Continuous dyeing machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]现有的连续轧染机在使用时,轧辊表面残留的液体会影响织物轧余率的均匀性,导致织物两侧吸液量不同,出现左右色差
[0010]本实用新型的有益效果:本实用新型通过在轧辊的外侧设置刮料板,刮料板将轧辊表面残留的液体和毛絮刮除,保证轧辊与布料接触的一面的整洁,保证轧染的效果;刮除的液体随着流入回收槽中,过滤网将毛絮分离,余下的液体流回染槽中;喷淋管对轧辊表面进行喷淋冲洗,将附着的毛絮或杂质冲洗掉,避免轧辊有残留。
Smart Images

Figure CN224620237U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dyeing equipment, and in particular to the technical field of continuous dyeing machines. Background Technology
[0002] A continuous pad dyeing machine briefly immerses the fabric in dye liquor, then uses rollers to press the fabric, squeezing the dye liquor into the gaps in the fabric structure and removing excess dye liquor, so that the dye is evenly distributed on the fabric. Then, through processes such as steaming and baking, the dye and fiber are fully combined to achieve the dyeing purpose.
[0003] When using existing continuous dyeing machines, the liquid remaining on the surface of the rollers can affect the uniformity of the fabric's pick-up rate, resulting in different liquid absorption on both sides of the fabric and color differences between the left and right sides. Summary of the Invention
[0004] The purpose of this invention is to solve the problems in the prior art by proposing a continuous dyeing machine that can solve the above problems.
[0005] To achieve the above objectives, this utility model proposes a continuous dyeing machine, including an immersion tank containing a dye solution. An immersion roller is positioned below the immersion tank, and two rollers arranged side-by-side are positioned above the immersion tank. Fabric passes through the immersion rollers and exits through the gap between the two rollers. A scraper is positioned on the side of the roller away from the gap, and a flexible scraper is positioned at the end of the scraper, abutting against the surface of the roller. A recovery tank is positioned below the scraper, and a filter screen is positioned at the bottom of the recovery tank.
[0006] Preferably, the scraper plate has a guiding slope on the side near the flexible scraper, and the guiding slope is inclined toward the recycling tank.
[0007] Preferably, a spray pipe is provided above the scraper, the spray pipe is connected to a liquid inlet pipe, a liquid outlet pump is provided on the liquid inlet pipe, and a plurality of liquid outlet heads are provided on the side of the spray pipe facing the roller, the liquid outlet heads are inclined downward.
[0008] Preferably, the liquid outlet is a duckbill nozzle.
[0009] Preferably, the two scraper blades are arranged symmetrically in a figure-eight shape.
[0010] The beneficial effects of this utility model are as follows: By setting a scraper on the outside of the roller, the scraper removes residual liquid and lint from the roller surface, ensuring the cleanliness of the side of the roller that contacts the fabric and ensuring the dyeing effect; the scraped liquid flows into the recycling tank, the filter screen separates the lint, and the remaining liquid flows back into the dyeing tank; the spray pipe sprays and washes the roller surface to wash away the attached lint or impurities, avoiding any residue on the roller.
[0011] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a schematic diagram of the scraper of this utility model.
[0013] In the diagram: 1. Dyeing tank; 2. Dyeing roller; 3. Roller; 4. Scraper; 5. Recovery tank; 6. Spray pipe; 7. Liquid inlet pipe; 8. Liquid outlet head; 41. Guide slope. Detailed Implementation
[0014] See Figure 1 , Figure 2 , Figure 3 A continuous dyeing machine includes an immersion tank 1 containing a dye solution. An immersion roller 2 is located below the immersion tank 1, and two rollers 3 arranged side by side are located above the immersion tank 1. After passing through the immersion rollers 2, the fabric exits through the gap between the two rollers 3. A scraper plate 4 is located on the side of the roller 3 away from the gap, and a flexible scraper is located at the end of the scraper plate 4. The flexible scraper abuts against the surface of the roller 3. A recovery tank 5 is located below the scraper plate 4, and a filter screen is located at the bottom of the recovery tank 5.
[0015] The scraper plate 4 is provided with a guide slope 41 on the side near the flexible scraper, and the guide slope 41 is inclined toward the recycling tank 5.
[0016] The two scraper blades are symmetrically arranged in a figure-eight shape.
[0017] To further enhance the cleaning effect, a spray pipe 6 is provided above the scraper 4. The spray pipe 6 is connected to a liquid inlet pipe 7. A liquid outlet pump is provided on the liquid inlet pipe 7. Several liquid outlet heads 8 are provided on the side of the spray pipe 6 facing the roller 3. The liquid outlet heads 8 are inclined downward.
[0018] The liquid outlet head 8 is a duckbill nozzle.
[0019] The inlet end of the inlet pipe 7 is set in the dyeing tank and equipped with a filter device. The outlet pump draws the filtered dye liquor into the spray pipe and sprays it onto the surface of the roller through the outlet head to rinse the roller. The rinsing liquid flows into the recovery tank along the scraper and flows back to the dyeing tank after filtration. The cleaning effect is good.
[0020] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.
Claims
1. A continuous padding machine characterized in that: The application relates to a dyeing device, which comprises a dyeing tank (1) provided with dyeing liquid, a dyeing roller (2) arranged below the dyeing tank (1), two rollers (3) arranged above the dyeing tank (1) and in parallel with each other, cloth passing through the gap between the two rollers (3) after passing through the dyeing roller (2), a material scraping plate (4) arranged on the side of the roller (3) away from the gap, a flexible scraper arranged at the end of the material scraping plate (4) and abutting against the surface of the roller (3), and a recovery tank (5) arranged below the material scraping plate (4) and provided with a filter screen at the bottom.
2. The continuous padding machine according to claim 1, characterized in that: The side of the material scraping plate (4) close to the flexible scraper is provided with a material guiding slope (41) which is arranged to be inclined towards the recovery tank (5).
3. The continuous padding machine according to claim 1, characterized in that: A spraying pipe (6) is arranged above the material scraping plate (4) and connected with a liquid inlet pipe (7) provided with a liquid outlet pump, and a plurality of liquid outlet heads (8) are arranged on the side of the spraying pipe (6) facing the roller (3) and arranged to be inclined downwards.
4. The continuous padding machine according to claim 3, characterized in that: The liquid outlet head (8) is a duckbill nozzle.
5. The continuous padding machine of claim 1, wherein: The two material scraping plates (4) are symmetrically arranged in an eight-shaped manner.