A device for solidifying river and lake silt
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]目前的淤泥固化设备在持续搅拌的同时像淤泥内注入固化剂,淤泥在设备中是运动的,导致淤泥内内的固化剂不够均匀,且固化剂只维持在淤泥表层,淤泥与固化剂不能够全面的融合,并且淤泥内部混合有较多的固体颗粒杂质,需要进行单独的过滤,效率低下
(1)本方案通过利用固化剂注入件配合导流内筒内部的导流搅拌件配合,实现对淤泥以及固化剂混合更加均匀,且在推动淤泥流动的过程中实现同步搅拌,提高输出效率的优点。
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Figure CN224619813U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge solidification, and more specifically, to a device for solidifying river and lake sludge. Background Technology
[0002] River silt refers to the mixture of mud and water that accumulates inside a river. River silt solidification is the solidification and drying process of the mixture of mud and water accumulated inside a river. The silt solidification device is designed to quickly and thoroughly mix the solidifying agent with the silt.
[0003] Current sludge solidification equipment injects a solidifying agent into the sludge while continuously agitating it. The sludge is in motion within the equipment, resulting in uneven distribution of the solidifying agent within the sludge. Furthermore, the solidifying agent only remains on the surface of the sludge, and the sludge and solidifying agent cannot fully integrate. In addition, the sludge contains a large amount of solid particulate impurities, requiring separate filtration, which is inefficient. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a solidification device for river and lake silt.
[0005] To solve the above problems, the present invention adopts the following technical solution.
[0006] A river and lake silt solidification device includes a mixing drum 1 and a filter drum 2. The filter drum 2 is horizontally rotatably disposed on the top of the mixing drum 1. The mixing drum 1 is provided with a solidifying agent injection component 3. The mixing drum 1 is equipped with a flow guiding inner cylinder 4. The flow guiding inner cylinder 4 is equipped with a flow guiding and stirring component 5. A drive unit 6 for driving the filter cylinder 2 to rotate is installed on the top of the stirring cylinder 1; The filter cylinder 2 has a pusher blade 7 arranged in an inner spiral inside. The filter cylinder 2 has evenly distributed mud discharge holes 8 on its upper part. The filter cylinder 2 is covered with a guide cover 9 on its outer side. The bottom opening of the guide cover 9 is connected to the stirring cylinder 1. The curing agent injection component 3 includes a first motor 31, a rotating cylinder 32, and a uniformly distributed material distribution head 33. The first motor 31 is fixedly installed on the outside of the mixing cylinder 1. The output end of the first motor 31 is fixedly connected to the end of the rotating cylinder 32 through a coupling. The other end of the rotating cylinder 32 is rotatably connected to an external curing agent pipeline. The rotating cylinder 32 has a material distribution hole 34 that communicates with the material distribution head 33.
[0007] As a further description of the above technical solution: the flow guiding and stirring component 5 includes a second motor 51, a hinge 52, and a set of inclined rods 53. The second motor 51 is fixedly installed at the bottom of the stirring drum 1. The output end of the second motor 51 is fixedly connected to the hinge 52 through a coupling. The top end of the hinge 52 passes through and is rotatably connected to the inside of the inner flow guiding cylinder 4. The set of inclined rods 53 is evenly fixed to the inside of the inner flow guiding cylinder 4 and is staggered with the blades of the hinge 52.
[0008] As a further description of the above technical solution: the driving component 6 includes a third motor 61, a gear 62 and a gear ring 63. The third motor 61 is fixedly installed on the top of the stirring drum 1. The output end of the third motor 61 is fixedly connected to the gear 62 through a coupling. The inner side of the gear ring 63 is sleeved and fixed to the outer side of the stirring drum 1. The outer side of the gear ring 63 meshes with the gear 62.
[0009] As a further description of the above technical solution: the material leveling head 33 is hollow inside, and the material leveling head 33 is provided with evenly distributed side holes 331.
[0010] As a further description of the above technical solution: a feed hopper 10 is fixedly installed on the top of the stirring cylinder 1, and the left port of the feed hopper 10 is rotatably engaged with the port of the filter cylinder 2.
[0011] As a further description of the above technical solution: the end of the filter cylinder 2 away from the feed hopper 10 is open for material discharge, and the bottom of the guide inner cylinder 4 is equipped with an inclined discharge pipe 41.
[0012] Compared with existing technologies, the advantages of this utility model are: (1) This solution utilizes the solidifier injection component in conjunction with the flow guide stirring component inside the flow guide cylinder to achieve a more uniform mixing of sludge and solidifier, and to achieve synchronous stirring during the process of promoting sludge flow, thereby improving output efficiency.
[0013] (1) This solution drives the filter cylinder to rotate through the drive component. After the sludge enters, as the filter cylinder rotates, the solid waste is separated from the sludge by the pusher blades arranged in an inner spiral. This achieves the advantage of the device having integrated and efficient filtration of solid waste. Attached Figure Description
[0014] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 for Figure 1 Enlarged schematic diagram of the structure of section A in the middle; Figure 3 This is a side sectional view of the present invention. Figure 4 This is a partial three-dimensional structural diagram of the present invention.
[0015] Explanation of the labels in the diagram: 1. Mixing drum; 2. Filter drum; 3. Curing agent injection component; 31. First motor; 32. Rotating drum; 33. Material distribution head; 331. Side hole; 34. Material distribution hole; 4. Inner guide cylinder; 41. Discharge pipe; 5. Guide mixing component; 51. Second motor; 52. Hinge; 53. Inclined rod assembly; 6. Drive component; 61. Third motor; 62. Gear; 63. Gear ring; 7. Pushing inclined plate; 8. Mud discharge hole; 9. Material guide cover; 10. Feed hopper. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model; It should be noted that: all electrical components in this case and their compatible power supplies should be connected by wires by those skilled in the art, and the first motor, second motor and third motor should be connected to the equipment power supply. In addition, appropriate controllers should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the working principle below, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is well known in the art. The following mainly introduces the working principle and process, and will not explain the electrical control.
[0017] The model number of the first motor, the second motor and the third motor can be (ZD2-152). Please see Figures 1-4 In this utility model, a river and lake silt solidification device includes a mixing drum 1 and a filter drum 2. The filter drum 2 is horizontally rotatably disposed on the top of the mixing drum 1. The mixing drum 1 is provided with a solidifying agent injection component 3. The mixing drum 1 is equipped with a flow guiding inner cylinder 4. The flow guiding inner cylinder 4 is equipped with a flow guiding mixing component 5. A drive unit 6 for driving the filter cylinder 2 to rotate is installed on the top of the stirring cylinder 1; The filter cylinder 2 has a pusher blade 7 arranged in an inner spiral inside. The filter cylinder 2 has a uniformly distributed mud discharge hole 8 on its upper part. The filter cylinder 2 is covered with a guide cover 9 on its outer side. The bottom opening of the guide cover 9 is connected to the mixing cylinder 1. The curing agent injection component 3 includes a first motor 31, a rotating cylinder 32, and a uniformly distributed material distribution head 33. The first motor 31 is fixedly installed on the outside of the mixing cylinder 1. The output end of the first motor 31 is fixedly connected to the end of the rotating cylinder 32 through a coupling. The other end of the rotating cylinder 32 is rotatably connected to the external curing agent pipeline. A material distribution hole 34 is opened on the upper part of the rotating cylinder 32 to communicate with the material distribution head 33. In this invention, the drive unit 6 rotates the filter cylinder 2, and sludge is injected from the right side. After entering the filter cylinder 2, the sludge is fed into the middle section of the filter cylinder 2 as it rotates. Under the action of centrifugal force, it passes through the sludge discharge hole 8 and is discharged into the interior of the guide shroud 9. Then, it falls down along the guide shroud 9 into the interior of the mixing cylinder 1. Large solid impurities inside the sludge are discharged to the left by the pusher blades 7 during rotation, thus achieving filtration. At the same time, the first motor 31 is started to drive the rotating cylinder 32 to rotate, and high-pressure curing agent liquid is injected through the outer curing agent pipe. Then, as it rotates, the high-pressure curing agent liquid is evenly sprayed out through the uniform distribution hole 34 on the uniform distribution head 33, mixing with the falling sludge. With the rotation of the cylinder 32, the uniformity of the mixing of the curing agent and the sludge is improved, and the mixed sludge falls into the interior of the guide inner cylinder 4. Then, the second motor 31 is started simultaneously. The second motor 51 drives the hinge 52 to rotate, pushing the mixed sludge downwards. During the downward pushing process, the sludge is continuously in contact with the inclined rod assembly 53 and is agitated, achieving mixing. This mixing is also achieved during the conveying process. Finally, the evenly mixed sludge is discharged, and the solidifying agent is ready to take effect. This device achieves the advantages of more uniform mixing of solidifying agent and sludge, efficient filtration of internal solid particles, and simultaneous conveying and mixing, thus improving efficiency. It solves the problems of existing technologies where solidifying agent is injected into the sludge while it is continuously agitated, resulting in uneven solidifying agent distribution within the sludge due to the sludge's movement within the equipment. The solidifying agent only remains on the surface of the sludge, and the sludge and solidifying agent cannot fully integrate. Furthermore, the sludge contains a large amount of solid particle impurities, requiring separate filtration, which is inefficient.
[0018] Please see Figure 1 The flow guiding and stirring component 5 includes a second motor 51, a hinge 52, and a slant bar assembly 53. The second motor 51 is fixedly installed at the bottom of the stirring drum 1. The output end of the second motor 51 is fixedly connected to the hinge 52 through a coupling. The top end of the hinge 52 passes through and is rotatably connected to the inside of the flow guiding inner cylinder 4. The slant bar assembly 53 is evenly fixed to the inside of the flow guiding inner cylinder 4 and is staggered with the blades of the hinge 52.
[0019] In this invention, the mixing sludge is conveyed by starting the second motor 51 to drive the hinge 52. At the same time, the sludge is agitated by colliding with the inclined rod group 53 while flowing, thus achieving the advantage of conveying and stirring at the same time, improving efficiency.
[0020] Please see Figure 1 The drive unit 6 includes a third motor 61, a gear 62, and a gear ring 63. The third motor 61 is fixedly installed on the top of the mixing drum 1. The output end of the third motor 61 is fixedly connected to the gear 62 through a coupling. The inner side of the gear ring 63 is sleeved and fixed to the outer side of the mixing drum 1, and the outer side of the gear ring 63 meshes with the gear 62.
[0021] In this invention, the third motor 61 is started to drive the gear 62 to rotate, which in turn drives the gear ring 63 to rotate, thereby driving the filter cylinder 2 to rotate, so that it separates sludge and large solid particles during the rotation process.
[0022] Please see Figure 2 and Figure 4 The material leveling head 33 is hollow inside, and the material leveling head 33 has evenly distributed side holes 331.
[0023] In this invention, the hollow interior of the uniform material head 33, combined with the side holes 331, allows the curing agent to be sprayed more evenly in multiple directions, achieving more efficient and uniform contact and mixing with the falling sludge.
[0024] Please see Figure 1 The top of the mixing drum 1 is fixedly equipped with a feed hopper 10, and the left port of the feed hopper 10 is rotatably engaged with the port of the filter drum 2.
[0025] In this invention, the hopper 10 facilitates the feeding of sludge and smoothly guides the sludge into the interior of the filter cylinder 2.
[0026] Please see Figure 1 The filter cylinder 2 is open at the end away from the feed hopper 10 for material discharge, and the bottom of the guide inner cylinder 4 is equipped with an inclined discharge pipe 41.
[0027] In this invention, the discharge pipe 41, in conjunction with the hinge 52, pushes the sludge to ensure smooth discharge. Furthermore, the end of the filter cylinder 2 furthest from the feed hopper 10 directly discharges large solid particles, making the device operate more smoothly.
[0028] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A river and lake sludge solidification device, comprising a stirring cylinder (1) and a filtering cylinder (2), the filtering cylinder (2) being transversely rotatably arranged on the top of the stirring cylinder (1), characterized in that: The mixing drum (1) is provided with a curing agent injection device (3), the mixing drum (1) is provided with a flow guiding inner cylinder (4), and the flow guiding inner cylinder (4) is provided with a flow guiding stirring device (5). A drive unit (6) for driving the filter tube (2) to rotate is installed on the top of the stirring tube (1). The filter cylinder (2) is provided with a pusher blade (7) arranged in an inner spiral. The filter cylinder (2) is provided with uniformly distributed mud discharge holes (8). The filter cylinder (2) is covered with a guide cover (9) on the outside. The bottom opening of the guide cover (9) is connected to the stirring cylinder (1). The curing agent injection component (3) includes a first motor (31), a rotating cylinder (32), and a uniformly distributed material distribution head (33). The first motor (31) is fixedly installed on the outside of the mixing cylinder (1). The output end of the first motor (31) is fixedly connected to the end of the rotating cylinder (32) through a coupling. The other end of the rotating cylinder (32) is rotatably connected to the external curing agent pipeline. The rotating cylinder (32) has a material distribution hole (34) that is connected to the material distribution head (33).
2. The river and lake sludge solidification equipment according to claim 1, characterized in that: The flow guiding and stirring component (5) includes a second motor (51), a hinge (52), and a set of inclined rods (53). The second motor (51) is fixedly installed at the bottom of the stirring drum (1). The output end of the second motor (51) is fixedly connected to the hinge (52) through a coupling. The top end of the hinge (52) passes through and is rotatably connected to the inside of the flow guiding inner cylinder (4). The set of inclined rods (53) is evenly fixed to the inside of the flow guiding inner cylinder (4) and is staggered with the blades of the hinge (52).
3. The river and lake silt solidification equipment according to claim 1, characterized in that: The driving component (6) includes a third motor (61), a gear (62) and a gear ring (63). The third motor (61) is fixedly installed on the top of the stirring drum (1). The output end of the third motor (61) is fixedly connected to the gear (62) through a coupling. The inner side of the gear ring (63) is sleeved and fixed to the outer side of the stirring drum (1). The outer side of the gear ring (63) meshes with the gear (62).
4. The river and lake silt solidification equipment according to claim 1, characterized in that: The material leveling head (33) is hollow inside, and the material leveling head (33) has evenly distributed side holes (331).
5. The river and lake silt solidification equipment according to claim 1, characterized in that: The top of the mixing cylinder (1) is fixedly equipped with a feed hopper (10), and the left port of the feed hopper (10) is rotatably engaged with the port of the filter cylinder (2).
6. The river and lake silt solidification equipment according to claim 5, characterized in that: The filter cylinder (2) is open at the end away from the feed hopper (10) for material discharge, and the bottom of the guide inner cylinder (4) is equipped with an inclined discharge pipe (41).