A fermentation equipment for treating oat straw and waste residue for treating saline-alkali soil

Abstract

This utility model discloses a fermentation device for treating oat straw and waste residue for saline-alkali land remediation. It includes a crushing chamber and a fermentation tank fixedly connected to the lower end of the crushing chamber. The crushing chamber has a hollow crushing cavity, and an inlet communicating with the crushing cavity is located at the upper end of the crushing chamber. A feeding roller assembly near the inlet and a crushing blade assembly located below the feeding roller assembly are installed inside the crushing chamber. The fermentation tank has a hollow fermentation cavity, and the lower end of the crushing cavity communicates with the fermentation cavity through a discharge port. The fermentation cavity is equipped with a stirring mechanism, a temperature control component, and a humidity control component. A microbial inlet communicating with the fermentation cavity is located at the upper end of the fermentation tank, and a discharge port communicating with the fermentation cavity is located at the lower end of the fermentation tank. The discharge port is fitted with an openable cover. This utility model integrates the crushing and fermentation of oat straw into a single unit, avoiding the transfer between the two processes, saving time on the transfer of oat straw residue, and thus improving work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of fermentation equipment technology, specifically to a fermentation device for treating oat straw and waste residue for the treatment of saline-alkali land. Background Technology

[0002] One method for treating saline-alkali land is to use fermented oat straw residue. This involves crushing the oat straw, then adding a specialized organic composting agent (such as a compound microbial agent containing Bacillus and Actinomycetes) for fermentation to obtain oat straw residue suitable for treating saline-alkali land.

[0003] In existing technologies, oat straw is usually crushed separately using a crushing device and then transferred to a fermentation device for fermentation. The two processes are completed independently, but efficiency is reduced because the crushed oat straw needs to be transferred. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model proposes a fermentation device for treating oat straw and waste residue for the treatment of saline-alkali land.

[0005] To achieve the above-mentioned technical effects, the present invention adopts the following solution:

[0006] A fermentation device for treating oat straw and waste residue for saline-alkali land treatment includes a crushing chamber and a fermentation tank fixedly connected to the lower end of the crushing chamber.

[0007] The crushing chamber is provided with a hollow crushing cavity. The upper end of the crushing chamber is provided with a feed inlet communicating with the crushing cavity. The crushing chamber is equipped with a feed roller assembly near the feed inlet and a crushing blade assembly located below the feed roller assembly.

[0008] The fermenter has a hollow fermentation chamber. The lower end of the crushing chamber is connected to the fermentation chamber through a feeding port. The fermentation chamber is equipped with a stirring mechanism, a temperature control component, and a humidity control component. The upper end of the fermenter is equipped with a microbial inlet connected to the fermentation chamber, and the lower end of the fermenter is equipped with a discharge port connected to the fermentation chamber. The discharge port is fitted with an openable cover.

[0009] In a preferred embodiment, the feed roller assembly includes two parallel feed rollers that rotate within the crushing chamber. The two feed rollers are each driven to rotate by a first motor, and the two feed rollers rotate in opposite directions.

[0010] In a preferred embodiment, the crushing blade assembly includes two crushing blades rotatably mounted within the crushing chamber. The crushing blades are horizontally arranged and staggered. The crushing blades are driven to rotate by a second motor.

[0011] In a preferred embodiment, the stirring mechanism includes a main shaft that rotates horizontally within the fermentation chamber. The main shaft is driven to rotate by a third motor, and a plurality of stirring rods are mounted on the main shaft.

[0012] In a preferred embodiment, the temperature control component includes a heating wire embedded in the stirring rod and a temperature sensor embedded in the main shaft.

[0013] In a preferred embodiment, the humidity control component includes a humidity sensor embedded in the main shaft and several spray heads located at the upper end of the fermentation chamber.

[0014] In a preferred embodiment, the fermentation chamber has a circular cross-section, and the end of the stirring rod is positioned close to the inner wall of the fermentation chamber.

[0015] In a preferred embodiment, the inner wall of the fermentation chamber is provided with a corrosion-resistant and heat-insulating coating, including an epoxy glass flake anti-corrosion layer connected to the inner wall of the fermentation chamber, an aerogel polyurethane heat-insulating layer disposed on the surface of the epoxy glass flake anti-corrosion layer, and a fluorocarbon resin wear-resistant sealing layer disposed on the surface of the aerogel polyurethane heat-insulating layer.

[0016] Compared with existing technologies, the beneficial effects are:

[0017] This utility model has a simple structure and is easy to use. It integrates the crushing and fermentation equipment of oat straw, thereby avoiding the transfer between the two processes, saving the transfer time of oat straw residue, and thus improving work efficiency. Attached Figure Description

[0018] Figure 1 This is a cross-sectional schematic diagram of the present invention.

[0019] Figure 2 This is a schematic diagram of the cross-section of the fermentation chamber in this utility model.

[0020] Figure 3 This is a schematic diagram of the shredder structure in this utility model.

[0021] Attached reference numerals: 1. Crushing chamber; 2. Fermentation tank; 3. Crushing cavity; 4. Feed inlet; 5. Feed roller; 6. Crushing blade; 7. Discharge port; 8. Fermentation cavity; 9. Main shaft; 10. Stirring rod; 11. Third motor; 12. Inoculum addition port; 13. Discharge port; 14. Cover plate; 15. Temperature sensor; 16. Humidity sensor; 17. Spray head. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] A fermentation device for treating oat straw and waste residue for saline-alkali land treatment includes a crushing chamber 1 and a fermentation tank 2 fixedly connected to the lower end of the crushing chamber 1; the oat straw is first crushed in the crushing chamber 1, and then the residue falls directly into the fermentation tank 2 below for fermentation.

[0024] The crushing chamber 1 is provided with a hollow crushing cavity 3. The upper end of the crushing chamber 1 is provided with a feed inlet 4 that communicates with the crushing cavity 3. The crushing chamber 1 is equipped with a set of feed rollers 5 near the feed inlet 4 and a set of crushing blades 6 located below the set of feed rollers 5. Oat straw is fed into the upper end of the set of feed rollers 5 through the feed inlet 4, conveyed downward by the set of feed rollers 5, and then crushed by the set of crushing blades 6.

[0025] The fermentation tank 2 has a hollow fermentation chamber 8. The lower end of the crushing chamber 3 is connected to the fermentation chamber 8 through a feeding port 7. The fermentation chamber 8 is equipped with a stirring mechanism, a temperature control component, and a humidity control component. The upper end of the fermentation tank 2 has a microbial inlet 12 connected to the fermentation chamber 8, and the lower end of the fermentation tank 2 has a discharge port 13 connected to the fermentation chamber 8. The discharge port 13 is fitted with an openable cover 14. The crushed oat straw residue falls into the fermentation chamber 8 through the feeding port 7, and then the microbial inoculum for fermentation is added through the microbial inlet 12. During fermentation, the stirring mechanism stirs the mixture to ensure even distribution of the microbial inoculum and aerates it to prevent localized anaerobic conditions. The temperature and humidity are controlled by the temperature and humidity control components. After fermentation, the lower cover 14 is opened, and the material is discharged through the discharge port 13. During each fermentation, the material does not completely fill the fermentation chamber 8; optimally, it is controlled to fill the fermentation chamber 8 to 2 / 3 of its capacity.

[0026] This invention integrates oat straw crushing and fermentation equipment, thereby avoiding the transfer between the two processes, saving the transfer time of oat straw residue, and thus improving work efficiency.

[0027] In a preferred embodiment, the feed roller group 5 includes two parallel feed rollers 5 that are installed and rotate within the crushing chamber 3. The two feed rollers 5 are driven to rotate by a first motor, and the two feed rollers 5 rotate in opposite directions.

[0028] The oat straw fed from the inlet is gripped and conveyed downwards by two counter-rotating feed rollers 5.

[0029] In a preferred embodiment, the pulverizing blade assembly includes two pulverizing blades 6 rotatably mounted within the pulverizing chamber 3. The pulverizing blades 6 are horizontally arranged and staggered. The pulverizing blades 6 are driven to rotate by a second motor. The pulverizing blades 6 are mounted and rotated within the pulverizing chamber 3 via a rotating shaft. A first pulley is fixedly mounted on the rotating shaft. A second motor is mounted on the outer wall of the pulverizing chamber 1, and a second pulley is fixedly mounted at the output end of the second motor. The second pulley and the first pulley are connected by a transmission belt.

[0030] The oat straw is shredded using the shredder 6.

[0031] In a preferred embodiment, the stirring mechanism includes a main shaft 9 that is horizontally disposed and rotates within the fermentation chamber 8. The main shaft 9 is driven to rotate by a third motor 11, and a plurality of stirring rods 10 are provided on the main shaft 9.

[0032] The third motor 11 drives the main shaft 9 to rotate, thereby driving several stirring rods 10 to tumble and stir the material in the fermentation chamber 8.

[0033] In a preferred embodiment, the temperature control component includes a heating wire embedded in the stirring rod 10 and a temperature sensor 15 embedded in the main shaft 9.

[0034] The real-time temperature of the material is monitored by temperature sensor 15. When the temperature is low, the material is heated by heating wire. When the temperature is sufficient, the heating is stopped.

[0035] In a preferred embodiment, the humidity control component includes a humidity sensor 16 embedded in the main shaft 9 and a plurality of spray heads 17 disposed at the upper end of the fermentation chamber 8. The upper end of the fermentation chamber 8 is provided with an installation groove, and the spray heads 17 are disposed in the installation groove.

[0036] The humidity sensor 16 monitors the real-time humidity of the material. When the humidity is low, water is sprayed through the spray head 17. When the humidity is sufficient, the water spraying stops.

[0037] In a preferred embodiment, the fermentation chamber 8 has a circular cross-section, and the end of the stirring rod 10 is positioned close to the inner wall of the fermentation chamber 8.

[0038] This setting reduces dead corners in the fermentation chamber 8, allowing the stirring rod 10 to tumble and stir all materials as much as possible.

[0039] In a preferred embodiment, the inner wall of the fermentation chamber 8 is provided with a corrosion-resistant and heat-insulating coating, including an epoxy glass flake anti-corrosion layer connected to the inner wall of the fermentation chamber 8, an aerogel polyurethane heat-insulating layer disposed on the surface of the epoxy glass flake anti-corrosion layer, and a fluorocarbon resin wear-resistant sealing layer disposed on the surface of the aerogel polyurethane heat-insulating layer.

[0040] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0042] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

Claims

1. A fermentation device for treating oat straw and waste residue for saline-alkali land remediation, characterized in that, It includes a crushing chamber (1) and a fermentation tank (2) fixedly connected to the lower end of the crushing chamber (1); The crushing chamber (1) is provided with a hollow crushing cavity (3). The upper end of the crushing chamber (1) is provided with a feed inlet (4) communicating with the crushing cavity (3). The crushing chamber (1) is equipped with a feed roller (5) group near the feed inlet (4) and a crushing blade (6) group located below the feed roller (5) group. The fermentation tank (2) is provided with a hollow fermentation chamber (8). The lower end of the crushing chamber (3) is connected to the fermentation chamber (8) through the feeding port (7). The fermentation chamber (8) is provided with a stirring mechanism, a temperature control component and a humidity control component. The upper end of the fermentation tank (2) is provided with a microbial inlet (12) connected to the fermentation chamber (8). The lower end of the fermentation tank (2) is provided with a discharge port (13) connected to the fermentation chamber (8). The discharge port (13) is matched with an openable cover plate (14).

2. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 1, characterized in that, The feed roller (5) group includes two parallel feed rollers (5) that are installed and rotated in the crushing chamber (3). The two feed rollers (5) are driven to rotate by a first motor, and the two feed rollers (5) rotate in opposite directions.

3. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 1, characterized in that, The pulverizing blade (6) assembly includes two pulverizing blades (6) rotatably mounted in the pulverizing chamber (3). The pulverizing blades (6) are horizontally arranged and the two pulverizing blades (6) are staggered. The pulverizing blades (6) are driven to rotate by a second motor.

4. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 1, characterized in that, The stirring mechanism includes a main shaft (9) that rotates horizontally inside the fermentation chamber (8). The main shaft (9) is driven to rotate by a third motor (11). The main shaft (9) is provided with a plurality of stirring rods (10).

5. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 4, characterized in that, The temperature control assembly includes a heating wire embedded in the stirring rod (10) and a temperature sensor (15) embedded in the main shaft (9).

6. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 4, characterized in that, The humidity control component includes a humidity sensor (16) embedded in the main shaft (9) and several spray heads (17) located at the upper end of the fermentation chamber (8).

7. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 4, characterized in that, The fermentation chamber (8) has a circular cross-section, and the end of the stirring rod (10) is positioned close to the inner wall of the fermentation chamber (8).

8. The fermentation equipment for treating oat straw and waste residue for treating saline-alkali land as described in claim 1, characterized in that, The inner wall of the fermentation chamber (8) is provided with a corrosion-resistant and heat-insulating coating, including an epoxy glass flake anti-corrosion layer connected to the inner wall of the fermentation chamber (8), an aerogel polyurethane heat-insulating layer on the surface of the epoxy glass flake anti-corrosion layer, and a fluorocarbon resin wear-resistant sealing layer on the surface of the aerogel polyurethane heat-insulating layer.

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