A type of I-beam wheel for pipe machinery cradle

CN224622002UActive Publication Date: 2026-08-11ZHANGJIAGANG DONGHANG MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]工字轮作为管机摇篮的核心载具,独立刹车盘需通过螺栓组与工字轮端板连接,导致轴向尺寸增加

Benefits of technology

[0015]本实用新型的有益效果:本实用新型的工字轮由筒体和焊接在筒体两侧的端板组成,端板远离筒体一侧向外凸设有台阶部,台阶部沿周向凹设有刹车带槽,刹车带槽用于套设制动皮带,端板外侧的台阶部自带周向刹车带槽,直接套设制动皮带,制动时,皮带与刹车带槽摩擦实现工字轮紧急停止,省去传统独立刹车盘结构,节省摇篮空间。

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Abstract

This utility model provides an I-beam wheel for a tubular machine cradle, belonging to the technical field of I-beam wheels. The I-beam wheel consists of a cylindrical body and end plates welded to both sides of the cylindrical body. The end plates have a stepped portion protruding outward from the side away from the cylindrical body, and a brake band groove is recessed circumferentially along the stepped portion for mounting a brake belt. This utility model's I-beam wheel for a tubular machine cradle features a circumferential brake band groove on the stepped portion outside the end plate, allowing for direct mounting of the brake belt. During braking, the friction between the belt and the brake band groove achieves an emergency stop for the I-beam wheel, eliminating the need for a traditional independent brake disc structure and saving cradle space.
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Description

Technical Field

[0001] This utility model relates to the field of I-beam wheel technology, and more specifically, to an I-beam wheel for a pipe machinery cradle. Background Technology

[0002] As the core component of the pipe hoisting cradle, the I-beam wheel's independent brake disc needs to be connected to the end plate via bolts, resulting in an increase in axial dimensions. Within the confined cradle space, this not only poses a high risk of assembly interference but also increases the likelihood of bumps and knocks during worker operation.

[0003] The above problems urgently need to be solved, so this utility model provides an I-beam wheel for a pipe machine cradle. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a bobbin wheel for a pipe machine cradle, which eliminates the need for the traditional independent brake disc structure and avoids the problem of bumps and knocks during the disassembly and assembly of the bobbin wheel.

[0005] The technical solution adopted by this utility model to solve its technical problem is: to provide an I-beam wheel for a pipe machine cradle, the I-beam wheel is composed of a cylinder and end plates welded to both sides of the cylinder, the end plates are provided with a stepped portion protruding outward on the side away from the cylinder, the stepped portion is provided with a brake band groove along the circumference, and the brake band groove is used to fit a brake belt.

[0006] In this embodiment, specifically, the end plate is a hollow structure, and a mounting groove is provided in the center of the end plate. A top is embedded inside the mounting groove. The top is a cylindrical structure, and a second limiting protrusion protrudes from the middle of the top.

[0007] In this embodiment, specifically, the mounting groove includes a top protrusion limiting groove and a snap ring limiting groove, wherein the diameter of the snap ring limiting groove is larger than the diameter of the top protrusion limiting groove.

[0008] In this embodiment, specifically, the second limiting protrusion is embedded in the top protrusion limiting groove.

[0009] In this embodiment, specifically, a retaining spring is engaged on the side of the second limiting protrusion away from the cylinder, and the retaining spring is embedded in the retaining spring limiting groove.

[0010] In this embodiment, specifically, the stepped portion has a pin hole on the side away from the cylinder.

[0011] In this embodiment, specifically, four pin holes are evenly distributed circumferentially.

[0012] In this embodiment, specifically, the end plate has a wire-passing hole on the side away from the cylinder, and four wire-passing holes are evenly distributed circumferentially.

[0013] In this embodiment, specifically, the cylinder is a hollow cylindrical structure, with first limiting protrusions at both ends of the cylinder, the first limiting protrusions having inwardly recessed grooves, and a cylinder threading hole opened on the cylinder body.

[0014] In this embodiment, specifically, the end plate is connected to one end of the cylinder and has a protrusion protruding outward. The protrusion is fitted into the groove, and the outside of the first limiting protrusion is fully welded, and the weld is processed into a rounded corner.

[0015] The beneficial effects of this utility model are as follows: The I-beam wheel of this utility model is composed of a cylindrical body and end plates welded to both sides of the cylindrical body. The end plates have a stepped portion protruding outward on the side away from the cylindrical body. The stepped portion has a brake band groove recessed along the circumference. The brake band groove is used to fit a brake belt. The stepped portion on the outer side of the end plate has a circumferential brake band groove, and the brake belt is directly fitted on it. When braking, the friction between the belt and the brake band groove realizes the emergency stop of the I-beam wheel, eliminating the need for the traditional independent brake disc structure and saving cradle space. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] In the picture: Figure 1 This is a schematic diagram of the structure of an I-beam wheel for a pipe machinery cradle according to the present invention; Figure 2 for Figure 1 Exploded view of an I-beam roller used in a pipe hoist cradle Figure 3 for Figure 1 A side view of an I-beam wheel used in a pipe-making cradle; Figure 4 for Figure 3 A cross-sectional view of an I-beam wheel used in a pipe-making cradle along section line AA; Figure 5 for Figure 4 A sectional view of the middle cylinder; Figure 6 for Figure 4 Sectional view of the middle plate; Figure 7 for Figure 4 A sectional view of the top center; Figure 8 for Figure 4 A magnified view of part A in the image; Figure 9 for Figure 6 A magnified view of part B in the image.

[0018] 10. H-beam wheel; 1. Cylinder body; 11. First limiting protrusion; 12. Groove; 13. Cylinder body wire hole; 2. End plate; 21. Stepped section; 211. Brake band groove; 22. Protrusion; 23. Pin hole; 24. Mounting groove; 241. Top protrusion limiting groove; 242. Snap ring limiting groove; 25. End plate wire hole; 3. Top; 31. Second limiting protrusion; 4. Snap ring. Detailed Implementation

[0019] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will now be described in detail with reference to the accompanying drawings. This drawing is a simplified schematic diagram, illustrating only the basic aspects of the present utility model, and therefore only shows the components relevant to the present utility model. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] like Figure 1 , Figure 2 , Figure 4 As shown, this utility model provides an I-beam wheel for a pipe machine cradle. The I-beam wheel 10 is composed of a cylinder 1 and end plates 2 welded to both sides of the cylinder 1.

[0021] In this embodiment, specifically, as shown in... Figure 5 As shown, the cylinder 1 is made of seamless steel pipe with a wall thickness of 6mm and is processed into a hollow cylindrical shape. First limiting protrusions 11 are provided at both ends of the cylinder 1, and annular grooves 12 are formed on the inner side of the protrusions for positioning the end plate 2. A 10mm diameter cable threading hole 13 is provided at one-third of the cylinder body to facilitate cable threading.

[0022] In this embodiment, specifically, as shown in... Figure 4 , Figure 5 , Figure 8 As shown, the end plate 2 is a hollow disc structure. The end plate 2 has a stepped part 21 protruding outward on the side away from the cylinder 1. The end plate 2 is connected to the cylinder 1 and has a protrusion 22 protruding outward. The protrusion 22 is fitted into the groove 12. A 75° bevel is opened on the outside of the first limiting protrusion 11 and fully welded. After welding, the weld is ground to the rounded corner to ensure that there is no interference when winding the wire.

[0023] In this embodiment, specifically, as shown in... Figure 5 , Figure 6 As shown, the step portion 21 is circumferentially machined with a brake band groove 211. The groove surface is treated with full rounded corners. The full rounded corner design of the brake band groove 211 disperses stress and avoids vibration. During braking, the belt rubs against the brake band groove 211 to achieve emergency stop of the I-beam wheel, eliminating the need for the traditional independent brake disc structure.

[0024] In this embodiment, specifically, as shown in... Figure 3 As shown, four evenly distributed pin holes 23 are provided around the stepped part 21 for precise positioning of the I-beam wheel 10.

[0025] In this embodiment, specifically, as shown in... Figure 4 , Figure 6 , Figure 7 As shown, the end plate 2 has a mounting groove 24 in the center, and a top 3 is embedded inside the mounting groove 24. The top 3 has a cylindrical structure, and a second limiting protrusion 31 protrudes from the middle of the top 3.

[0026] In this embodiment, specifically, as shown in... Figure 4 , Figure 9 As shown, the mounting groove 24 includes a top protrusion limiting groove 241 and a retaining spring limiting groove 242. The diameter of the retaining spring limiting groove 242 is larger than the diameter of the top protrusion limiting groove 241. A second limiting protrusion 31 is embedded in the top protrusion limiting groove 241. A retaining spring 4 is secured on the side of the second limiting protrusion 31 away from the cylinder 1. The retaining spring 4 is embedded in the retaining spring limiting groove 242. The top protrusion 3 is embedded in the top protrusion limiting groove 241 of the end plate through the second limiting protrusion 31, and is fixed on the outside by the retaining spring 4 being engaged in the retaining spring limiting groove 242. When the top protrusion 3 is damaged, only the retaining spring needs to be removed to replace the top protrusion 3; there is no need to replace the entire I-beam wheel 10.

[0027] In this embodiment, specifically, as shown in... Figure 3 As shown, the end plate 2 has an end plate wire hole 25 on the side away from the cylinder 1. There are four end plate wire holes 25 evenly distributed around the circumference. The end plate 2 has four pin holes 23 symmetrically opened for positioning. The four wire holes 25 assist in the cable arrangement. The cable is radially inserted from the cylinder wire hole 13 of the cylinder 1 and axially led out through the end plate wire hole 25 of the end plate 2 to achieve multi-path arrangement.

[0028] The working process of the I-beam wheel for a pipe-machine cradle according to this utility model: The I-beam 10 is placed on the support shaft of the pipe-making cradle. The center pin 3 guides the support shaft through, and the equipment pin is inserted into the pin hole 23 of the end plate 2 to restrict the circumferential rotational freedom of the I-beam 10. The brake belt is directly fitted into the brake belt groove 211 of the end plate to complete the brake system integration. The equipment sends a brake signal, the brake belt tightens, and the belt contacts the groove surface of the brake belt groove 211. The frictional resistance is converted into braking torque, which drives the I-beam 10 to stop rotating.

[0029] When the tip 3 is damaged, use snap ring pliers to remove snap ring 4, pull out tip 3 axially, press in a new tip 3, and snap in a new snap ring 4. There is no need to disassemble the main body 10 of the I-beam wheel.

[0030] The rounded fillet weld at the connection between cylinder 1 and end plate 2 eliminates cable scraping; The beneficial effects of this utility model of an I-beam wheel for a pipe machinery cradle are as follows: 1. The brake groove 211 is integrated into the end plate 2, eliminating the need for a separate brake disc and connecting parts, saving cradle space and avoiding bumps during the disassembly and assembly of the I-beam wheel 10.

[0031] 2. The split design of the top 3 improves replacement efficiency. Only the retaining ring 4 needs to be removed to replace the top 3, avoiding the scrapping of the entire H-beam wheel 10.

[0032] 3. The brake groove 211 is fully rounded around to enhance braking stability. The cylinder 1 and end plate 2 are fully welded and the rounded corner process ensures that there is no scratching when winding the wire.

[0033] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0034] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the scope of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A type of I-beam wheel for a pipe-making cradle, characterized in that, The I-beam wheel (10) includes a cylinder (1) and end plates (2) welded to both sides of the cylinder (1). The end plates (2) have a stepped portion (21) protruding outward on the side away from the cylinder (1). The stepped portion (21) has a brake band groove (211) recessed in the circumferential direction. The brake band groove (211) is used to fit a brake belt.

2. The I-beam wheel for a pipe-making cradle according to claim 1, characterized in that, The end plate (2) is a hollow structure. An installation groove (24) is provided in the center of the end plate (2). A top (3) is embedded inside the installation groove (24). The top (3) is a cylindrical structure. A second limiting protrusion (31) is protruding in the middle of the top (3).

3. The I-beam wheel for a pipe machinery cradle according to claim 2, characterized in that, The mounting groove (24) includes a top protrusion limiting groove (241) and a snap ring limiting groove (242), the diameter of which is larger than the diameter of the top protrusion limiting groove (241).

4. The I-beam wheel for a pipe-making cradle according to claim 3, characterized in that, The second limiting protrusion (31) is embedded in the top protrusion limiting groove (241).

5. The I-beam wheel for a pipe machinery cradle according to claim 4, characterized in that, The second limiting protrusion (31) is fitted with a retaining spring (4) on the side away from the cylinder (1), and the retaining spring (4) is embedded in the retaining spring limiting groove (242).

6. The I-beam wheel for a pipe machinery cradle according to claim 5, characterized in that, The stepped portion (21) has a pin hole (23) on the side away from the cylinder (1).

7. The I-beam wheel for a pipe machinery cradle according to claim 1, characterized in that, The pin holes (23) are evenly distributed in four directions along the circumference.

8. The I-beam wheel for a pipe machinery cradle according to claim 1, characterized in that, The end plate (2) has a wire hole (25) on the side away from the cylinder (1), and four wire holes (25) are evenly distributed in the circumferential direction.

9. The I-beam wheel for a pipe-making cradle according to claim 1, characterized in that, The cylinder (1) is a hollow cylindrical structure. The cylinder (1) has a first limiting protrusion (11) at both ends. The first limiting protrusion (11) has a groove (12) recessed inward. The cylinder (1) has a cylinder thread hole (13) on its body.

10. The I-beam wheel for a pipe machinery cradle according to claim 2, characterized in that, The end plate (2) is connected to one end of the cylinder (1) and has a protrusion (22) protruding outward. The protrusion (22) is fitted into the groove (12). The first limiting protrusion (11) is fully welded on the outside and the weld is processed into a rounded corner.