An ion exchanger

Abstract

This application provides an ion exchanger, belonging to the technical field of ion exchanger technology. The ion exchanger includes an exchanger body and a base assembly. The base assembly includes a fixed plate, an adjusting plate, a base body, a central stabilizer, a telescopic frame, a first ball head, and a hydraulic cylinder. Multiple telescopic frames and first ball heads are provided. An X-frame is provided at the bottom of the adjusting plate. The exchanger body is fixedly connected to the upper part of the fixed plate, and the fixed plate is fixedly connected to the upper part of the adjusting plate. The upper part of the central stabilizer is rotatably connected to the bottom center of the X-frame. One side of the hydraulic cylinder communicates with one telescopic frame, and the other side of the hydraulic cylinder communicates with another telescopic frame. This design not only facilitates quick leveling during installation but also allows for easy secondary adjustments after long-term use, greatly simplifying the leveling process and reducing the workload of leveling.

Description

Technical Field

[0001] This application relates to the field of ion exchangers, and more specifically, to an ion exchanger. Background Technology

[0002] Ion exchangers are water treatment devices that utilize the chemical properties of ion exchange resins to remove various ionic impurities (such as calcium, magnesium, sodium, chlorine, nitrates, etc.) from water. They are widely used in industrial pure water preparation, boiler feedwater softening, municipal sewage treatment, food and pharmaceutical purification, and other fields.

[0003] Leveling is essential during the installation of ion exchangers. This is a crucial step in ensuring safe operation, extending the lifespan of the equipment, and guaranteeing effective water treatment. Failure to level properly or at all can lead to equipment malfunctions, performance degradation, and even safety hazards.

[0004] However, usually when installing an ion exchanger, the installer levels it. Often, this is done by placing pads of different thicknesses at the bottom of the ion exchanger base to gradually achieve leveling. Once the ion exchanger becomes uneven during long-term use, it becomes inconvenient to readjust it, increasing the burden of leveling. Utility Model Content

[0005] To overcome the above shortcomings, this application provides an ion exchanger designed to improve the problem of inconvenience and increased leveling burden caused by unevenness that occurs after long-term use.

[0006] This application provides an ion exchanger, including an exchanger body and a base assembly. The base assembly includes a fixed plate, an adjusting plate, a base body, a central stabilizer, a telescopic frame, a first ball head, and hydraulic cylinders. Multiple telescopic frames and first ball heads are provided. An X-frame is provided at the bottom of the adjusting plate. The exchanger body is fixedly connected to the upper part of the fixed plate, and the fixed plate is fixedly connected to the upper part of the adjusting plate. The upper part of the central stabilizer is rotatably connected to the bottom center of the X-frame. The upper part of the telescopic frame is fixedly connected to the bottom of the first ball head, and the upper part of the first ball head is rotatably connected to the bottom of the X-frame. The bottom of the telescopic frame is rotatably connected to the upper part of the base body. The hydraulic cylinders are fixedly connected to the upper part of the base body and are symmetrically arranged. One side of each hydraulic cylinder communicates with one telescopic frame, and the other side communicates with another telescopic frame.

[0007] In one specific implementation, a stabilizing rod is provided on one side of the adjusting plate, a second ball head is provided on the upper part of the stabilizing rod, and a locking block is also provided on the stabilizing rod. A threaded rod is rotatably connected to the base, and the threaded rod is threadedly connected to the locking block. The second ball head is rotatably connected to one side of the adjusting plate, and multiple stabilizing rods are provided.

[0008] In one specific implementation, a drive shaft is provided on one side of the threaded rod, and a motor is provided on one side of the drive shaft. The output end of the motor is fixedly connected to one end of the drive shaft, the drive shaft is rotatably connected to the base body, and the drive shaft is drivingly connected to the threaded rod.

[0009] In one specific implementation, the drive shaft is provided with a first bevel gear, and the threaded rod is provided with a second bevel gear, the first bevel gear and the second bevel gear being meshed together.

[0010] In one specific implementation, a groove is provided on one side of the stabilizer bar, and the threaded rod is located inside the groove.

[0011] In one specific implementation, an anti-slip pad is provided on one side of the locking block, and the anti-slip pad abuts against the surface of the stabilizer bar.

[0012] In one specific implementation, the central stabilizer includes a pole and a third ball head, the third ball head being rotatably connected to the center of the X-frame.

[0013] In one specific implementation, the telescopic frame includes a first frame, a second frame, and a telescopic cylinder. One side of the first frame is slidably connected to one side of the second frame. The bottom of the second frame is rotatably connected to the upper part of the base. The first ball head is fixedly connected to the upper part of the first frame. One telescopic end of the telescopic cylinder is fixedly connected to the first frame, and the end of the telescopic cylinder is fixedly connected to the second frame.

[0014] In one specific implementation, the hydraulic cylinder includes an oil tank, a pull plug, a pull rod, and an electric push rod. The oil tank and the electric push rod are both fixedly connected to the base. One side of the oil tank is connected to one of the telescopic cylinders, and the other side of the oil tank is connected to another telescopic cylinder. The pull plug is slidably and sealed inside the oil tank, and the pull rod slidably and sealed through one side of the oil tank and is fixedly connected to the output end of the electric push rod.

[0015] In one specific implementation, the centers of the two first ball heads, which are symmetrically arranged at the center point of the X-frame, and the center of the third ball head are on the same straight line.

[0016] Beneficial Effects: This application provides an ion exchanger. During use, the ion exchanger is installed on the upper part of a fixed plate, which is mounted on top of an adjusting plate. A first ball head and a central stabilizer are installed below the adjusting plate. The central stabilizer effectively prevents the adjusting plate from shifting. The bottom of the telescopic frame is rotatably connected to the upper part of the base. The exchanger body is fixed to the fixed plate. The leveling operation is achieved through the telescopic function of a hydraulic cylinder. When there is a height difference in the adjusting plate, one side of the hydraulic cylinder draws oil from the telescopic frame at the bottom of the higher side into the cylinder, causing the telescopic end of the telescopic frame to retract, thus lowering the higher side of the adjusting plate. Simultaneously, the hydraulic cylinder delivers internal oil to the bottom of the lower side of the adjusting plate. Inside the telescopic frame, its telescopic end extends, pushing the lower side of the adjusting plate to rise. In this way, a single hydraulic cylinder and two telescopic frames form a leveling unit. The two sets of this unit work together to adjust the adjusting plate at multiple angles, realizing the step-by-step leveling of the adjusting plate, the fixed plate, and the ion exchanger. Although the leveling effect is affected by the flatness of the bottom of the ion exchanger itself, with the adjustment function of the two sets of hydraulic cylinders and the telescopic frame, the precise leveling of the ion exchanger can be achieved in the end. This design not only facilitates quick leveling by the staff during installation, but also allows the operator to easily make secondary adjustments after long-term use of the equipment, greatly simplifying the leveling process and reducing the burden of leveling work. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the ion exchanger structure provided in the embodiments of this application;

[0019] Figure 2 A partial structural schematic diagram of the telescopic frame and hydraulic cylinder provided for embodiments of this application;

[0020] Figure 3 A partial structural schematic diagram of the central stabilizer provided in the embodiments of this application;

[0021] Figure 4 A partial structural schematic diagram of the drive shaft provided in the embodiments of this application;

[0022] Figure 5 A partial structural schematic diagram of the telescopic frame provided in the embodiments of this application;

[0023] Figure 6 This is a partial structural diagram of the disassembled hydraulic cylinder provided in the embodiments of this application.

[0024] In the diagram: 100-Exchanger body; 200-Base assembly; 210-Fixing plate; 220-Adjusting plate; 221-Stabilizing rod; 223-Second ball head; 224-Locking block; 225-Slide groove; 226-Anti-slip pad; 228-X-frame; 230-Base; 231-Threaded rod; 232-Drive shaft; 233-Motor; 234-First bevel gear; 235-Second bevel gear; 240-Center stabilizer; 241-Upright pole; 242-Third ball head; 250-Telescopic frame; 251-First frame; 252-Second frame; 253-Telescopic cylinder; 260-First ball head; 270-Hydraulic cylinder; 271-Oil drum; 272-Pull-out plug; 273-Pull-out rod; 274-Electric push rod. Detailed Implementation

[0025] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0026] Please see Figure 1 This application provides an ion exchanger, including an exchanger body 100 and a base assembly 200.

[0027] Please see Figures 1-6The base assembly 200 includes a fixed plate 210, an adjusting plate 220, a base body 230, a central stabilizer 240, a telescopic frame 250, a first ball joint 260, and a hydraulic cylinder 270. Multiple telescopic frames 250 and first ball joints 260 are provided. An X-frame 228 is provided at the bottom of the adjusting plate 220. It should be noted that a horizontal sensor is provided on one horizontal and one vertical surface of the adjusting plate 220. The exchanger body 100 is fixedly connected to the upper part of the fixed plate 210. The fixed plate 210 and the upper part of the adjusting plate 220... Fixed connections: the upper part of the central stabilizer 240 is rotatably connected to the bottom center of the X-frame 228; the upper part of the telescopic frame 250 is fixedly connected to the bottom of the first ball head 260; the upper part of the first ball head 260 is rotatably connected to the bottom of the X-frame 228; the bottom of the telescopic frame 250 is rotatably connected to the upper part of the base 230; the hydraulic cylinder 270 is fixedly connected to the upper part of the base 230; the hydraulic cylinders 270 are symmetrically arranged, with one side of the hydraulic cylinder 270 connected to one telescopic frame 250 and the other side connected to another telescopic frame 250; and the adjusting plate 2... A stabilizer bar 221 is provided on one side of the plate 20. A second ball head 223 is provided on the upper part of the stabilizer bar 221. The stabilizer bar 221 is also provided with a locking block 224. A threaded rod 231 is rotatably connected to the base 230. The threaded rod 231 is threadedly connected to the locking block 224. The second ball head 223 is rotatably connected to one side of the adjusting plate 220. Multiple stabilizer bars 221 are provided. A drive shaft 232 is provided on one side of the threaded rod 231. A motor 233 is provided on one side of the drive shaft 232. The output end of the motor 233 is connected to the drive shaft 232. The drive shaft 232 is rotatably connected to the base 230 and is connected to the threaded rod 231. The drive shaft 232 is provided with a first bevel gear 234 and the threaded rod 231 is provided with a second bevel gear 235. The first bevel gear 234 and the second bevel gear 235 are meshed together. A groove 225 is provided on one side of the stabilizer 221 and the threaded rod 231 is located inside the groove 225. An anti-slip pad 226 is provided on one side of the locking block 224 and the anti-slip pad 226 abuts against the surface of the stabilizer 221.

[0028] The internal conveying pipeline loop of the exchanger body 100 uses industrial-grade UPVC material or a better grade of 316L stainless steel material.

[0029] Industrial-grade UPVC pipes have four advantages: first, they are extremely resistant to acid corrosion; second, they use flange connections, avoiding the weak points of weld seams that are easily corroded; third, they are easy and simple to maintain and replace, and have high safety during maintenance; and fourth, they have strong pressure resistance, fully meeting the regeneration pressure requirements of cation beds and mixed beds.

[0030] 316L material pipes have three advantages: first, a higher corrosion resistance level; second, strong pressure resistance, which fully meets the pressure requirements of mixed bed regeneration; and third, the use of the same grade of welding material at weak points in the welds to avoid frequent leaks at the welds.

[0031] The center stabilizer 240 includes a pole 241 and a third ball joint 242, which is rotatably connected to the center of the X-frame 228. The telescopic frame 250 includes a first frame 251, a second frame 252, and a telescopic cylinder 253. One side of the first frame 251 is slidably connected to one side of the second frame 252. The bottom of the second frame 252 is rotatably connected to the upper part of the base 230. The first ball joint 260 is fixedly connected to the upper part of the first frame 251. One telescopic end of the telescopic cylinder 253 is fixedly connected to the first frame 251, and the end of the telescopic cylinder 253 is fixedly connected to the second frame 252. The hydraulic cylinder 2... 70 includes an oil drum 271, a pull-out plug 272, a pull-out rod 273, and an electric push rod 274. The oil drum 271 and the electric push rod 274 are both fixedly connected to the base 230. One side of the oil drum 271 is connected to a telescopic cylinder 253, and the other side of the oil drum 271 is connected to another telescopic cylinder 253. The pull-out plug 272 is sealed and slidably connected inside the oil drum 271. The pull-out rod 273 is sealed and slidably passed through one side of the oil drum 271 and is fixedly connected to the output end of the electric push rod 274. The centers of the two first ball heads 260 and the third ball head 242, which are symmetrically arranged at the center point of the X-frame 228, are on the same straight line.

[0032] The working principle of this ion exchanger is as follows: The exchanger body 100 is connected to the adjusting plate 220 via a fixed plate 210. The center of the X-frame 228 at the bottom of the adjusting plate 220 forms a rotating support with the base 230 via the third ball head 242 at the top of the upright 241. Simultaneously, the edge of the X-frame 228 is connected to the telescopic frame 250 via multiple first ball heads 260. The bottom of the telescopic frame 250 is rotatably connected to the base 230, forming a leveling structure with the central stabilizer 240 as the fulcrum. Normally, the symmetrically arranged hydraulic cylinders 270 drive the corresponding telescopic frames 250 to move via hydraulic transmission. When the electric push rod 274 drives the pull rod 273 to move inside the oil tank 271, the pull plug 272 draws the hydraulic fluid from one side of the telescopic cylinder 253 into the oil tank 271, while simultaneously pressing the hydraulic fluid into the other side of the telescopic cylinder 253. This causes one of the telescopic frames 250 to retract and the other to extend. Through the first ball head 260, the adjusting plate 220 is lowered or raised on the corresponding side. The two sets of hydraulic cylinders 270 and the extension... The retractable frame 250 works in conjunction with the platen 220 to achieve multi-angle tilt adjustment around the central stabilizer 240, thereby driving the ion exchanger body 100 to complete horizontal calibration via the fixed plate 210. In addition, the stabilizer bar 221 is connected to the platen 220 via the second ball head 223, and its bottom locking block 224 is threadedly engaged with the threaded rod 231. When the motor 233 drives the threaded rod 231 to rotate via the transmission shaft 232 through the first bevel gear 234 and the second bevel gear 235, the height of the stabilizer bar 221 can be adjusted and locked, which helps to enhance the structural stability after leveling. Through this mechanical linkage system, leveling can be done quickly during installation and can also be easily adjusted after long-term use, ensuring that the ion exchanger body 100 is always in a horizontal working state. This not only facilitates quick leveling by the staff during installation, but also allows the operator to easily perform secondary adjustments after long-term use of the equipment, greatly simplifying the leveling process and reducing the burden of leveling work.

[0033] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

Claims

1. An ion exchanger, characterized in that, include Switch body (100); A base assembly (200) includes a fixed plate (210), an adjusting plate (220), a seat (230), a central stabilizer (240), a telescopic frame (250), a first ball joint (260), and a hydraulic cylinder (270). Multiple telescopic frames (250) and first ball joints (260) are provided. An X-frame (228) is provided at the bottom of the adjusting plate (220). The exchanger body (100) is fixedly connected to the upper part of the fixed plate (210), and the central stabilizer (240) is also fixedly connected. The upper part is rotatably connected to the bottom of the center of the X-frame (228), the upper part of the telescopic frame (250) is fixedly connected to the bottom of the first ball head (260), the upper part of the first ball head (260) is rotatably connected to the bottom of the X-frame (228), the bottom of the telescopic frame (250) is rotatably connected to the upper part of the base (230), the hydraulic cylinder (270) is fixedly connected to the upper part of the base (230), the hydraulic cylinders (270) are symmetrically arranged, one side of the hydraulic cylinder (270) is connected to one of the telescopic frames (250), and the other side of the hydraulic cylinder (270) is connected to another telescopic frame (250).

2. An ion exchanger according to claim 1, characterized in that, A stabilizing rod (221) is provided on one side of the adjusting plate (220). A second ball head (223) is provided on the upper part of the stabilizing rod (221). A locking block (224) is also provided on the stabilizing rod (221). A threaded rod (231) is rotatably connected to the base (230). The threaded rod (231) is threadedly connected to the locking block (224). The second ball head (223) is rotatably connected to one side of the adjusting plate (220). Multiple stabilizing rods (221) are provided.

3. An ion exchanger according to claim 2, characterized in that, A drive shaft (232) is provided on one side of the threaded rod (231), and a motor (233) is provided on one side of the drive shaft (232). The output end of the motor (233) is fixedly connected to one end of the drive shaft (232). The drive shaft (232) is rotatably connected to the base (230), and the drive shaft (232) is drively connected to the threaded rod (231).

4. An ion exchanger according to claim 3, characterized in that, The drive shaft (232) is provided with a first bevel gear (234), and the threaded rod (231) is provided with a second bevel gear (235). The first bevel gear (234) and the second bevel gear (235) are meshed together.

5. An ion exchanger according to claim 2, characterized in that, The stabilizer bar (221) has a groove (225) on one side, and the threaded rod (231) is located inside the groove (225).

6. An ion exchanger according to claim 2, characterized in that, The locking block (224) is provided with an anti-slip pad (226) on one side, and the anti-slip pad (226) abuts against the surface of the stabilizer bar (221) on one side.

7. An ion exchanger according to claim 1, characterized in that, The central stabilizer (240) includes a pole (241) and a third ball head (242), which is rotatably connected to the center of the X-frame (228).

8. An ion exchanger according to claim 1, characterized in that, The telescopic frame (250) includes a first frame (251), a second frame (252), and a telescopic cylinder (253). One side of the first frame (251) is slidably connected to one side of the second frame (252). The bottom of the second frame (252) is rotatably connected to the upper part of the base (230). The first ball head (260) is fixedly connected to the upper part of the first frame (251). One side of the telescopic end of the telescopic cylinder (253) is fixedly connected to the first frame (251), and the end of the telescopic cylinder (253) is fixedly connected to the second frame (252).

9. An ion exchanger according to claim 8, characterized in that, The hydraulic cylinder (270) includes an oil drum (271), a pull plug (272), a pull rod (273), and an electric push rod (274). The oil drum (271) and the electric push rod (274) are both fixedly connected to the base (230). One side of the oil drum (271) is connected to one of the telescopic cylinders (253), and the other side of the oil drum (271) is connected to another telescopic cylinder (253). The pull plug (272) is sealed and slidably connected inside the oil drum (271), and the pull rod (273) is sealed and slidably passed through one side of the oil drum (271) and is fixedly connected to the output end of the electric push rod (274).

10. An ion exchanger according to claim 7, characterized in that, The centers of the two first ball heads (260) and the third ball head (242) located symmetrically at the center point of the X-frame (228) are on the same straight line.

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