fixed frame 402. A rotating rod 403 is fixedly connected to the top output end of the servo motor 401 through the fixed frame 402.
[0017] In this utility model, the drive mechanism 4 also includes a second turntable 407 fixedly connected to the top of the rotating rod 403, and the second turntable 407 is adapted to the first arc-shaped notch 309. A second arc-shaped notch 408 is provided on one side of the second turntable 407, and the second arc-shaped notch 408 is adapted to the fixed plate 308.
[0018] In this utility model, the drive mechanism 4 also includes an L-shaped rod 409 fixedly connected to the bottom of the second turntable 407 near the second arc-shaped notch 408, and one end of the top of the L-shaped rod 409 is slidably connected in the straight hole 310. Through the cooperation of the rotating rod 305, the first arc-shaped notch 309, the straight hole 310, the second turntable 407, the second arc-shaped notch 408 and the L-shaped rod 409, when the servo motor 401 rotates, it drives the tray 306 to rotate intermittently, and each time it only rotates a quarter turn.
[0019] In this utility model, the driving mechanism 4 also includes a first turntable 404 fixedly sleeved at the bottom of the rotating rod 403. A cylinder 405 is fixedly connected to the top of the first turntable 404, and a notch 406 is opened on one side of the top of the cylinder 405. Both sides of the notch 406 are inclined, and the notch 406 is adapted to the protruding rod 304. The notch 406 and the second arc-shaped notch 408 are in the same direction. The cooperation between the protruding rod 304, the cylinder 405 and the notch 406 makes the packaging bottle automatically rise to a certain height when filling, so that the bottle mouth covers the bottom of the discharge pipe 204, so that the chili sauce will not spill out.
[0020] In this utility model, a support frame 2 is fixedly connected to the top of the workbench 1 near the tray 306, and a fixing collar 201 is fixedly connected to the top of the support frame 2. A material cylinder 202 is fixedly connected to the inner wall of the fixing collar 201, and a discharge pipe 204 is fixedly connected to the bottom of the material cylinder 202. A solenoid valve 203 is fixedly installed on the discharge pipe 204.
[0021] Working principle: When using this device, chili sauce is placed in the material cylinder 202. A conveying mechanism with an auger inside the material cylinder 202, along with the opening of the solenoid valve 203, allows for the metered delivery of chili sauce through the discharge pipe 204. During use, the packaging bottle is placed in the positioning groove 307. With each rotation of the servo motor 401, the second turntable 407 slides within the first arc-shaped notch 309. When the top of the L-shaped rod 409 slides to the straight hole 310, the protruding part of the outer side of the fixed plate 308 will be positioned in the second arc... At the notch 408, each rotation of the servo motor 401 causes the fixed disk 308, rotating rod 305, and tray 306 to rotate a quarter turn, thereby moving the packaging bottles sequentially to the bottom of the discharge pipe 204 for filling. Simultaneously, due to the arrangement of the fixed disk 308, second turntable 407, and L-shaped rod 409, the tray 306 rotates intermittently during the rotation of the servo motor 401. The tray 306 rotates only when the L-shaped rod 409 is positioned within the straight hole 310. The tray 306 will only rotate at point 6; it will not rotate at other times. When the tray 306 is about to be driven to rotate by the servo motor 401, the protruding rod 304 is exactly at the notch 406. At this time, the tray 306, the lifting block 303, and the fixed plate 308 will descend, and the packaging bottle will move away from the discharge pipe 204. When the L-shaped rod 409 moves away from the straight hole 310, the tray 306 will stop rotating. At this time, the protruding rod 304 is located at the top of the cylinder 405 away from the notch 406. At this time, the lifting block 303, the fixed plate 308, and the tray 306 are all... Raising the bottle to a certain height allows it to be positioned directly below the discharge pipe 204 and fit snugly around the outside of the pipe, preventing the chili sauce from spilling out. Through the coordination of the positioning mechanism 3 and the drive mechanism 4, the tray 306 rotates intermittently with the bottle. When not rotating, it lifts the bottle; when rotating, it lowers the bottle away from the discharge pipe 204. The user can remove the bottle with one hand and place the empty bottle into the positioning slot 307 with the other, thus improving filling efficiency.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A chili sauce quantitative filling device for chili manufacturing, comprising a workbench (1), characterized in that, A positioning mechanism (3) is provided at the top center of the workbench (1). Positioning rods (301) are fixedly connected to both sides of the bottom center of the positioning mechanism (3). Limit rods (302) are fixedly connected to the bottom of the two positioning rods (301). The same lifting block (303) is slidably sleeved on the circumferential surface of the two positioning rods (301). A rotating rod (305) is rotatably connected to the middle of the lifting block (303), and the top of the rotating rod (305) slides through the workbench (1) and is fixedly connected to a support. The tray (306) has four positioning slots (307) evenly spaced on its top. The rotating rod (305) is fixedly fitted with a fixed plate (308) at the bottom of the workbench (1). The fixed plate (308) has four straight holes (310) evenly spaced around its edge. The fixed plate (308) has a first arc-shaped notch (309) between two straight holes (310) on its edge. The lifting block (303) has a protruding rod (304) fixedly connected to the middle of one side.
2. The chili paste quantitative filling device for chili manufacturing according to claim 1, characterized in that, A drive mechanism (4) is provided at the bottom of the workbench (1) near the protruding rod (304). The drive mechanism (4) includes a fixed frame (402) fixedly connected to the bottom of the workbench (1). A servo motor (401) is fixedly connected to the middle of the bottom of the fixed frame (402). A rotating rod (403) is fixedly connected to the top output end of the servo motor (401) through the fixed frame (402).
3. The chili sauce quantitative filling device for chili production according to claim 2, characterized in that, The drive mechanism (4) also includes a second turntable (407) fixedly connected to the top of the rotating rod (403), and the second turntable (407) is adapted to the first arc-shaped notch (309). A second arc-shaped notch (408) is provided on one side of the second turntable (407), and the second arc-shaped notch (408) is adapted to the fixed plate (308).
4. A chili sauce quantitative filling device for chili production according to claim 3, characterized in that, The drive mechanism (4) also includes an L-shaped rod (409) fixedly connected to the bottom of the second turntable (407) near the second arc-shaped notch (408), and one end of the top of the L-shaped rod (409) is slidably connected in the straight hole (310).
5. A chili sauce quantitative filling device for chili production according to claim 4, characterized in that, The driving mechanism (4) further includes a first turntable (404) fixedly sleeved on the bottom of the rotating rod (403). A cylinder (405) is fixedly connected to the top of the first turntable (404), and a notch (406) is opened on the top of one side of the cylinder (405). Both sides of the notch (406) are inclined, and the notch (406) is adapted to the protruding rod (304). The notch (406) and the second arc-shaped notch (408) are located in the same direction.
6. A chili sauce quantitative filling device for chili production according to claim 1, characterized in that, The workbench (1) is fixedly connected to a support frame (2) near the tray (306) at the top. A fixing collar (201) is fixedly connected to the top of the support frame (2). A material cylinder (202) is fixedly connected to the inner wall of the fixing collar (201). A discharge pipe (204) is fixedly connected to the bottom of the material cylinder (202). A solenoid valve (203) is fixedly installed on the discharge pipe (204).