Energy-saving calcining device

Abstract

This utility model discloses an energy-saving calcination device, relating to the technical field of calcination devices. It includes a housing, with an installation block mounted on one side of the housing. A first fixing plate is installed inside the installation block. A sliding frame is slidably connected to the top of the first fixing plate. A first abutting block is installed on the inner bottom wall of the sliding frame. A fixing column is installed on one side of the top of the first fixing plate. A slider is slidably connected to the inner wall of the fixing column. A first support rod is installed on the outer wall of one side of the slider. A rotating block is fixedly connected to the outer wall of the first support rod. In this utility model, a reciprocating component drives a moving component to move the optical lens up and down inside the housing while simultaneously rotating it for calcination. This uniform heating reduces local overheating or insufficient temperature, lowering the additional heat energy required for calcination of the optical lens. Therefore, less total energy is needed to achieve the same production target.

Description

Technical Field

[0001] This utility model relates to the field of calcination equipment technology, specifically an energy-saving calcination device. Background Technology

[0002] Calcination refers to the process of mitigating the internal tension of a material's molecular structure, thereby enabling it to withstand the increasing forces during the shaping process and resulting in a stronger finished product. After glass is blown in a kiln, its strength and hardness are increased through calcination and slow cooling. Metals have greater ductility, making them suitable for processes such as hammering, twisting, and bending. Since these operations all increase the metal's strength, repeated calcination is sometimes necessary to achieve the best results. For some materials, such as glass and steel, cooling after calcination should be gradual, while for others, such as copper or brass, rapid cooling is required after calcination.

[0003] Certain glass products, including but not limited to optical lenses such as those in microscopes and telescopes, have extremely high requirements for light transmittance, refractive index, uniformity, and surface quality. Firing can eliminate internal stress in the glass and improve its optical performance.

[0004] In existing technologies, equipment for calcining optical lenses cannot simultaneously move and rotate the lenses during calcination. If the lenses are fixed in one position and cannot be rotated, different parts of the lens may receive varying degrees of heat, leading to temperature gradients within the lens and uneven thermal stress. This can ultimately cause lens deformation or breakage, increasing the scrap rate. Because the lenses cannot automatically rotate and move simultaneously, uneven heat distribution can occur, with some areas overheating while others remain too cold. This not only affects lens quality but also results in heat loss, with excessive heat being wasted in unnecessary areas, extending production cycles and consuming more energy, thus reducing overall energy efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an energy-saving calcination device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides an energy-saving calcination device, including a box body, an installation block installed on one side of the box body, a first fixing plate installed inside the installation block, a sliding frame slidably connected to the top of the first fixing plate, a first abutting block installed on the inner bottom wall of the sliding frame, a fixing column installed on one side of the top of the first fixing plate, a slider slidably connected to the inner wall of the fixing column, a first support rod installed on one outer wall of the slider, a rotating block fixedly connected to the outer wall of the first support rod, a second support rod installed at the bottom of the slider, a spring connected to the bottom of the slider and one end of the first support rod, and a clamp connected to the end of the first support rod away from the slider.

[0007] Furthermore, a motor is also installed on the inner wall of the mounting block. One end of the motor is connected to a first rotating shaft. A first gear is connected to the outer wall of the first rotating shaft. A second gear is meshed with the outer wall of one side of the first gear. A second rotating shaft is installed in the middle of the second gear. A first connecting rod is rotatably connected to the outer wall of the second rotating shaft. A second connecting rod is also fixedly connected to the outer wall of the second rotating shaft. A push rod is rotatably connected to the end of the second connecting rod away from the second rotating shaft.

[0008] Furthermore, a second fixing plate is installed on one side of the top of the box. A guide rail is provided on the inner wall of the second fixing plate. Multiple baffles are slidably connected to the inner wall of the guide rail. A rotating plate is slidably connected to the top of each baffle. An air inlet is provided in the middle of the second fixing plate and the air inlet. A pipe is installed in the middle of the top of the air inlet.

[0009] Furthermore, a control panel is installed on one outer wall of the enclosure, and the surface of the control panel is equipped with multiple control buttons and a display screen.

[0010] Furthermore, a sliding groove is provided on the outer wall of the top side of the first fixing plate away from the fixing column. The inner wall of the sliding groove is slidably connected to the bottom end of the sliding frame. A first abutting block is fixedly installed on the inner bottom wall of the sliding frame. The first abutting block is triangular in shape. Two abutting blocks are fixedly installed on one side of the outer wall of the rotating block. The width of the top inner wall of the sliding frame is matched with the width of the two abutting blocks.

[0011] Furthermore, two stops are fixedly connected to the outer wall of the slider on the side away from the clamp. The two stops are installed on the outer wall of the slider on the side close to the second support rod. One end of the spring is fixedly connected to the first support rod, and the other end of the spring is fixedly connected to the second support rod.

[0012] Furthermore, the outer wall of the motor is fixedly connected to the mounting block, one end of the first connecting rod is rotatably connected to the first rotating shaft, the other end of the first connecting rod is rotatably connected to the second rotating shaft, one end of the second connecting rod is fixedly connected to the second rotating shaft, the other end of the second connecting rod is rotatably connected to the push rod, and the bottom end of the push rod is fixedly connected to the top end of the slider.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By using a reciprocating component to drive the moving component, the optical lens moves up and down inside the housing while flipping for calcination. The optical lens can be heated more evenly during the calcination process, ensuring that the heat is evenly distributed across the entire lens. Even heating reduces local overheating or insufficient temperature, reducing the additional heat energy required for calcination. To achieve the same production target, less total energy is required.

[0015] 2. The air volume adjustment component can dynamically adjust the ventilation volume according to the actual working needs during the calcination process, ensuring that the heat inside the chamber can be evenly distributed, avoiding overheating or insufficient heating of the optical lenses inside the chamber. By controlling the size of the ventilation opening, unnecessary heat loss can also be avoided. For example, when less heat is needed, reducing the size of the ventilation opening can reduce heat loss, thereby reducing energy consumption. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of an energy-saving calcining device;

[0017] Figure 2 This is a schematic diagram of the internal structure of an energy-saving calcining device.

[0018] Figure 3 This is a schematic diagram of the internal structure of a mounting block in an energy-saving calcining device.

[0019] Figure 4 This is a schematic diagram showing the disassembled moving components in an energy-saving calcination device.

[0020] Figure 5 This is a schematic diagram of the back of a slider in an energy-saving calcining device;

[0021] Figure 6 This is a schematic diagram of the reciprocating component in an energy-saving calcining device;

[0022] Figure 7 This is a schematic diagram of the air volume regulating component in an energy-saving calcining device.

[0023] In the picture:

[0024] 1. Housing; 2. Mounting block; 3. First fixing plate; 4. Sliding frame; 5. First contact block; 6. Fixing column; 7. Sliding block; 8. First support rod; 9. Rotating block; 10. Second support rod; 11. Spring; 12. Clamp; 13. Motor; 14. First rotating shaft; 15. First gear; 16. Second gear; 17. Second rotating shaft; 18. First connecting rod; 19. Second connecting rod; 20. Push rod; 21. Second fixing plate; 22. Guide rail; 23. Baffle; 24. Rotating plate; 25. Air inlet; 26. Pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 - Figure 7 This utility model provides a technical solution for an energy-saving calcination device:

[0027] In the embodiments of this utility model, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 The device includes a housing 1, an mounting block 2 installed on one side of the housing 1, a first fixing plate 3 installed inside the mounting block 2, a sliding frame 4 slidably connected to the top of the first fixing plate 3, a first abutting block 5 installed on the inner bottom wall of the sliding frame 4, a fixing post 6 installed on one side of the top of the first fixing plate 3, a slider 7 slidably connected to the inner wall of the fixing post 6, a first support rod 8 installed on one side of the outer wall of the slider 7, a rotating block 9 fixedly connected to the outer wall of the first support rod 8, a second support rod 10 installed at the bottom of the slider 7, a spring 11 connected to the outer wall of the bottom of the slider 7 and one end of the first support rod 8, and a clamp 12 connected to the end of the first support rod 8 away from the slider 7.

[0028] It should be noted that: the optical lens is firmly clamped by the clamp 12 to improve the processing accuracy. The movement of the slider 7 simultaneously drives the first support rod 8 and the second support rod 10 to move downward. After the outer wall of the bottom end of the rotating block 9 comes into contact with the outer wall of the top end of the first abutting block 5, the sliding frame 4 can be pushed, causing the sliding frame 4 to slide at the top end of the first fixed plate 3. This causes the inner wall of the top end of the sliding frame 4 to come into contact with the two abutting blocks installed on one side of the rotating block 9, causing the fixedly connected first support rod 8 to rotate. Subsequently, the other end of the first support rod 8 comes into contact with one of the two stops installed on the outer wall of one side of the slider 7, forming a limit, and completing the 180-degree rotation of the clamp 12 and the clamped optical lens.

[0029] See Figure 6 The inner wall of the mounting block 2 is also equipped with a motor 13. One end of the motor 13 is connected to a first rotating shaft 14. The outer wall of the first rotating shaft 14 is connected to a first gear 15. One side of the outer wall of the first gear 15 is meshed with a second gear 16. The middle of the second gear 16 is equipped with a second rotating shaft 17. The outer wall of the second rotating shaft 17 is rotatably connected to a first connecting rod 18. The outer wall of the second rotating shaft 17 is also fixedly connected to a second connecting rod 19. The end of the second connecting rod 19 away from the second rotating shaft 17 is rotatably connected to a push rod 20.

[0030] It should be noted that: the rotation of motor 13 drives the first rotating shaft 14 to rotate, the rotation of the first rotating shaft 14 drives the fixedly connected first gear 15, and the second gear 16, which is meshed with the first gear 15, rotates synchronously around the first gear 15. The outer wall of the second rotating shaft 17 is rotatably connected to the first connecting rod 18 and fixedly connected to the second connecting rod 19. The rotation of the second rotating shaft 17 synchronously pushes the push rod 20, so that the push rod 20 pushes the slider 7 to reciprocate on the inner wall of the fixed column 6.

[0031] See Figure 7 A second fixing plate 21 is installed on one side of the top of the housing 1. A guide rail 22 is provided on the inner wall of the second fixing plate 21. Multiple baffles 23 are slidably connected to the inner wall of the guide rail 22. A rotating plate 24 is slidably connected to the top of each baffle 23. An air inlet 25 is provided in the middle of the second fixing plate 21 and the air inlet 25. A pipe 26 is installed in the middle of the top of the air inlet 25.

[0032] It should be noted that the guide rail 22 on the inner wall of the second fixed plate 21 installed at the top of the box 1 ensures that the baffle 23 can slide smoothly, thereby adjusting the opening degree of the air inlet 25 according to the baffle 23, while the pipe 26 is responsible for guiding and connecting to other equipment.

[0033] See Figure 1 A control panel is installed on one side of the outer wall of the housing 1. The surface of the control panel is equipped with multiple control buttons and a display screen.

[0034] It should be noted that: 1. Using alternative fuels for calcination achieves the effect of energy-saving calcination.

[0035] Working principle: The optical lens is placed inside the housing 1 and held by the clamp 12. Simultaneously, the motor 13 is started, synchronously driving the first rotating shaft 14 to rotate. The rotation of the first rotating shaft 14 drives the first gear 15 to rotate. Since the first gear 15 and the second gear 16 are meshed, the rotation of the second gear 16 synchronously drives the second rotating shaft 17 and the second connecting rod 19. Thus, the second gear 16 rotates around the first gear 15 according to its rotation. Through the rotational connection between the second connecting rod 19 and the push rod 20, the push rod 20 can drive the slider 7 to slide up and down on the inner wall of the fixed column 6. The up and down sliding of the slider 7 corresponds to the movement of the first support rod 8 and the second connecting rod 19. The second support rod 10 also begins to move. Due to the action of the spring 11, when the slider 7 moves downward, it causes the outer wall of the rotating block 9 to abut against the top of the first contact block 5, thereby causing the sliding frame 4 to slide and change position at the top of the first fixed plate 3. When the slider 7 is driven upward by the push rod 20, a second contact block installed on one side of the outer wall of the rotating block 9 abuts against the inner top wall of the sliding frame 4. Under the action of the spring 11, the first support rod 8 rotates. The two stops installed on one side of the outer wall of the slider 7 ensure that each time the first support rod 8 rotates, it can form a limit and complete a 180-degree rotation. At the same time, 1 uses alternative fuel for combustion, achieving the effect of energy-saving calcination.

Claims

1. An energy-saving calcination device, comprising a housing (1), characterized in that: A mounting block (2) is installed on one side of the housing (1). A first fixing plate (3) is installed inside the mounting block (2). A sliding frame (4) is slidably connected to the top of the first fixing plate (3). A first abutting block (5) is installed on the inner bottom wall of the sliding frame (4). A fixing post (6) is installed on one side of the top of the first fixing plate (3). A slider (7) is slidably connected to the inner wall of the fixing post (6). A first support rod (8) is installed on one side of the outer wall of the slider (7). A rotating block (9) is fixedly connected to the outer wall of the first support rod (8). A second support rod (10) is installed at the bottom of the slider (7). A spring (11) is connected to the bottom of the slider (7) and one end of the first support rod (8). A clamp (12) is connected to the end of the first support rod (8) away from the slider (7).

2. The energy-saving calcination device as described in claim 1, characterized in that: The inner wall of the mounting block (2) is also equipped with a motor (13). One end of the motor (13) is connected to a first rotating shaft (14). The outer wall of the first rotating shaft (14) is connected to a first gear (15). One side of the outer wall of the first gear (15) is meshed with a second gear (16). The middle of the second gear (16) is equipped with a second rotating shaft (17). The outer wall of the second rotating shaft (17) is rotatably connected to a first connecting rod (18). The outer wall of the second rotating shaft (17) is also fixedly connected to a second connecting rod (19). The end of the second connecting rod (19) away from the second rotating shaft (17) is rotatably connected to a push rod (20).

3. The energy-saving calcination device as described in claim 2, characterized in that: A second fixing plate (21) is installed on one side of the top of the box (1). A guide rail (22) is provided on the inner wall of the second fixing plate (21). Multiple baffles (23) are slidably connected to the inner wall of the guide rail (22). A rotating plate (24) is slidably connected to the top of each baffle (23). An air inlet (25) is provided in the middle of the second fixing plate (21) and the air inlet (25). A pipe (26) is installed in the middle of the top of the air inlet (25).

4. The energy-saving calcination device as described in claim 3, characterized in that: A control panel is installed on one side of the outer wall of the housing (1), and the surface of the control panel is equipped with multiple control buttons and a display screen.

5. The energy-saving calcination device as described in claim 4, characterized in that: The first fixing plate (3) has a sliding groove on the outer wall of the top side away from the fixing column (6). The inner wall of the sliding groove is slidably connected to the bottom end of the sliding frame (4). The inner bottom wall of the sliding frame (4) is fixedly installed with a first abutting block (5). The first abutting block (5) is triangular in shape. Two abutting blocks are fixedly installed on one side of the outer wall of the rotating block (9). The width of the top inner wall of the sliding frame (4) is matched with the width of the two abutting blocks.

6. The energy-saving calcination device as described in claim 5, characterized in that: Two blocks are fixedly connected to the outer wall of the slider (7) away from the clamp (12). The two blocks are installed on the outer wall of the slider (7) near the second support rod (10). One end of the spring (11) is fixedly connected to the first support rod (8), and the other end of the spring (11) is fixedly connected to the second support rod (10).

7. The energy-saving calcination device as described in claim 6, characterized in that: The outer wall of the motor (13) is fixedly connected to the mounting block (2). One end of the first connecting rod (18) is rotatably connected to the first rotating shaft (14). The other end of the first connecting rod (18) is rotatably connected to the second rotating shaft (17). One end of the second connecting rod (19) is fixedly connected to the second rotating shaft (17). The other end of the second connecting rod (19) is rotatably connected to the push rod (20). The bottom end of the push rod (20) is fixedly connected to the top end of the slider (7).

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