An air compressor with disinfection function
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]空压机是一种将空气压缩为高压气体的设备,广泛应用于多个工业领域,而现有技术中的空压机在长期使用过程中容易滋生细菌微生物,在运用至食品制造、医疗行业或者高精密电子元器件生产等领域时容易造成交叉污染,无法保证产品安全
[0013]本申请提供的带有消毒功能的空压机能将臭氧发生器产生的臭氧与过滤器提供的洁净空气通过文丘里射流器混合及能量交换后进入空压机本体的储气罐对微生物进行消杀,实现了对储气罐内的空气进行净化,在运用到无菌生产使用活动时,不会出现交叉污染,保证了产品的生产质量,具有较高的使用价值。
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Figure CN224621673U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor technology, and specifically discloses an air compressor with a disinfection function. Background Technology
[0002] An air compressor is a device that compresses air into high-pressure gas and is widely used in many industrial fields. However, existing air compressors are prone to the growth of bacteria and microorganisms during long-term use, which can easily cause cross-contamination when used in food manufacturing, medical industry or high-precision electronic component production, making it impossible to guarantee product safety.
[0003] To address the aforementioned issues, this application discloses an air compressor with a disinfection function. Utility Model Content
[0004] To overcome the shortcomings of the existing technology, this utility model discloses an air compressor with a disinfection function.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an air compressor with a disinfection function, including an air compressor body, wherein a disinfection structure for air intake disinfection is installed on the pump head of the air compressor body.
[0006] The disinfection structure includes an ozone generator, a venturi jet, and at least one filter. The ozone generator is fixed to the air storage tank of the air compressor body to generate ozone. The venturi jet is connected to the ozone generator to mix the gas and exchange energy. The venturi jet is connected to the cylinder of the pump head of the air compressor body. The at least one filter is installed at the end of the venturi jet to filter the air.
[0007] More preferably, the ozone generator is provided with a mounting bracket at its bottom, and the mounting bracket is fixed above the air compressor's storage tank.
[0008] More preferably, the ozone generator is connected to the Venturi jet generator via an ozone connection pipe.
[0009] More preferably, the air compressor body pump head has two cylinders, and the Venturi jet is connected to the two cylinders respectively through two air inlet connecting pipes.
[0010] More preferably, filters are provided at both ends of the Venturi jet.
[0011] More preferably, the air inlet end of the filter is connected to an air inlet pipe facing the inlet direction.
[0012] This utility model achieves the following beneficial effects:
[0013] The air compressor with disinfection function provided in this application can mix ozone generated by an ozone generator with clean air provided by a filter through a Venturi jet and exchange energy before entering the air tank of the air compressor body to disinfect microorganisms. This achieves purification of the air in the air tank, and when used in aseptic production activities, there will be no cross-contamination, ensuring the production quality of the product and having high use value.
[0014] Other features and advantages of this invention will be set forth in the following description and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description
[0015] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the specification, serve to explain the principles of the disclosure.
[0016] Figure 1 This is a schematic diagram of the overall structure disclosed in this utility model;
[0017] Figure 2 This is a schematic diagram of the disinfection structure disclosed in this utility model;
[0018] In the diagram: 10. Air compressor body; 11. Air tank; 12. Cylinder; 20. Sterilization structure; 21. Ozone generator; 211. Mounting bracket; 22. Venturi jet injector; 23. Filter; 24. Ozone connection pipe; 25. Inlet connection pipe; 26. Inlet pipe. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0021] Example
[0022] Traditional air compressors are prone to bacterial and microbial growth in the following situations;
[0023] First, compressed air produces a large amount of condensate during the cooling process. Although the traditional air tank 11 is equipped with a manual drain valve, if the drain is not timely, the humidity inside the air tank 11 will increase, creating conditions for the growth of microorganisms (including bacteria, mold, etc.).
[0024] Second, traditional filters 23 (such as 5μm particulate filters 23) can only intercept large particulate pollutants, and their removal effect on microorganisms (bacteria are usually 0.2-5μm) is not ideal. At the same time, due to the lack of sterilization function, filters 23 can only physically intercept and cannot kill microorganisms, and may even become a source of pollution after long-term use.
[0025] Third, traditional gas storage tanks are mostly made of carbon steel, which is prone to rust on the inner wall. Rust residue mixed with biofilm will accelerate the growth of microorganisms.
[0026] Fourth, in terms of system structure, there are many blind spots, such as weld seams and flange connections. These areas are prone to retaining moisture and dirt, forming a biofilm that is difficult to remove completely with conventional cleaning. The air compressor may draw in microorganisms such as bacteria, fungal spores, and viruses from the surrounding environment (especially in humid environments or heavily polluted areas around the factory). If the intake filter 23 is not properly maintained (such as being clogged or damaged), microorganisms will directly enter the system.
[0027] Fifth, for oil-lubricated air compressors, the lubricating oil oxidizes at high temperatures to form oil mist, which, when mixed with moisture, becomes a nutrient source for microorganisms. When the system is shut down for a long period of time, the residual moisture and organic matter will promote the rapid reproduction of microorganisms (such as Legionella, Pseudomonas, etc.). Finally, downstream air-using equipment (such as spray guns, pneumatic tools, etc.) may introduce contaminants in reverse, threatening the cleanliness of the entire system.
[0028] To ensure product safety and prevent cross-contamination when using air compressors in food manufacturing, medical industries, or high-precision electronic component production, please refer to... Figure 1 and Figure 2 As shown, this application discloses an air compressor with a disinfection function, including an air compressor body 10, and a disinfection structure 20 for air intake disinfection is installed on the pump head of the air compressor body 10.
[0029] The disinfection structure 20 includes an ozone generator 21, a venturi jet injector 22, and at least one filter 23. The ozone generator 21 is fixed to the air storage tank 11 of the air compressor body 10 to generate ozone. The venturi jet injector 22 is connected to the ozone generator 21 to mix the gas and exchange energy. Specifically, the ozone generator is connected to the venturi jet injector 22 through an ozone connecting pipe 24, and the venturi jet injector 22 is connected to the cylinder 12 of the pump head of the air compressor body 10. As prior art, the pump head of the air compressor body 10 of this application has two cylinders 12. In addition, the venturi jet injector 22 is connected to the two cylinders 12 respectively through two air inlet connecting pipes 25. At least one filter 23 is installed at the end of the venturi jet injector 22 to filter the air.
[0030] Based on the above structure, in specific implementation, the air compressor is started, and the Venturi jet 22 and ozone generator 21 are put into operation simultaneously. The ozone generator 21 continuously produces ozone. After being filtered by the filter 23, the external air enters the Venturi jet 22 and converts pressure energy into velocity energy, forming a vacuum state in the nozzle outlet area, thereby attracting the ozone generated in the corona discharge area. Subsequently, the air and ozone are fully mixed and exchange energy in the Venturi jet 22, and the velocity energy is reduced to pressure energy. Finally, the air enters the air storage tank 11 to perform microbial disinfection and purify the air.
[0031] In one specific embodiment, the ozone generator 21 of this application is provided with a mounting bracket 211 at the bottom. The mounting bracket 211 is fixed above the air compressor storage tank 11, so that the ozone generator 21 can be installed with the air compressor storage tank 11. In a preferred embodiment, the mounting bracket 211 can be fixed to the air compressor storage tank 11 by bolts.
[0032] In order to ensure that the gas enters the Venturi jet 22 quickly, this application provides filters 23 at both ends of the Venturi jet 22. In specific implementation, the outside air enters the Venturi jet 22 together after being filtered by these two filters 23.
[0033] In a preferred embodiment, the present application has an air inlet pipe 26 with the inlet facing the air inlet end of the filter 23. When the air compressor is started, external gas will enter the Venturi jet 22 through the air inlet pipe 26. When the air compressor is not started, the air inlet pipe 26 faces downward to prevent dust or external impurities from entering.
[0034] It should be noted that the structures of the ozone generator 21, venturi jet generator 22 and filter 23 involved in this application are all known technologies and can be obtained directly from the market, so they will not be described in detail here.
[0035] In the description of this specification, the references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the scope of protection of this utility model.
Claims
1. An air compressor with a disinfection function, comprising an air compressor body (10), characterized in that, The air compressor body (10) is equipped with a disinfection structure (20) for air intake disinfection on the pump head; The disinfection structure (20) includes an ozone generator (21), a venturi jet (22), and at least one filter (23). The ozone generator (21) is fixed to the air tank (11) of the air compressor body (10) to generate ozone. The venturi jet (22) is connected to the ozone generator (21) to mix the gas and exchange energy. The venturi jet (22) is connected to the cylinder (12) of the pump head of the air compressor body (10). The at least one filter (23) is installed at the end of the venturi jet (22) to filter the air.
2. An air compressor with disinfection function according to claim 1, characterized in that, The ozone generator (21) is provided with a mounting bracket (211) at the bottom, and the mounting bracket (211) is fixed above the air compressor storage tank (11).
3. An air compressor with disinfection function according to claim 1, characterized in that, The ozone generator (21) is connected to the Venturi jet generator (22) via an ozone connecting pipe (24).
4. An air compressor with disinfection function according to claim 1, characterized in that, The air compressor body (10) pump head has two cylinders (12), and the Venturi jet (22) is connected to the two cylinders (12) respectively through two air inlet connecting pipes (25).
5. An air compressor with disinfection function according to claim 1, characterized in that, The Venturi jet (22) is equipped with filters (23) at both ends.
6. An air compressor with disinfection function according to claim 5, characterized in that, The filter (23) is connected to an air inlet pipe (26) with the inlet facing the air inlet.