A dyeing vat for textile processing

CN224620247UActive Publication Date: 2026-08-11SHANDONG HAIRUN HOME TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]在上述的对比文件中,虽然采用了滤板来过滤残絮,以保持染液的清洁度,但是在长时间的使用过程中,滤板的孔洞容易出现堵塞的情况,这种堵塞现象会严重影响到滤板的过滤效果,使得其无法有效地清除染液中的杂质,在这种情况下,使用者需要手动将滤板拉出,然后对滤板上的孔洞进行清理,这个过程不仅操作繁琐,而且效率极低,因为,每一次滤板出现堵塞,都需要使用者停下手头的工作,花费时间和精力去清理滤板,这无疑增加了使用者的工作负担,降低了工作效率,因此,尽管滤板可以保持染液的清洁,但在实际操作中,由于滤板易堵塞的问题,其效果并不理想;

Benefits of technology

[0017]1、本实用新型有效解决了现有技术中滤孔堵塞的问题,在长时间使用过程中,滤板上的滤孔易被残絮堵塞,导致过滤效果下降,本实用新型设计在拉动滤板的过程中,清理辊随之旋转,清理柱能够深入滤孔内腔进行清理,保持滤孔通畅。

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Abstract

This utility model relates to the field of dyeing and printing technology, and discloses a dyeing tank for textile processing, including a dyeing tank body, a filter plate slidably connected to one side of the dyeing tank body, a stirring assembly rotatably connected to the bottom of the dyeing tank body for stirring the dye liquor, support rods fixed at the four corners of the bottom of the dyeing tank body, a drain pipe fixed to one side of the dyeing tank body below the filter plate, a cleaning roller rotatably connected to the inner cavity of the dyeing tank body below the filter plate, multiple cleaning columns fixed on the surface of the cleaning roller, the positions of the cleaning columns corresponding to the positions of the filter holes of the filter plate, multiple support columns fixed on the top of the dyeing tank body, sliding blocks slidably connected to the inner cavity of the support columns, and a snap-fit ​​assembly fixed on one side of both the support columns and the sliding blocks for fixing the rotating roller. This utility model mainly drives the cleaning roller to rotate during the pulling of the filter plate, and the cleaning columns on the surface of the cleaning roller enter the inner cavity of the filter hole to realize automatic cleaning of the filter hole and solve the problem of filter hole clogging.
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Description

Technical Field

[0001] This utility model relates to the field of dyeing and printing technology, specifically to a dyeing tank for textile processing. Background Technology

[0002] A dye bath is a piece of equipment used in textile processing for dyeing. It is typically used to immerse fibers, yarns, fabrics, or garments in a dye solution to achieve the purpose of coloring. The design and construction of the dye bath will vary depending on the different dyeing processes and materials used.

[0003] Chinese Patent Publication No. CN219908114U discloses a dyeing and printing processing tank, including a device tank. A first cylinder is fixedly installed above the device tank, and a first moving block is fixedly installed at the output end of the first cylinder. A first rotating roller is rotatably installed on the outer side of the first moving block. This invention, through the arrangement of the first cylinder, first moving block, first rotating roller, second cylinder, third moving block, and fourth rotating roller, facilitates the placement of textiles. The arrangement of the first motor, threaded rod, threaded cylinder, second moving block, and third rotating roller allows for thorough soaking of the textiles, improving dyeing and printing quality. The filter plate and filter holes filter out residual lint, preventing it from tangling and clogging the device.

[0004] In the aforementioned comparative documents, although filter plates were used to filter out residual lint and maintain the cleanliness of the dye liquor, the pores of the filter plates are prone to clogging during prolonged use. This clogging severely affects the filtration effect of the filter plates, making it impossible to effectively remove impurities from the dye liquor. In this case, the user needs to manually pull out the filter plates and clean the pores on them. This process is not only cumbersome but also extremely inefficient. Every time the filter plates become clogged, the user needs to stop their work and spend time and effort cleaning them, which undoubtedly increases the user's workload and reduces work efficiency. Therefore, although filter plates can keep the dye liquor clean, in actual operation, their effect is not ideal due to the problem of easy clogging.

[0005] In view of this, the present invention solves the above-mentioned technical problems by proposing a dyeing tank for textile processing. Utility Model Content

[0006] To address the shortcomings of the aforementioned background technology, this utility model provides a technical solution for a dyeing tank in textile processing. During the process of pulling the filter plate, the cleaning roller is driven to rotate, so that the cleaning column on the surface of the cleaning roller enters the inner cavity of the filter hole to clean the filter hole.

[0007] This utility model provides the following technical solution: a dyeing tank for textile processing, comprising:

[0008] The dyeing tank body has a filter plate slidably connected to one side, and a stirring assembly is rotatably connected to the bottom of the dyeing tank body for stirring the dye liquor. Support rods are fixed at the four corners of the bottom of the dyeing tank body, and a drain pipe is fixed to one side of the dyeing tank body below the filter plate.

[0009] A cleaning roller is rotatably connected to the inner cavity of the dyeing tank body below the filter plate. Multiple cleaning columns are fixed on the surface of the cleaning roller, and the positions of the cleaning columns correspond to the positions of the filter holes of the filter plate.

[0010] Multiple support columns are fixed to the top of the dyeing tank body. Sliding blocks are slidably connected to the inner cavity of the support columns. A snap-fit ​​assembly is fixed to one side of both the support columns and the sliding blocks to fix the rotating roller.

[0011] As a preferred embodiment of this utility model, a threaded rod is rotatably connected to the top of the support column. One end of the threaded rod passes through the inner cavity of the sliding block and extends downward. The inner cavity of the sliding block is threadedly connected to the surface of the threaded rod. A guide rod is fixed to the top of the support column outside the threaded rod. One end of the guide rod passes through the inner cavity of the sliding block and extends downward. The inner cavity of the sliding block is slidably connected to the surface of the guide rod. A drive motor is fixed to the other end of the threaded rod.

[0012] As a preferred embodiment of this utility model, the snap-fit ​​assembly includes a first mounting block, which is fixed to one side of the support column and the sliding block. A second mounting block is rotatably connected to one side of the support column and the sliding block above the first mounting block. The top of both the first and second mounting blocks is provided with mounting grooves. A snap-fit ​​block is rotatably connected to the inner cavity of the mounting groove. A torsion spring is sleeved on the surface of the round shaft of the snap-fit ​​block. The bottom of the snap-fit ​​block is snapped into the top of the second mounting block.

[0013] As a preferred embodiment of this utility model, the stirring assembly includes a rotating shaft rotatably connected to the bottom of the dyeing tank body. A portion of the rotating shaft extends into the inner cavity of the dyeing tank body, and multiple stirring blades are fixed on the surface of the rotating shaft. A transmission wheel is fixed to the other end of the rotating shaft, and a belt is sleeved in the inner cavity of the transmission wheel. A rotary motor is fixed to one end of the transmission wheel, and a support plate is fixed to the opposite side of the support rod. The bottom of the rotary motor is fixedly connected to the top of the support plate.

[0014] As a preferred embodiment of this invention, the stirring blade is serrated.

[0015] In a preferred embodiment of this invention, the surface of the rotating roller is rotatably connected to the inner cavities of the first mounting block and the second mounting block.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This utility model effectively solves the problem of filter hole clogging in the prior art. During long-term use, the filter holes on the filter plate are easily clogged by residual lint, resulting in a decrease in filtration effect. The design of this utility model is such that when the filter plate is pulled, the cleaning roller rotates accordingly, and the cleaning column can penetrate into the inner cavity of the filter hole to clean it, keeping the filter hole unobstructed.

[0018] 2. The snap-fit ​​assembly designed in this utility model can open the second mounting block that fixes the rotating roller by pushing the snap-fit ​​block, so that the rotating roller can be quickly disassembled and replaced. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a cross-sectional view of the present invention;

[0021] Figure 3 This is a schematic diagram of the cleaning roller structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the second mounting block structure of this utility model.

[0023] In the diagram: 1. Dyeing tank body; 101. Filter plate; 102. Support rod; 103. Drain pipe; 2. Cleaning roller; 201. Cleaning column; 3. Support column; 301. Sliding block; 302. Rotating roller; 4. Threaded rod; 401. Guide rod; 402. Drive motor; 5. First mounting block; 501. Second mounting block; 502. Mounting groove; 503. Locking block; 504. Torsion spring; 6. Rotating shaft; 601. Stirring blade; 602. Transmission wheel; 603. Belt; 604. Rotary motor; 605. Support plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1,

[0026] Please see Figure 1-4As shown, a dyeing tank for textile processing includes a dyeing tank body 1. A filter plate 101 is slidably connected to one side of the dyeing tank body 1. The filter plate 101 is mainly used to filter residual lint in the water during drainage. A stirring assembly is rotatably connected to the bottom of the dyeing tank body 1 for stirring the dye liquor. Support rods 102 are fixed at the four corners of the bottom of the dyeing tank body 1. A drain pipe 103 is fixed to one side of the dyeing tank body 1 below the filter plate 101. The drain pipe 103 is mainly used for draining the dyeing tank body 1. A cleaning roller 2 is rotatably connected to the inner cavity of the dyeing tank body 1 below the filter plate 101. Multiple cleaning columns 201 are fixed on the surface of the cleaning roller 2. The positions of the cleaning columns 201 correspond to the positions of the filter holes of the filter plate 101. Multiple support columns 3 are fixed to the top of the dyeing tank body 1. A sliding block 301 is slidably connected to the inner cavity of the support column 3. A snap-fit ​​assembly is fixed to one side of both the support column 3 and the sliding block 301 for fixing the rotating roller 302.

[0027] When cleaning the filter plate 101 is required, the first step is to pull the filter plate 101. This action causes the filter plate 101 to move, and this movement further drives the cleaning columns 201 in the filter hole cavity inside the filter plate 101 to move accordingly. The movement of the cleaning columns 201 is not a simple linear motion, but will cause the cleaning roller 2 to rotate. Since there are six groups of cleaning columns 201, these cleaning columns 201 are distributed in a circular array, and the included angle between each two groups is exactly sixty degrees. Whenever the cleaning roller 2 rotates sixty degrees, a group of cleaning columns 201 will accurately enter the filter hole cavity of the filter plate 101, thereby deeply cleaning the filter holes.

[0028] The cleaning column 201 is made of a soft material that can be bent, which prevents the cleaning column 201 from becoming clogged in the filter holes of the filter plate 101.

[0029] Example 2,

[0030] As one specific embodiment of this utility model, such as Figure 2-4As shown, a threaded rod 4 is rotatably connected to the top of the support column 3. One end of the threaded rod 4 passes through the inner cavity of the sliding block 301 and extends downward. The inner cavity of the sliding block 301 is threadedly connected to the surface of the threaded rod 4. A guide rod 401 is fixed to the top of the support column 3 outside the threaded rod 4. One end of the guide rod 401 passes through the inner cavity of the sliding block 301 and extends downward. The inner cavity of the sliding block 301 is slidably connected to the surface of the guide rod 401. A drive motor 402 is fixed to the other end of the threaded rod 4. The snap-fit ​​assembly includes a first mounting block 5, which is fixed to one side of the support column 3 and the sliding block 301. A second mounting block 501 is rotatably connected to the support column 3 and one side of the sliding block 301 above the first mounting block 5. The top of both the first mounting block 5 and the second mounting block 501 has a mounting groove 502. A snap-fit ​​block 503 is rotatably connected to the inner cavity of the mounting groove 502. A torsion spring 504 is sleeved on the surface of the round shaft of the snap-fit ​​block 503. The bottom of the snap-fit ​​block 503 snaps into the top of the second mounting block 501. The stirring assembly includes a rotating shaft 6, which is rotatably connected to the bottom of the dyeing tank body 1. A portion of the rotating shaft 6 extends into the inner cavity of the dyeing tank body 1, and multiple stirring blades 601 are fixed to the surface of the rotating shaft 6. A transmission wheel 602 is fixed to the other end of the rotating shaft 6, and a belt 603 is sleeved within the inner cavity of the transmission wheel 602. A rotary motor 604 is fixed to one end of the transmission wheel 602. A support plate 605 is fixed to the opposite side of the support rod 102, and the bottom of the rotary motor 604 is fixedly connected to the top of the support plate 605. The stirring blades 601 are serrated. The surface of the rotating roller 302 is rotatably connected to the inner cavities of the first mounting block 5 and the second mounting block 501.

[0031] By starting the drive motor 402, the drive motor 402 will drive the threaded rod 4 to rotate. The rotation of the threaded rod 4 will drive the sliding block 301 to move downward. The downward movement of the sliding block 301 will drive the snap-fit ​​assembly and the rotating roller 302 to move downward, generating downward pressure on the textile and making the textile fully contact the dye liquor.

[0032] When it is necessary to disassemble the rotating roller 302, first pull the locking block 503 backward to rotate it and release the second mounting block 501. Then rotate the second mounting block 501 to open it, and the rotating roller 302 can be disassembled. When it is necessary to install the rotating roller 302, first place the rotating roller 302 in the inner cavity of the first mounting block 5. Then pull the locking block 503 and rotate the second mounting block 501 to merge the first mounting block 5 and the second mounting block 501. Then release the locking block 503. Under the action of the torsion spring 504, the locking block 503 returns to its original position, so that the bottom of the locking block 503 is engaged and limited with the top of the second mounting block 501.

[0033] By starting the rotary motor 604, the rotary motor 604 can drive the transmission wheel 602 to rotate, the transmission wheel 602 can drive the belt 603 to rotate, the belt 603 can drive another transmission wheel 602 to rotate, thereby causing the two rotating shafts 6 to rotate. The rotation of the rotating shafts 6 can drive the stirring blade 601 to rotate, and the rotation of the stirring blade 601 can stir the dye liquid inside the dyeing tank body 1.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, in the accompanying drawings of this utility model, the fill patterns are merely for distinguishing layers and do not constitute any other limitation.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dyeing tank for textile processing, comprising: A dyeing tank body (1) is provided. A filter plate (101) is slidably connected to one side of the dyeing tank body (1). A stirring assembly is rotatably connected to the bottom of the dyeing tank body (1) for stirring the dye liquor. Support rods (102) are fixed at the four corners of the bottom of the dyeing tank body (1). A drain pipe (103) is fixed to one side of the dyeing tank body (1) below the filter plate (101). The feature is that a cleaning roller (2) is rotatably connected to the inner cavity of the dyeing tank body (1) below the filter plate (101), and a plurality of cleaning columns (201) are fixed on the surface of the cleaning roller (2), and the position of the cleaning column (201) corresponds to the position of the filter hole of the filter plate (101); The top of the dyeing tank body (1) is fixed with multiple support columns (3), and the inner cavity of the support column (3) is slidably connected with a sliding block (301). Both the support column (3) and the sliding block (301) are fixed with a snap-fit ​​assembly on one side for fixing the rotating roller (302).

2. The dyeing tank for textile processing according to claim 1, characterized in that: A threaded rod (4) is rotatably connected to the top of the support column (3). One end of the threaded rod (4) passes through the inner cavity of the sliding block (301) and extends downward. The inner cavity of the sliding block (301) is threadedly connected to the surface of the threaded rod (4). A guide rod (401) is fixed to the top of the support column (3) outside the threaded rod (4). One end of the guide rod (401) passes through the inner cavity of the sliding block (301) and extends downward. The inner cavity of the sliding block (301) is slidably connected to the surface of the guide rod (401). A drive motor (402) is fixed to the other end of the threaded rod (4).

3. The dyeing tank for textile processing according to claim 1, characterized in that: The snap-fit ​​assembly includes a first mounting block (5), which is fixed to one side of the support column (3) and the sliding block (301). A second mounting block (501) is rotatably connected to one side of the support column (3) and the sliding block (301) above the first mounting block (5). The top of both the first mounting block (5) and the second mounting block (501) is provided with a mounting groove (502). A snap-fit ​​block (503) is rotatably connected to the inner cavity of the mounting groove (502). A torsion spring (504) is sleeved on the surface of the round shaft of the snap-fit ​​block (503). The bottom of the snap-fit ​​block (503) is snapped with the top of the second mounting block (501).

4. The dyeing tank for textile processing according to claim 1, characterized in that: The stirring assembly includes a rotating shaft (6), which is rotatably connected to the bottom of the dyeing tank body (1). A portion of the rotating shaft (6) extends into the inner cavity of the dyeing tank body (1), and multiple stirring blades (601) are fixed on the surface of the rotating shaft (6). A transmission wheel (602) is fixed at the other end of the rotating shaft (6). A belt (603) is sleeved in the inner cavity of the transmission wheel (602). A rotary motor (604) is fixed at one end of the transmission wheel (602). A support plate (605) is fixed on the opposite side of the support rod (102). The bottom of the rotary motor (604) is fixedly connected to the top of the support plate (605).

5. A dyeing tank for textile processing according to claim 4, characterized in that: The stirring blade (601) is serrated.

6. The dyeing tank for textile processing according to claim 1, characterized in that: The surface of the roller (302) is rotatably connected to the inner cavity of the first mounting block (5) and the second mounting block (501).

Citation Information

Patent Citations

  • Printing and dyeing tank for printing and dyeing processing

    CN219908114U