A grain size heating device for a central groove with uniform temperature distribution
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]现有的中部槽晶粒度加热装置在使用时,一般将中部槽平置于旋转座上,中部槽的顶端和底端两侧加热不均,导致中部槽的结构性能下降
1、本实用新型设置有夹持板和定位块,使用时,将中部槽主体置于夹持板上,然后,气动推缸工作,带动升降块沿夹持框架的内壁竖直滑动,从而通过连接杆带动夹持座沿夹持框架的内壁水平滑动,进而带动夹持板外壁的定位块与中部槽主体的内壁相贴合,通过夹持实现对中部槽主体的稳定夹持。
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Figure CN224619967U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a mid-groove grain size heating device, specifically a mid-groove grain size heating device that can achieve uniform temperature distribution. Background Technology
[0002] The central trough is a core component of scraper conveyors and transfer conveyors in underground coal mines, serving as a coal transport channel. Its structure is constructed by welding trough side steel to a central plate. The trough side is available in two types: cold-pressed and rolled. The central trough needs to possess high strength, high wear resistance, and good toughness to withstand harsh working conditions. To improve the structural performance of the central trough, heat treatment is required to ensure that its grain size meets the wear resistance requirements. Grain size is an important measure of the size of grains within a metallic material; a higher grade indicates finer grains. Heat treatment requires the use of heating devices.
[0003] In existing grain size heating devices for the central groove, the central groove is generally placed flat on the rotating base. Uneven heating at the top and bottom of the central groove leads to a decrease in the structural performance of the central groove. Summary of the Invention
[0004] The purpose of this invention is to address the aforementioned technical problems by providing a central groove grain size heating device that can uniformly distribute temperature, thus achieving uniform temperature distribution.
[0005] The technical solution of this utility model is as follows: A grain size heating device for a central groove with uniform temperature distribution includes a heating frame. A working motor is fixedly connected to the top of the heating frame. A conveyor belt is installed at the output end of the working motor. A connecting block is fixedly connected to the outer wall of the conveyor belt. A gear is screwed to the bottom end of the connecting block. A rack fixedly connected to the inner wall of the heating frame is engaged with the meshing surface of the gear. A clamping frame is welded to the bottom end of the gear. A pneumatic cylinder is fixedly connected to the inner wall of the clamping frame. A lifting block is fixedly connected to the output end of the pneumatic cylinder. Connecting rods are hinged to both ends of the lifting block. A clamping seat is hinged to the bottom end of the connecting rod. A clamping plate is welded to the bottom end of the clamping seat. A positioning block is welded to the outer wall of the clamping plate. A central groove body that fits into the outer wall of the positioning block is attached to the outer wall of the clamping plate. A heating base fixedly connected to the inner wall of the heating frame is provided on one side of the central groove body. An electric heating tube is provided on the outer wall of the heating base. A worktable is provided on one side of the heating frame. A temperature controller is provided on the outer wall of the worktable.
[0006] Based on the above structure, when the working motor is working, it drives the connecting block on the outer wall of the conveyor belt to move. The movement of the connecting block drives the central trough body at its bottom end to move into the heating frame. At the same time, when the connecting block moves, it drives the gear and rack to mesh, thereby driving the central trough body to slide and rotate. Then, the electric heating tube on the outer wall of the heating base is energized and heated by the temperature controller. The electric heating tube generates high temperature to uniformly heat the central trough body.
[0007] Preferably, the conveyor belt is ring-shaped, and the conveyor belt and the rack are concentrically distributed. In this embodiment, this facilitates continuous heating of the central trough body.
[0008] Preferably, the connecting blocks are equidistantly distributed along the outer wall of the conveyor belt. In this embodiment, this facilitates heating of multiple sets of central trough bodies.
[0009] Preferably, the clamping frame forms a rotating structure with the connecting block through gears and racks. In this embodiment, when the connecting block moves, it drives the gears and racks to mesh, thereby causing the central groove body to slide and rotate at the same time.
[0010] Preferably, the lifting block forms a sliding structure with the clamping frame through a connecting rod and a clamping seat. In this embodiment, when the lifting block slides, the connecting rod drives the clamping seat to slide horizontally along the inner wall of the clamping frame.
[0011] Preferably, the clamping plate is L-shaped, and the positioning blocks are equidistantly distributed along the outer wall of the clamping plate. In this embodiment, by setting the L-shaped clamping plate, it is beneficial to pre-position the central groove body and avoid the central groove body from falling off. The clamping seat slides and drives the positioning blocks on the outer wall of the clamping plate to fit against the inner wall of the central groove body, thereby stably clamping the central groove body through the clamping plate.
[0012] Preferably, the heating base is provided in four sets, and the four sets of heating bases are equidistantly distributed along the inner wall of the heating frame. The electric heating tubes are distributed in an "S" shape along the outer wall of the heating base. In this embodiment, by providing four sets of heating bases, it is convenient to control the electric heating tubes at different temperatures. By providing the electric heating tubes in an "S" shape, it is beneficial to heat the central tank body evenly.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model is equipped with a clamping plate and a positioning block. In use, the main body of the middle groove is placed on the clamping plate. Then, the pneumatic push cylinder works to drive the lifting block to slide vertically along the inner wall of the clamping frame. This drives the clamping seat to slide horizontally along the inner wall of the clamping frame through the connecting rod. This causes the positioning block on the outer wall of the clamping plate to fit against the inner wall of the main body of the middle groove, thus achieving stable clamping of the main body of the middle groove.
[0014] 2. This utility model is equipped with gears and racks. When the working motor is working, it drives the connecting block on the outer wall of the conveyor belt to move, thereby moving the central trough body at its bottom end to the interior of the heating frame. When the connecting block moves, it simultaneously drives the gears and racks to mesh, thereby causing the central trough body to slide and rotate at the same time. Then, the electric heating tube on the outer wall of the heating base is energized and heated by the temperature controller. The electric heating tube generates high temperature to uniformly heat the central trough body. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the heating frame of this utility model; Figure 3 This is a schematic diagram of the clamping frame of this utility model; Figure 4 This is a schematic diagram of the structure of the clamping plate and positioning block of this utility model.
[0016] In the diagram: 1. Heating frame; 2. Working motor; 3. Conveyor belt; 4. Connecting block; 5. Gear; 6. Rack; 7. Clamping frame; 8. Pneumatic push cylinder; 9. Lifting block; 10. Connecting rod; 11. Clamping seat; 12. Clamping plate; 13. Positioning block; 14. Main body of the central trough; 15. Heating base; 16. Electric heating tube; 17. Workbench; 18. Temperature controller. Detailed Implementation
[0017] The following is in conjunction with the appendix Figure 1 - Figure 4 The present invention will be described in further detail below.
[0018] In this invention, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0019] This utility model discloses a heating device for uniformly distributing grain size in a central groove, comprising a heating frame 1, a working motor 2 fixedly connected to the top of the heating frame 1, a conveyor belt 3 installed at the output end of the working motor 2, a connecting block 4 fixedly connected to the outer wall of the conveyor belt 3, a gear 5 screwed to the bottom end of the connecting block 4, a rack 6 fixedly connected to the inner wall of the heating frame 1 on the meshing surface of the gear 5, a clamping frame 7 welded to the bottom end of the gear 5, a pneumatic pusher cylinder 8 fixedly connected to the inner wall of the clamping frame 7, and a lifting block 9 fixedly connected to the output end of the pneumatic pusher cylinder 8. Both ends of the lifting block 9 are hinged with connecting rods 10, and the bottom end of the connecting rod 10 is hinged with a clamping seat 11. The bottom end of the clamping seat 11 is welded with a clamping plate 12. The outer wall of the clamping plate 12 is welded with a positioning block 13. The outer wall of the positioning block 13 is fitted with a central groove body 14 that fits into the outer wall of the clamping plate 12. A heating base 15 is provided on one side of the central groove body 14 and is fixedly connected to the inner wall of the heating frame 1. An electric heating tube 16 is provided on the outer wall of the heating base 15. A workbench 17 is provided on one side of the heating frame 1. A temperature controller 18 is provided on the outer wall of the workbench 17.
[0020] Based on the above structure, when the working motor 2 is working, it drives the connecting block 4 on the outer wall of the conveyor belt 3 to move, thereby driving the central trough body 14 at its bottom end to move into the interior of the heating frame 1. When the connecting block 4 moves, it simultaneously drives the gear 5 to mesh with the rack 6, thereby driving the central trough body 14 to slide and rotate at the same time. Then, the electric heating tube 16 on the outer wall of the heating base 15 is energized and heated by the temperature controller 18. The electric heating tube 16 generates high temperature to uniformly heat the central trough body 14.
[0021] In one embodiment, the conveyor belt 3 is ring-shaped, and the conveyor belt 3 and the rack 6 are concentrically distributed to facilitate continuous heating of the central trough body 14.
[0022] In one embodiment, the connecting blocks 4 are equidistantly distributed along the outer wall of the conveyor belt 3, which facilitates heating of multiple sets of central trough bodies 14.
[0023] In one embodiment, the clamping frame 7 forms a rotating structure with the connecting block 4 via gear 5 and rack 6. When the connecting block 4 moves, it drives gear 5 and rack 6 to mesh, thereby causing the central groove body 14 to slide and rotate simultaneously.
[0024] In one embodiment, the lifting block 9 forms a sliding structure with the clamping frame 7 through the connecting rod 10 and the clamping seat 11. The lifting block 9 can drive the clamping seat 11 to slide horizontally along the inner wall of the clamping frame 7 through the connecting rod 10.
[0025] In one embodiment, the clamping plate 12 is L-shaped, and the positioning blocks 13 are equidistantly distributed along the outer wall of the clamping plate 12.
[0026] By setting an "L"-shaped clamping plate 12, it is beneficial to pre-position the central groove body 14 and prevent the central groove body 14 from falling off; the clamping seat 11 slides and drives the positioning block 13 on the outer wall of the clamping plate 12 to fit against the inner wall of the central groove body 14, thereby stably clamping the central groove body 14 through the clamping plate 12.
[0027] In one embodiment, four sets of heating bases 15 are provided, and the four sets of heating bases 15 are equidistantly distributed along the inner wall of the heating frame 1, while the electric heating tubes 16 are distributed in an "S" shape along the outer wall of the heating bases 15.
[0028] By setting four sets of heating bases 15, it is convenient to control the electric heating tubes 16 at different temperatures; by setting the electric heating tubes 16 in an "S" shape, it is beneficial to heat the central tank body 14 evenly.
[0029] When using this utility model, firstly, the central groove body 14 is placed on the clamping plate 12. Then, the pneumatic push cylinder 8 works, driving the lifting block 9 to slide vertically along the inner wall of the clamping frame 7. This causes the clamping seat 11 to slide horizontally along the inner wall of the clamping frame 7 via the connecting rod 10. This, in turn, causes the positioning block 13 on the outer wall of the clamping plate 12 to fit against the inner wall of the central groove body 14, thus achieving stable clamping of the central groove body 14 through the clamping plate 12.
[0030] Next, the working motor 2 starts working, driving the connecting block 4 on the outer wall of the conveyor belt 3 to move, thereby moving the central trough body 14 at its bottom end to the interior of the heating frame 1. When the connecting block 4 moves, it simultaneously drives the gear 5 to mesh with the rack 6, thereby causing the central trough body 14 to slide and rotate at the same time. Then, the electric heating tube 16 on the outer wall of the heating base 15 is energized and heated by the temperature controller 18. The electric heating tube 16 generates high temperature to uniformly heat the central trough body 14.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A temperature-uniformly distributed middle tank grain size heating device, characterized by, The device includes a heating frame (1), a working motor (2) fixedly connected to the top of the heating frame (1), a conveyor belt (3) installed at the output end of the working motor (2), a connecting block (4) fixedly connected to the outer wall of the conveyor belt (3), a gear (5) screwed to the bottom end of the connecting block (4), a rack (6) fixedly connected to the inner wall of the heating frame (1) meshing with the meshing surface of the gear (5), a clamping frame (7) welded to the bottom end of the gear (5), a pneumatic pusher (8) fixedly connected to the inner wall of the clamping frame (7), a lifting block (9) fixedly connected to the output end of the pneumatic pusher (8), and connecting rods hinged to both ends of the lifting block (9). (10) A clamping seat (11) is hinged to the bottom end of the connecting rod (10). A clamping plate (12) is welded to the bottom end of the clamping seat (11). A positioning block (13) is welded to the outer wall of the clamping plate (12). A central groove body (14) that fits into the outer wall of the positioning block (13) is attached to the outer wall of the clamping plate (12). A heating base (15) that is fixedly connected to the inner wall of the heating frame (1) is provided on one side of the central groove body (14). An electric heating tube (16) is provided on the outer wall of the heating base (15). A workbench (17) is provided on one side of the heating frame (1). A temperature controller (18) is provided on the outer wall of the workbench (17).
2. The temperature-uniformly distributable middle tank grain size heating device according to claim 1, characterized in that: The conveyor belt (3) is ring-shaped, and the conveyor belt (3) and the rack (6) are concentrically distributed.
3. The temperature-uniformly distributable middle tank grain size heating device according to claim 1, characterized in that: The connecting blocks (4) are distributed at equal intervals along the outer wall of the conveyor belt (3).
4. The temperature-uniformly distributable middle tank grain size heating apparatus according to claim 1, characterized by: The clamping frame (7) forms a rotating structure with the connecting block (4) through the gear (5) and rack (6).
5. The temperature-uniformly distributable middle tank grain size heating device according to claim 1, characterized in that: The lifting block (9) forms a sliding structure with the clamping frame (7) through the connecting rod (10) and the clamping seat (11).
6. The temperature-uniformly distributable middle tank grain size heating apparatus according to claim 1, characterized by: The clamping plate (12) is L-shaped, and the positioning blocks (13) are distributed at equal intervals along the outer wall of the clamping plate (12).
7. The temperature-uniformly distributable middle tank grain size heating apparatus according to claim 1, characterized by: The heating base (15) is provided in four groups, and the four groups of heating bases (15) are distributed at equal intervals along the inner wall of the heating frame (1). The electric heating tubes (16) are distributed in an "S" shape along the outer wall of the heating base (15).