An assembled building light partition wallboard installation auxiliary tool

Abstract

This utility model relates to the field of building construction technology, and in particular to an auxiliary tool for installing lightweight partition walls in prefabricated buildings. It includes a base plate, with drive wheels bolted to the four corners of the base plate's bottom. Slide rails are riveted to the front and rear sides of the top of the base plate, and a sliding plate is slidably connected to the inner cavity of each slide rail. A first electric push rod is bolted to the right side of the top of the sliding plate. This utility model, through the cooperation of a movable plate, a support cylinder, a rotating cylinder, a second gear, and a drive mechanism, has the advantage of angle adjustment. When the wall panel is tilted, a controller controls a conical rotor motor to operate. The output end of the conical rotor motor drives the drive shaft and the first gear to rotate. The first gear drives the second gear to rotate, which in turn drives the rotating cylinder to rotate. The rotating cylinder drives an adjustment plate to rotate, which in turn drives a vacuum suction cup and the wall panel on its surface to rotate, thereby adjusting the angle.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to an auxiliary tool for installing lightweight partition walls in prefabricated buildings. Background Technology

[0002] Wall panels are a type of building material used in the construction of building walls, serving functions such as enclosure, partitioning, or decoration. Auxiliary equipment is required during the installation of wall panels.

[0003] A search revealed that the patent number CN212609232U, entitled "Utility Model of a Tool for Assisting the Installation of Lightweight Partition Boards," includes a counterweight box. Research and analysis revealed that although it greatly reduces labor and increases installation speed during use, and the miniature board installer is recyclable, easy to install and disassemble, and has low cost, it also has the following disadvantages to some extent.

[0004] For example, the lack of angle adjustment function makes it impossible to accurately adjust the angle of the wall panel according to the actual installation situation on site, which can easily lead to skewing after the wall panel is installed. This not only affects the flatness of the wall but may also cause a series of problems in subsequent decoration and construction, reducing the overall quality of the project. In addition, the lack of auxiliary pressure function means that after the wall panel is bonded to the wall, the construction workers need to use additional tools or manually to position and fix it. This not only increases the labor intensity of manual operation but also makes it difficult to ensure the uniformity and stability of the pressure, resulting in weak adhesion between the wall panel and the wall, posing a safety hazard of loosening or falling off. In order to solve the above technical problems, we have designed an auxiliary tool for the installation of lightweight partition wall panels in prefabricated buildings. Utility Model Content

[0005] The purpose of this utility model is to provide an auxiliary tool for installing lightweight partition walls in prefabricated buildings. It has the advantages of being able to accurately adjust the angle of the wall panel according to the actual installation situation on site, and also has an auxiliary pressure function. This solves the problem that existing auxiliary tools cannot accurately adjust the angle of the wall panel according to the actual installation situation on site, and that after the wall panel is glued to the wall, the construction personnel need to use additional tools or manually position and fix it.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary tool for installing lightweight partition walls in prefabricated buildings, comprising a base plate, with drive wheels bolted to the four corners of the bottom of the base plate, slide rails riveted to the front and rear sides of the top of the base plate, a sliding plate slidably connected to the inner cavity of the slide rails, a first electric push rod bolted to the right side of the top of the sliding plate, a movable plate bolted to the output end of the first electric push rod, a support cylinder riveted to the right side of the movable plate, a rotating cylinder movably sleeved on the right side of the surface of the support cylinder via a bearing, and a fixed sleeve on the left side of the surface of the rotating cylinder. The device includes a second gear, an adjusting plate riveted to the right side of the rotating cylinder, vacuum suction cups bolted to the top and bottom of the right side of the adjusting plate, a drive mechanism bolted to the top of the movable plate, vacuum pumps bolted to the front and rear sides of the top of the movable plate, a first support plate riveted to the left side of the top of the base plate, a second electric push rod bolted to the right side of the first support plate, a pressure sensor bolted to the output end of the second electric push rod, a second support plate bolted to the right side of the pressure sensor, and a slide plate bolted to the bottom of the second support plate.

[0007] Preferably, the drive mechanism includes a conical rotor motor, the bottom of which is connected to a movable plate by bolts, the output end of which is connected to a drive shaft by bolts, and a first gear is connected to the right side of the drive shaft by bolts, the first gear meshing with a second gear.

[0008] Preferably, the top of the vacuum pump is connected to a flexible hose, the right end of the flexible hose is connected to a distribution pipe, the right side of the distribution pipe is connected to an adjusting plate by bolts, and the left end of the vacuum suction cup passes through the adjusting plate and is connected to the distribution pipe.

[0009] Preferably, the bottom of the base plate is bolted to a third electric push rod, and the output end of the third electric push rod is bolted to a support plate.

[0010] Preferably, a fixing plate is riveted to the front and rear sides of the top left side of the base plate, a box body is riveted to the top of the fixing plate, a partition is riveted to the inner cavity of the box body, a battery pack is bolted to the bottom of the inner cavity of the box body, and a door is movably connected to the front side of the box body via a hinge.

[0011] Preferably, a push rod is riveted to the top left side of the box, an audible and visual alarm is bolted to the left side of the top of the box, and a controller is bolted to the top left side of the box.

[0012] Preferably, a tilt sensor is bolted to the top left side of the adjustment plate, guide tubes are riveted to the front and rear sides of the top of the slide plate, a guide rod is movably connected to the inner cavity of the guide tube, the top end of the guide rod is bolted to the movable plate, and a correction plate is riveted to the front and rear sides of the adjustment plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model has the advantage of angle adjustment function through the cooperation of movable plate, support cylinder, rotating cylinder, second gear and drive mechanism. When the wall panel is tilted, the controller controls the conical rotor motor to run. The output end of the conical rotor motor drives the drive shaft and the first gear to rotate. The first gear drives the second gear to rotate. The second gear drives the rotating cylinder to rotate. The rotating cylinder drives the adjustment plate to rotate. The adjustment plate drives the vacuum suction cup and the wall panel on its surface to rotate, thereby adjusting its angle.

[0015] 2. This utility model has the advantage of auxiliary pressure function through the cooperation of slide rail, slide plate, first support plate, second electric push rod, pressure sensor and second support plate. After the wall panel is attached to the wall, the controller controls the second electric push rod to work. The output end of the second electric push rod drives the pressure sensor and slide plate to move to the right. The slide plate drives the adjustment plate to move to the right, thereby applying pressure to the wall panel and increasing its adhesive effect. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0017] Figure 2 This is a three-dimensional bottom view of the structure of this utility model;

[0018] Figure 3 This is a partial three-dimensional view of the structure of this utility model;

[0019] Figure 4 This is a three-dimensional sectional view of the box structure of this utility model;

[0020] Figure 5 This is a three-dimensional view of the support plate structure of this utility model;

[0021] Figure 6 This is a three-dimensional bottom view of the skateboard structure of this utility model;

[0022] Figure 7 This is a perspective view of the drive mechanism of this utility model.

[0023] In the diagram: 1. Base plate; 2. Drive wheel; 3. Slide rail; 4. Slide plate; 5. First electric push rod; 6. Movable plate; 7. Support cylinder; 8. Rotating cylinder; 9. Second gear; 10. Adjusting plate; 11. Vacuum suction cup; 12. Drive mechanism; 13. Vacuum pump; 14. First support plate; 15. Second electric push rod; 16. Pressure sensor; 17. Second support plate; 18. Conical rotor motor; 19. Drive shaft; 20. First gear; 21. Hoses; 22. Distribution pipe; 23. Third electric push rod; 24. Support plate; 25. Fixing plate; 26. Housing; 27. Partition plate; 28. Battery pack; 29. ​​Audible and visual alarm; 30. Controller; 31. Tilt sensor; 32. Guide tube; 33. Guide rod; 34. Correction plate. Detailed Implementation

[0024] Please see Figures 1-7An auxiliary tool for installing lightweight partition walls in prefabricated buildings includes a base plate 1. Drive wheels 2 are bolted to the four corners of the bottom of the base plate 1, facilitating the overall movement of the tool and allowing the lightweight partition walls to be flexibly transported to the installation position, improving construction convenience. It is suitable for handling wall panels during prefabricated building construction. Slide rails 3 are riveted to the front and rear sides of the top of the base plate 1. A sliding plate 4 is slidably connected to the inner cavity of the slide rails 3. The sliding plate 4 allows for the movement of connected components and wall panels, enabling pressure application to the wall panels in conjunction with other structures. A first electric push rod 5 is bolted to the right side of the top of the sliding plate 4. The first electric push rod 5 can extend and retract to raise or lower a movable plate 6 and related components. The wall panel height is adjusted by lowering the rod. The DTZ series electric actuator is selected, whose thrust and stroke range are suitable for the height adjustment needs of lightweight partition walls in prefabricated buildings. It operates stably. The output end of the first electric actuator 5 is bolted to a movable plate 6. A support cylinder 7 is riveted to the right side of the movable plate 6. The support cylinder 7 provides support and a base for the rotating cylinder 8, ensuring its stability during rotation. The rotating cylinder 8 is movably mounted on the right side of the support cylinder 7 via a bearing. Driven by the second gear 9, the rotating cylinder 8 can rotate, thereby driving the adjusting plate 10 and the wall panel to rotate, achieving angle adjustment. The second gear 9 is fixedly mounted on the left side of the rotating cylinder 8, and the adjusting plate 10 is riveted to the right side of the rotating cylinder 8. 0. By setting the adjustment plate 10, it can rotate under the drive of the rotating cylinder 8 to adjust the angle of the wall panel. At the same time, the correction plate 34 can play a positioning and correction role for the wall panel. Vacuum suction cups 11 are bolted to the top and bottom of the right side of the adjustment plate 10. By setting the vacuum suction cups 11, the suction force generated by the vacuum pump 13 can firmly adhere to the wall panel, which is convenient for the wall panel to be moved and adjusted. The top of the movable plate 6 is bolted to the drive mechanism 12. The front and rear sides of the top of the movable plate 6 are bolted to the vacuum pump 13. By setting the vacuum pump 13, negative pressure is provided to the vacuum suction cups 11, so that the vacuum suction cups 11 generate suction force. The model of the vacuum pump 13 is JP-120H. The first support is riveted to the left side of the top of the base plate 1. Plate 14, the right side of the first support plate 14 is bolted to a second electric push rod 15. By setting the second electric push rod 15, it can drive the slide plate 4 and other components to move to the right during operation, applying pressure to the wall panel. The output end of the second electric push rod 15 is bolted to a pressure sensor 16. By setting the pressure sensor 16, the pressure applied to the wall panel can be detected, ensuring uniform and stable pressure, and avoiding excessive or insufficient pressure from affecting the wall panel bonding effect. The PT124G-111 series pressure sensor is selected, which has high accuracy and is suitable for detecting the pressure value when the wall panel is pressurized, and is suitable for pressure monitoring scenarios in building construction. The right side of the pressure sensor 16 is bolted to a second support plate 17, and the bottom of the second support plate 17 is bolted to the slide plate 4.

[0025] Please see Figure 1 river Figure 7 The drive mechanism 12 includes a conical rotor motor 18. By setting the conical rotor motor 18, power can be provided for the rotation of the rotating cylinder 8, realizing the power output for angle adjustment. The bottom of the conical rotor motor 18 is connected to the movable plate 6 by bolts. The output end of the conical rotor motor 18 is connected to the drive shaft 19 by bolts. The right side of the drive shaft 19 is connected to the first gear 20 by bolts. By setting the first gear 20, the power of the conical rotor motor 18 can be transmitted to the second gear 9. It is an intermediate component for power transmission, ensuring that the power is transmitted from the drive mechanism 12 to the rotating cylinder 8. The first gear 20 meshes with the second gear 9.

[0026] Please see Figure 1 and Figure 7 The top of the vacuum pump 13 is connected to a hose 21, and the right end of the hose 21 is connected to a distribution pipe 22. The right side of the distribution pipe 22 is connected to the adjusting plate 10 by bolts. The left end of the vacuum suction cup 11 passes through the adjusting plate 10 and is connected to the distribution pipe 22.

[0027] Please see Figure 2 and Figure 5 The bottom of the base plate 1 is connected to a third electric push rod 23 by bolts. The output end of the third electric push rod 23 is connected to a support plate 24 by bolts. By setting the third electric push rod 23 and the support plate 24, the third electric push rod 23 can push the support plate 24 down to contact the ground during operation, which plays a supporting and fixing role for the whole device and prevents the device from moving during operation.

[0028] Please see Figure 1 and Figure 4 The top left side of the base plate 1 is riveted with a fixing plate 25 on both the front and rear sides. The top of the fixing plate 25 is riveted with a box 26. The inner cavity of the box 26 is riveted with a partition 27. The bottom of the inner cavity of the box 26 is connected with a battery pack 28 by bolts. By setting the battery pack 28, power is provided for the electric components of the entire device, ensuring that the device can work normally in the construction site without an external power source. The front side of the box 26 is movably connected with a door by a hinge.

[0029] Please see Figure 1 and Figure 2 A push rod is riveted to the top left side of the enclosure 26. An audible and visual alarm 29 is bolted to the top left side of the enclosure 26. By setting the audible and visual alarm 29, the pressurization time can be set through the controller 30. When the pressurization time is reached, the audible and visual alarm 29 can alert the staff. The controller 30 is bolted to the top left side of the enclosure 26.

[0030] Please see Figure 3An angle sensor 31 is bolted to the top left side of the adjustment plate 10. By setting the angle sensor 31, the tilt angle of the adjustment plate 10 and the wall panel can be detected in real time, and the signal is transmitted to the controller 30. This allows the controller 30 to control the drive mechanism 12 for angle correction. The angle sensor 31 is an SCA60C series angle sensor. Guide tubes 32 are riveted to the front and rear sides of the top of the slide plate 4. A guide rod 33 is movably connected to the inner cavity of the guide tube 32. By setting the guide tube 32 and the guide rod 33, the angle of the adjustment plate 6 can be adjusted. When moving downwards, it can act as a guide to prevent the movable plate 6 from shifting. The top of the guide rod 33 is connected to the movable plate 6 by bolts. The front and rear sides of the adjusting plate 10 are riveted with correction plates 34. By setting the correction plates 34, the wall panel can be positioned when it is placed, ensuring the accuracy of the wall panel placement and facilitating subsequent adsorption and installation operations. Rollers are embedded on both sides of the bottom of the sliding plate 4. The bottom of the rollers contacts the base plate 1. By setting the rollers, the sliding plate 4 can be provided with auxiliary support, making it more stable during movement.

[0031] In use, the wall panel is placed between the two correction plates 34, with the left side of the wall panel in contact with the vacuum suction cup 11. Then, the vacuum pump 13 is operated by the controller 30, at which point the vacuum suction cup 11 generates suction, adsorbing the wall panel. Subsequently, the wall panel is moved to the front of the wall by the push rod and drive wheel 2. When the height of the wall panel needs to be adjusted, the first electric push rod 5 is extended or retracted by the controller 30. The output end of the first electric push rod 5 can drive the movable plate 6 and the adjusting plate 10 to rise or fall, thereby adjusting the height of the wall panel. When the wall panel is tilted, the conical rotor motor 18 is operated by the controller 30, and the output end of the conical rotor motor 18 drives... The drive shaft 19 and the first gear 20 rotate, the first gear 20 drives the second gear 9 to rotate, the second gear 9 drives the rotating cylinder 8 to rotate, the rotating cylinder 8 drives the adjusting plate 10 to rotate, and the adjusting plate 10 drives the vacuum suction cup 11 and the wall panel on its surface to rotate, thereby adjusting their angle. After the angle adjustment is completed, an appropriate amount of structural adhesive is applied to the right side of the wall panel, and then the wall panel is moved by the push rod and drive wheel 2. After the wall panel is attached to the wall, the controller 30 controls the second electric push rod 15 to work. The output end of the second electric push rod 15 drives the pressure sensor 16 and the slide plate 4 to move to the right. The slide plate 4 drives the adjusting plate 10 to move to the right, thereby applying pressure to the wall panel and increasing its adhesive effect.

[0032] In summary, this prefabricated lightweight partition wall panel installation auxiliary tool, through the cooperation of movable plate 6, support cylinder 7, rotating cylinder 8, second gear 9, drive mechanism 12, slide rail 3, sliding plate 4, first support plate 14, second electric push rod 15, pressure sensor 16, and second support plate 17, solves the problems of existing auxiliary tools being unable to accurately adjust the wall panel angle according to the actual installation situation on site, and requiring construction personnel to use additional tools or manually position and fix the wall panel after it is glued to the wall.

Claims

1. An auxiliary tool for installing lightweight partition walls in prefabricated buildings, comprising a base plate (1), characterized in that: The four corners of the bottom of the base plate (1) are all bolted with drive wheels (2). The front and rear sides of the top of the base plate (1) are riveted with slide rails (3). The inner cavity of the slide rails (3) is slidably connected with a slide plate (4). The right side of the top of the slide plate (4) is bolted with a first electric push rod (5). The output end of the first electric push rod (5) is bolted with a movable plate (6). The right side of the movable plate (6) is riveted with a support cylinder (7). The right side of the surface of the support cylinder (7) is movably fitted with a rotating cylinder (8) through a bearing. The left side of the surface of the rotating cylinder (8) is fixedly fitted with a second gear (9). The right side of the rotating cylinder (8) is riveted with an adjusting plate (10). Vacuum suction cups (11) are bolted to the top and bottom of the right side of the plate (10). A drive mechanism (12) is bolted to the top of the movable plate (6). A vacuum pump (13) is bolted to the front and rear sides of the top of the movable plate (6). A first support plate (14) is riveted to the left side of the top of the bottom plate (1). A second electric push rod (15) is bolted to the right side of the first support plate (14). A pressure sensor (16) is bolted to the output end of the second electric push rod (15). A second support plate (17) is bolted to the right side of the pressure sensor (16). The bottom of the second support plate (17) is bolted to the slide plate (4).

2. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 1, characterized in that: The drive mechanism (12) includes a conical rotor motor (18), the bottom of which is connected to the movable plate (6) by bolts, and the output end of which is connected to a drive shaft (19) by bolts. The right side of the drive shaft (19) is connected to a first gear (20) by bolts, and the first gear (20) meshes with a second gear (9).

3. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 1, characterized in that: The top of the vacuum pump (13) is connected to a hose (21), the right end of the hose (21) is connected to a distribution pipe (22), the right side of the distribution pipe (22) is connected to the adjusting plate (10) by bolts, and the left end of the vacuum suction cup (11) passes through the adjusting plate (10) and is connected to the distribution pipe (22).

4. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 1, characterized in that: The bottom of the base plate (1) is connected to a third electric push rod (23) by bolts, and the output end of the third electric push rod (23) is connected to a support plate (24) by bolts.

5. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 1, characterized in that: The bottom plate (1) has a fixing plate (25) riveted to the front and rear sides of the top left side. The top of the fixing plate (25) is riveted to the box body (26). The inner cavity of the box body (26) is riveted to the partition plate (27). The bottom of the inner cavity of the box body (26) is connected to the battery pack (28) by bolts. The front side of the box body (26) is movably connected to the box door by a hinge.

6. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 5, characterized in that: A push rod is riveted to the top left side of the box (26), and an audible and visual alarm (29) is bolted to the left side of the top of the box (26). A controller (30) is bolted to the top left side of the box (26).

7. The auxiliary tool for installing lightweight partition walls in prefabricated buildings according to claim 1, characterized in that: An angle sensor (31) is bolted to the top left side of the adjustment plate (10). Guide tubes (32) are riveted to the front and rear sides of the top of the slide plate (4). A guide rod (33) is movably connected to the inner cavity of the guide tube (32). The top end of the guide rod (33) is bolted to the movable plate (6). A correction plate (34) is riveted to the front and rear sides of the adjustment plate (10).

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