Cantilevered ultra-thin awning

Abstract

The application provides a cantilevered ultra-thin awning, belonging to the field of fabricated buildings, comprising a vertical installation end plate, a horizontal connecting plate and a honeycomb plate. The vertical installation end plate is installed on a building main body. One side of the horizontal connecting plate is installed on the vertical installation end plate, and the other side is cantilevered on the vertical installation end plate. The honeycomb plate comprises a honeycomb core material, a top plate, a bottom plate and a side wall plate. The honeycomb core material is arranged between the top plate and the bottom plate. The side wall plate is connected between the top plate and the bottom plate and forms an edge seal. The side of the honeycomb plate facing the horizontal connecting plate forms a clamping groove, and the horizontal connecting plate is embedded in the clamping groove. Through the design of the honeycomb plate and the modular connection, the ultra-thin and light weight are realized.

Description

Technical Field

[0001] This utility model belongs to the field of prefabricated buildings, and in particular relates to a cantilevered ultra-thin canopy. Background Technology

[0002] In existing cantilevered ultra-thin awning technology, conventional cantilevered small awnings are composed of steel beams, glass, and aluminum plates, which involves many processes, high costs, long construction time, and are not thin.

[0003] Bulky structure: Traditional canopies rely on steel beams or aluminum alloy frames, which are usually more than 100mm thick, resulting in visual oppression and increasing the building load; Installation is complex: Many components (such as glass and aluminum plates) need to be welded or bolted on site, which is complicated and the average installation cycle takes 2 to 3 days. It is also easily affected by the weather. High cost: The high cost of materials (such as tempered glass) and labor, as well as the frequent maintenance (such as the fragility of glass and the corrosion of aluminum plates), increases the total life cycle cost; Performance limitations: The existing design has insufficient wind pressure resistance and bending strength, and is prone to deformation or water seepage.

[0004] Therefore, this utility model came into being.

[0005] It should be noted that the information disclosed in the background section of this utility model is intended only to enhance the understanding of the general background of this utility model, and should not be regarded as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to propose a cantilevered awning with a minimalist design and visually striking aesthetics.

[0007] Therefore, this utility model provides a cantilevered ultra-thin awning, comprising: A vertical mounting end plate is installed on the main body of the building; A horizontal connecting plate, one side of which is mounted on the vertical mounting end plate and the other side cantilevered from the vertical mounting end plate; A honeycomb panel, comprising a honeycomb core material, a top plate, a bottom plate, and side plates; the honeycomb core material is disposed between the top plate and the bottom plate, the side plates are connected between the top plate and the bottom plate and form an edge seal, and a groove is formed on the side of the honeycomb panel facing the horizontal connecting plate, the horizontal connecting plate being embedded in the groove.

[0008] Preferably, the honeycomb core material has hexagonal, rectangular, square, bell-shaped, sinusoidal, rhombic, double-bell-shaped, or tubular honeycomb cells.

[0009] Preferably, the vertical mounting end plate is provided with a first mounting hole and a second mounting hole. The vertical mounting end plate is installed on the building body through the first mounting hole, and the horizontal connecting plate is assembled on the vertical mounting end plate through the second mounting hole.

[0010] Preferably, one side of the horizontal connecting plate has a plug-in protrusion corresponding to the second mounting hole, and the plug-in protrusion is plugged into and fixed to the second mounting hole.

[0011] Preferably, there are multiple second mounting holes, spaced apart along the length of the vertical mounting end plate, and multiple insertion protrusions, which are inserted into the second mounting holes respectively.

[0012] Preferably, the horizontal connecting plate is embedded in the honeycomb plate to a depth of not less than twice the thickness of the honeycomb plate.

[0013] Preferably, the top plate and the bottom plate have a first extension plate and a second extension plate respectively formed on the side facing the vertical mounting end plate, and the clamping groove is formed between the first extension plate and the second extension plate.

[0014] Preferably, the horizontal connecting plate is glued between the first extension plate and the second extension plate.

[0015] Preferably, the thickness of the honeycomb panel is 20~50mm.

[0016] Preferably, the side panel is U-shaped, and the side panel is connected between the top plate and the bottom plate and forms an edge seal with the horizontal connecting plate.

[0017] The technical effects of the above-mentioned technical solution of this utility model are as follows: It offers a minimalist, ultra-thin solution that achieves rapid installation, low cost, and high durability through honeycomb panel technology and modular assembly. It aligns with the trend of prefabricated construction and responds to green building requirements.

[0018] It can be installed and used immediately on-site, without requiring excessive procedures.

[0019] By employing a special node processing method, honeycomb panels can be used in cantilever structures.

[0020] The bending moment of the honeycomb panel is converted through the force couple formed by the horizontal shear force between the adhesive and the top and bottom plates. Because the horizontal connecting plates can extend relatively far into the honeycomb panel, the problem of the adhesive strength being far less than the tensile strength of the panel, making it difficult to achieve equal strength conversion of internal forces, is solved. Ultimately, the problem of end fixing of honeycomb panels used in cantilever structures is resolved.

[0021] Thinner panel thickness: The honeycomb panel thickness is 20~50mm (compared to the traditional 100mm+), which reduces the building load and meets the aesthetic needs of modern architecture.

[0022] Material savings: Honeycomb core materials (such as aluminum) utilize a hollow structure, reducing material usage by more than 30% and lowering costs.

[0023] High strength bending resistance: The horizontal connecting plate is embedded to a depth of ≥2 times the thickness, and the adhesive shear force forms a couple, transforming the bend and improving wind pressure resistance.

[0024] Enhanced durability: U-shaped side panels and groove seals prevent water seepage and corrosion, extending service life.

[0025] Rapid assembly: Modular design simplifies installation and reduces construction time.

[0026] Cost reduction: Prefabricated components reduce on-site processes, resulting in lower labor and material costs.

[0027] Visual impact: The ultra-thin cantilever design enhances the building's appearance and aligns with the trend of prefabricated construction.

[0028] Green and environmentally friendly: Recyclable materials (such as aluminum honeycomb) reduce carbon footprint. Attached Figure Description

[0029] Figure 1 This diagram illustrates the structure of a cantilevered ultra-thin awning.

[0030] Figure 2 This diagram illustrates the installation of the honeycomb panel and the vertical mounting end plate in a cantilevered ultra-thin canopy.

[0031] Figure 3 A schematic diagram illustrating the connection between the honeycomb panel and the horizontal connecting plate in a cantilevered ultra-thin canopy. Figure 4 This is an exploded view of the structure of a cantilevered ultra-thin canopy.

[0032] Figure 5 This diagram shows the structural breakdown of the honeycomb panel in a cantilevered ultra-thin canopy.

[0033] Figure 6 This diagram illustrates the structure of the honeycomb panel in a cantilevered ultra-thin canopy.

[0034] Figure 7 This diagram illustrates the structure of the honeycomb core material in a cantilevered ultra-thin awning.

[0035] Among them: 1. Vertical mounting end plate; 11. First mounting hole; 12. Second mounting hole; 2. Horizontal connecting plate; 21. Insertion protrusion; 3. Honeycomb panel; 30. Gap; 31. Top plate; 32. Bottom plate; 33. Honeycomb core material; 34. Side panel. Detailed Implementation

[0036] The following description is provided to enable those skilled in the art to implement and use the present invention and to incorporate it into specific application contexts. Various modifications and uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Therefore, the present invention is not limited to the embodiments given herein, but should be granted the broadest scope consistent with the principles and novel features disclosed herein.

[0037] In the following detailed description, numerous specific details are set forth to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that practice of the present invention is not necessarily limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed representation to avoid obscuring the present invention.

[0038] Readers should note all documents and references submitted concurrently with this specification and open to public inspection, the contents of which are incorporated herein by reference. Unless otherwise expressly stated, all features disclosed in this specification (including any appended claims, abstracts, and drawings) may be replaced by alternative features for the same, equivalent, or similar purposes. Therefore, unless explicitly stated otherwise, each disclosed feature is merely one example of a set of equivalent or similar features.

[0039] Note that, where used, the markings left, right, front, back, top, bottom, front, back, clockwise, and counterclockwise are merely for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and / or orientation between different parts of an object. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] Note that, in practice, "further," "preferably," "even further," and "more preferably" are simply starting points for describing another embodiment based on the foregoing embodiments. The combination of the content following "further," "preferably," "even further," or "more preferably" with the foregoing embodiments constitutes the complete configuration of another embodiment. Any combination of several "further," "preferably," "even further," or "more preferably" settings following the same embodiment can form yet another embodiment.

[0042] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. It should be noted that the aspects described below with reference to the accompanying drawings and specific embodiments are merely exemplary and should not be construed as limiting the scope of protection of the present invention in any way.

[0043] Please see Figures 1-7 This embodiment provides a cantilevered ultra-thin awning, including a vertical mounting end plate 1, a horizontal connecting plate 2, and a honeycomb panel 3. The vertical mounting end plate 1 is installed on the main building structure; one side of the horizontal connecting plate 2 is installed on the vertical mounting end plate 1, and the other side cantilevered from the vertical mounting end plate 1; the honeycomb panel 3 includes a honeycomb core material 33, a top plate 31, a bottom plate 32, and side panels 34; the honeycomb core material 33 is disposed between the top plate 31 and the bottom plate 32, and the side panels 34 connect the top plate 31 and the bottom plate 32 and form an edge seal; a groove 30 is formed on the side of the honeycomb panel 3 facing the horizontal connecting plate 2, and the horizontal connecting plate 2 is embedded in the groove 30.

[0044] Furthermore, the honeycomb cells of the honeycomb core material 33 are hexagonal, rectangular, square, bell-shaped, sinusoidal, rhombic, double-bell-shaped, or tubular honeycomb. In this embodiment, the honeycomb cells of the honeycomb core material 33 are preferably regular hexagonal.

[0045] The vertical mounting end plate 1 serves as the structural carrier for the canopy to be installed on the main building. Multiple first mounting holes 11 are provided on the vertical mounting end plate 1, spaced apart along its length. The vertical mounting end plate 1 is then fixed to the structural beams of the main building using bolts.

[0046] Furthermore, the vertical mounting end plate 1 is provided with a second mounting hole 12, and the horizontal connecting plate 2 is assembled to the vertical mounting end plate 1 through the second mounting hole 12. During transportation, the horizontal connecting plate 2 is separated from the vertical mounting end plate 1 and can be assembled on site. Specifically, a corresponding insertion protrusion 21 is formed on one side of the horizontal connecting plate 2, and the insertion protrusion 21 is inserted and fixed to the second mounting hole 12. The insertion protrusion 21 and the second mounting hole 12 are further reinforced by welding, gluing, etc. Preferably, both the second mounting hole 12 and the insertion protrusion 21 are square. To prevent the first mounting hole 11 and the second mounting hole 12 from affecting the structure of the vertical mounting end plate 1, they are staggered on the vertical mounting end plate 1. Similarly, there are multiple second mounting holes 12, which are arranged at intervals along the length of the vertical mounting end plate 1; correspondingly, there are multiple insertion protrusions 21, which are inserted into the second mounting holes 12.

[0047] In a preferred embodiment of this invention, the horizontal connecting plate 2 is embedded in the honeycomb panel 3 to a depth not less than twice the thickness of the honeycomb panel 3. The bending moment of the honeycomb aluminum panel is converted through the force couple formed by the adhesive and the horizontal shear force of the top plate 31 and bottom plate 32 of the honeycomb panel 3. Since the horizontal connecting plate 2 can extend relatively far into the honeycomb aluminum panel, the problem of the adhesive bonding strength being much lower than the tensile strength of the panel, making it difficult to achieve the conversion of internal forces, is solved, ultimately resolving the end fixing problem of the honeycomb panel 3 used in cantilever structures. Furthermore, a first extension plate and a second extension plate are respectively formed on the side of the top plate 31 and bottom plate 32 facing the vertically mounted end plate 1, and a groove 30 is formed between the first extension plate and the second extension plate. The horizontal connecting plate 2 is embedded between the first extension plate and the second extension plate and is adhesively connected to the first extension plate and the second extension plate, i.e., the horizontal connecting plate 2 is adhesively bonded between the first extension plate and the second extension plate.

[0048] Based on a minimalist and ultra-thin design concept, the thickness of the honeycomb panel 3 is 20~50mm. The depth of the horizontal connecting plate 2 embedded in the honeycomb panel 3 is not less than 40~100mm.

[0049] Specifically, in this embodiment, aluminum plate is used as the material. The side panel 34 is U-shaped and is connected between the top plate 31 and the bottom plate 32, forming an edge seal with the horizontal connecting plate 2. That is, the honeycomb core material 33 is located between the top plate 31 and the bottom plate 32, and is surrounded by the U-shaped side panel 34 and the horizontal connecting plate 2.

[0050] It should be noted that, as another preferred embodiment, it can be referred to in conjunction with [the relevant literature]. Figure 1 and Figure 5 The horizontal connecting plate 2 and the vertical mounting end plate 1 can also be integrally formed into an L-shaped or T-shaped structure.

[0051] The beneficial effects of this embodiment: It offers a minimalist, ultra-thin solution that achieves rapid installation, low cost, and high durability through honeycomb panel technology and modular assembly. It aligns with the trend of prefabricated construction and responds to green building requirements.

[0052] It can be installed and used immediately on-site, without requiring excessive procedures.

[0053] By employing a special node processing method, honeycomb panels can be used in cantilever structures.

[0054] The bending moment of the honeycomb panel is converted through the force couple formed by the horizontal shear force between the adhesive and the top and bottom plates. Because the horizontal connecting plates can extend relatively far into the honeycomb panel, the problem of the adhesive strength being far less than the tensile strength of the panel, making it difficult to achieve equal strength conversion of internal forces, is solved. Ultimately, the problem of end fixing of honeycomb panels used in cantilever structures is resolved.

[0055] Thinner panel thickness: The honeycomb panel thickness is 20~50mm (compared to the traditional 100mm+), which reduces the building load and meets the aesthetic needs of modern architecture.

[0056] Material savings: Honeycomb core materials (such as aluminum) utilize a hollow structure, reducing material usage by more than 30% and lowering costs.

[0057] High strength bending resistance: The horizontal connecting plate is embedded to a depth of ≥2 times the thickness, and the adhesive shear force forms a couple, transforming the bend and improving wind pressure resistance.

[0058] Enhanced durability: U-shaped side panels and groove seals prevent water seepage and corrosion, extending service life.

[0059] Rapid assembly: Modular design simplifies installation and reduces construction time.

[0060] Cost reduction: Prefabricated components reduce on-site processes, resulting in lower labor and material costs.

[0061] Visual impact: The ultra-thin cantilever design enhances the building's appearance and aligns with the trend of prefabricated construction.

[0062] Green and environmentally friendly: Recyclable materials (such as aluminum honeycomb) reduce carbon footprint.

[0063] Furthermore, the present invention has been described in detail above with reference to the accompanying drawings and embodiments. Those skilled in the art can make various modifications to the present invention based on the above description. Therefore, certain details in the embodiments should not be construed as limiting the present invention, and the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A cantilevered ultra-thin awning, characterized in that, include: A vertical mounting end plate is installed on the main body of the building; A horizontal connecting plate, one side of which is mounted on the vertical mounting end plate and the other side cantilevered from the vertical mounting end plate; A honeycomb panel, comprising a honeycomb core material, a top plate, a bottom plate, and side plates; the honeycomb core material is disposed between the top plate and the bottom plate, the side plates are connected between the top plate and the bottom plate and form an edge seal, and a groove is formed on the side of the honeycomb panel facing the horizontal connecting plate, the horizontal connecting plate being embedded in the groove.

2. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The honeycomb core material has hexagonal, rectangular, square, bell-shaped, sinusoidal, rhombic, double-bell-shaped, or tubular honeycomb cells.

3. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The vertical mounting end plate is provided with a first mounting hole and a second mounting hole. The vertical mounting end plate is installed on the building body through the first mounting hole, and the horizontal connecting plate is assembled on the vertical mounting end plate through the second mounting hole.

4. The cantilevered ultra-thin awning as described in claim 3, characterized in that: One side of the horizontal connecting plate has a plug-in protrusion corresponding to the second mounting hole, and the plug-in protrusion is plugged into and fixed to the second mounting hole.

5. The cantilevered ultra-thin awning as described in claim 1, characterized in that: There are multiple second mounting holes, spaced apart along the length of the vertical mounting end plate, and multiple insertion protrusions, which are inserted into the second mounting holes.

6. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The horizontal connecting plate is embedded in the honeycomb panel to a depth of not less than twice the thickness of the honeycomb panel.

7. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The top plate and the bottom plate have a first extension plate and a second extension plate respectively formed on the side facing the vertical mounting end plate, and the clamping groove is formed between the first extension plate and the second extension plate.

8. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The horizontal connecting plate is glued between the first extension plate and the second extension plate.

9. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The thickness of the honeycomb panel is 20~50mm.

10. The cantilevered ultra-thin awning as described in claim 1, characterized in that: The side panel is U-shaped and is connected between the top plate and the bottom plate, forming an edge seal in conjunction with the horizontal connecting plate.

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