Anti-blocking and dust-proof device for lime injection pipe

CN224622499UActive Publication Date: 2026-08-11JIANGSU BIMENG SYST ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-27
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]然而,现有的石灰喷射管道存在一些问题,在通过石灰喷射管道进行使用时,首先工人需要将石灰连接管与喷射管道进行连接,促使将石灰输送到喷射管道中,而在管道连接位置,石灰粉末很容易泄漏,产生大量扬尘,不仅污染工作环境,危害操作人员健康,还会造成物料浪费,密封效果不佳,增加生产成本,因此,故设计一种石灰喷射管道的防堵防尘装置进行改进和升级

Benefits of technology

[0012]1、本实用新型装置内设置密封结构,过在石灰连接管底部设置卡接环挤压连通管上的连接座密封垫片和橡胶密封圈,使其石灰连接管与连接座连接相对密封,避免石灰泄露,同时在外部设置第一卡箍和第二卡箍,对其缝隙进行锁紧包裹,然后利用紧固螺杆在六角螺母内转动配合,便于对连接部位进一步锁紧密封,提高双重密封保障,双层密封接头防尘体系,能够有效阻止石灰粉尘在管道接口部位的泄漏,改善工作环境,保护操作人员健康,同时减少物料浪费,降低生产成本。

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Abstract

This utility model discloses an anti-clogging and dustproof device for a lime spraying pipeline, including a spraying guide tube. A lime spraying head is fixedly installed at one end of the spraying guide tube. A connecting pipe is fixedly inserted through the spraying guide tube. A lime connecting pipe is installed above the connecting pipe. A sealing structure is provided between the lime connecting pipe and the connecting pipe. The sealing structure includes a connecting seat fixedly installed at the upper end of the connecting pipe. A sealing gasket and a rubber sealing ring are respectively installed inside the connecting seat. A snap ring is fixedly installed at the bottom of one end of the lime connecting pipe. A first clamp and a second clamp are respectively fitted on the outer walls of the lime connecting pipe and the connecting seat. A protrusion is fixedly installed at one end of both the first clamp and the second clamp. A fastening screw is threaded into the interior of both protrusions. This device can achieve a relative seal at the interface of the lime spraying pipeline to prevent dust leakage and avoid blockage during lime transportation, thus preventing downtime.
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Description

Technical Field

[0001] This utility model relates to the field of industrial pipeline auxiliary equipment technology, and in particular to an anti-clogging and dust prevention device for lime spraying pipelines. Background Technology

[0002] In industrial production, lime is often transported in powder form via pipelines for processes such as desulfurization and neutralization reactions.

[0003] However, existing lime spraying pipelines have some problems. When using lime spraying pipelines, workers first need to connect the lime connecting pipe to the spraying pipeline to facilitate the delivery of lime into the spraying pipeline. At the pipeline connection point, lime powder is prone to leakage, generating a large amount of dust, which not only pollutes the working environment and endangers the health of operators, but also causes material waste, poor sealing effect, and increases production costs. Therefore, an anti-clogging and dust prevention device for lime spraying pipelines is designed for improvement and upgrading. Utility Model Content

[0004] The purpose of this invention is to provide an anti-clogging and dust-proof device for lime spraying pipelines to solve the problems mentioned in the background art.

[0005] To solve the above problems, the following technical solution is provided: a dustproof and anti-clogging device for a lime spraying pipeline, comprising a spraying guide tube, a lime spraying head fixedly installed at one end of the spraying guide tube, a connecting pipe fixedly extending through the interior of the spraying guide tube, a lime connecting pipe installed above the connecting pipe, a sealing structure provided between the lime connecting pipe and the connecting pipe, the sealing structure comprising a connecting seat fixedly installed at the upper end of the connecting pipe, a sealing gasket and a rubber sealing ring respectively installed inside the connecting seat, a snap ring fixedly installed at the bottom of one end of the lime connecting pipe, a first clamp and a second clamp respectively fitted on the outer walls of the lime connecting pipe and the connecting seat, a protrusion fixedly installed at one end of each of the first clamp and the second clamp, a fastening screw threadedly connected inside each of the two protrusions, a spiral conveying blade rotatably installed inside the spraying guide tube, and a heating wire fitted inside the spraying guide tube.

[0006] As a preferred embodiment of the above technical solution, a solenoid valve is fixedly installed on the outer wall of the connecting pipe, a dustproof groove is provided inside the connecting seat, and the sealing gasket and the rubber sealing ring are both fixedly installed inside the dustproof groove.

[0007] As a preferred embodiment of the above technical solution, the snap ring is adapted to the size of the dustproof groove, the lime connecting pipe and the connecting seat are mutually squeezed and aligned, one end of the first clamp is fixedly connected to a limiting rod, and the limiting rod is rotatably installed inside the second clamp.

[0008] As a preferred embodiment of the above technical solution, an anti-slip knob is fixedly installed at one end of the fastening screw, and a hexagonal nut is fixedly installed on the outer wall of the protrusion at one end of the second clamp, with the fastening screw threaded into the inside of the hexagonal nut.

[0009] As a preferred embodiment of the above technical solution, inspection flanges are symmetrically fixedly installed on the outer wall of the injection duct, and dust curtains are fitted into the gaps of the outer walls of the two inspection flanges. A temperature sensor is fixedly installed on the outer wall of the injection duct.

[0010] As a preferred embodiment of the above technical solution, a positioning shaft is fixedly installed in the middle of the spiral conveying blade and one end of the positioning shaft is fixedly connected to the drive motor. The drive motor is fixedly installed inside the injection duct. The heating wire is spirally sleeved on the inner wall of the injection duct. One end of the heating wire is fixedly installed on the control circuit board. The control circuit board is fixedly installed on the outer wall of the injection duct.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model device is equipped with a sealing structure. By setting a snap ring at the bottom of the lime connecting pipe to squeeze the sealing gasket and rubber sealing ring on the connecting seat of the connecting pipe, the lime connecting pipe and the connecting seat are relatively sealed to prevent lime leakage. At the same time, a first clamp and a second clamp are set on the outside to lock and wrap the gap. Then, the fastening screw is rotated in the hexagonal nut to further lock and seal the connection part, improving the double sealing protection. The double-layer sealing joint dustproof system can effectively prevent lime dust from leaking at the pipe interface, improve the working environment, protect the health of operators, reduce material waste, and lower production costs.

[0013] 2. This utility model device is equipped with components such as a drive motor, a spiral conveying blade, a heating wire, and a temperature sensor. The drive motor drives the spiral conveying blade on the positioning shaft to rotate and push the lime, effectively preventing local accumulation and blockage. At the same time, the temperature sensor monitors the pipeline temperature. By connecting the power supply to the control circuit board, the heating wire is activated to heat the inner wall of the pipeline. This multi-faceted approach prevents lime from clogging the pipeline, ensures the continuous and stable operation of the lime spraying pipeline, reduces downtime for cleaning, and improves production efficiency.

[0014] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of an anti-clogging and dustproof device for a lime spraying pipeline according to the present invention;

[0017] Figure 2 This is a partial cross-sectional schematic diagram of an anti-clogging and dust-proof device for a lime spraying pipeline according to the present invention;

[0018] Figure 3 for Figure 2 A partial enlarged diagram of the split structure;

[0019] Figure 4 for Figure 3 A partial enlarged diagram of the split structure;

[0020] Figure 5 for Figure 2 Schematic diagram of the localized explosion structure.

[0021] In the diagram: 1. Spraying duct; 2. Lime spraying head; 3. Lime connecting pipe; 4. Inspection flange; 41. Dust curtain; 5. Sealing structure; 51. Connecting seat; 52. Dustproof groove; 53. Sealing gasket; 54. Rubber sealing ring; 55. Snap-fit ​​ring; 56. First clamp; 57. Second clamp; 58. Protrusion; 581. Anti-slip knob; 582. Fastening screw; 583. Hex nut; 59. Limiting rod; 6. Connecting pipe; 61. Solenoid valve; 7. Drive motor; 71. Screw conveyor blade; 8. Heating wire; 9. Temperature sensor; 10. Control circuit board. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5As shown in the figure, this embodiment provides a design for an anti-clogging and dustproof device for a lime spraying pipe, including a spraying conduit 1. A lime spraying head 2 is fixedly installed at one end of the spraying conduit 1. A connecting pipe 6 is fixedly inserted inside the spraying conduit 1. A lime connecting pipe 3 is installed above the connecting pipe 6. A sealing structure 5 is provided between the lime connecting pipe 3 and the connecting pipe 6. The sealing structure 5 includes a connecting seat 51 fixedly installed at the upper end of the connecting pipe 6. A sealing gasket 53 and a rubber sealing ring 54 are respectively installed inside the connecting seat 51. A snap ring 55 is fixedly installed at the bottom of one end of the lime connecting pipe 3. A first clamp 56 and a second clamp 57 are respectively fitted on the outer walls of the lime connecting pipe 3 and the connecting seat 51. A protrusion 58 is fixedly installed at one end of both the first clamp 56 and the second clamp 57. A fastening screw 582 is threadedly connected inside the two protrusions 58. A spiral conveying blade 71 is rotatably installed inside the spraying conduit 1, and a heating wire 8 is fitted inside the spraying conduit 1.

[0024] like Figures 3 to 4 As shown, a solenoid valve 61 is fixedly installed on the outer wall of the connecting pipe 6. A dustproof groove 52 is opened inside the connecting seat 51. The sealing gasket 53 and the rubber sealing ring 54 are both fixedly installed inside the dustproof groove 52. The snap ring 55 is adapted to the size of the dustproof groove 52. The lime connecting pipe 3 and the connecting seat 51 are pressed and aligned with each other. One end of the first clamp 56 is fixedly connected to a limit rod 59. The limit rod 59 is rotatably installed inside the second clamp 57. One end of the fastening screw 582 is fixedly installed with an anti-slip knob 581. A hexagonal nut 583 is fixedly installed on the outer wall of the protrusion 58 at one end of the second clamp 57. The fastening screw 582 is threadedly connected inside the hexagonal nut 583.

[0025] By setting a snap ring 55 at the bottom of the lime connecting pipe 3 to squeeze the sealing gasket 53 and rubber sealing ring 54 of the connecting seat 51 on the connecting pipe 6, the lime connecting pipe 3 and the connecting seat 51 are relatively sealed to prevent lime leakage. At the same time, a first clamp 56 and a second clamp 57 are set on the outside to lock and wrap the gap. Then, the fastening screw 582 is rotated in the hexagonal nut 583 to facilitate further locking and sealing of the connection part, improving the double sealing guarantee. Meanwhile, a dust curtain 41 is set on the outside of the maintenance flange 4. The dust curtain 41 is made of wear-resistant and dustproof canvas material, which can effectively block dust from overflowing, and will not affect the normal operation of valves and maintenance ports.

[0026] like Figure 5As shown, inspection flanges 4 are symmetrically fixed on the outer wall of the injection duct 1. Dustproof curtains 41 are fitted into the gaps of the outer walls of the two inspection flanges 4. Temperature sensors 9 are fixedly installed on the outer wall of the injection duct 1. A positioning shaft is fixedly installed in the middle of the spiral conveying blade 71, and one end of the positioning shaft is fixedly connected to the drive motor 7. The drive motor 7 is fixedly installed inside the injection duct 1. Heating wire 8 is spirally sleeved on the inner wall of the injection duct 1. One end of the heating wire 8 is fixedly installed on the control circuit board 10. The control circuit board 10 is fixedly installed on the outer wall of the injection duct 1.

[0027] The drive motor 7 rotates the spiral conveying blades 71 on the positioning shaft to push the lime, effectively preventing local accumulation and blockage. At the same time, the temperature sensor 9 monitors the pipe temperature. By connecting the power supply to the control circuit board 10, the heating wire 8 is activated to heat the inner wall of the pipe, effectively preventing the lime from drying out and clumping. Starting from one end of the pipe, the heating wire 8 is evenly and tightly wound around the outer wall of the pipe, maintaining a consistent winding direction to avoid crossing, overlapping, or messy situations. The power cord of the heating wire 8 is connected to the control circuit board 10. During the connection process, the electrical wiring diagram must be strictly followed to ensure that the live wire, neutral wire, and ground wire are connected correctly to prevent poor contact. The temperature sensor 9 is a commonly used thermocouple temperature sensor, which has advantages such as good linearity, large thermoelectric potential, high sensitivity, good stability and uniformity, strong oxidation resistance, and relatively low price.

[0028] The working principle and process of this utility model are as follows: First, when lime needs to be sprayed and conveyed, the operator aligns the clamping ring 55 at one end of the lime connecting pipe 3 with the connecting seat 51 on the connecting pipe 6, causing the clamping ring 55 to press against the rubber sealing ring 54 and sealing gasket 53 in the dustproof groove 52, thus causing the lime connecting pipe 3 and the connecting seat 51 to align and seal against each other. At the same time, by rotating the limiting rod 59 on the first clamp 56 within the second clamp 57, the gap between the connecting seat 51 and the lime connecting pipe 3 is locked and wrapped. Finally, by rotating the anti-slip knob 581, the fastening screw 582 is rotated within one of the protrusions 58, causing its extension end to lock and fix with the hexagonal nut 583 on the other protrusion 58, facilitating further sealing of the lime connecting pipe 3 and the connecting seat 51. To prevent lime leakage and pollution, dust curtains 41 are installed on the outer walls of both inspection flanges 4 to effectively prevent dust from overflowing. After the lime connecting pipe 3 and the connecting pipe 6 are sealed and connected, the spiral conveying blades 71 on the positioning shaft are rotated by the drive motor 7. The spiral blades push the lime powder towards the lime spray head 2. Even if local accumulation occurs, the agitation and pushing by the spiral blades can prevent blockage. While pushing the lime, the temperature sensor 9 on the spray pipe monitors the process. When the temperature sensor 9 detects that the temperature inside the pipe is lower than the set value, the external power supply is turned on, and the heating wire 8 is activated through the control circuit board 10 to heat the inner wall of the pipe, increase the temperature inside the pipe, prevent the lime from getting damp and clumping, and further reduce the possibility of blockage.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

Claims

1. A clog-prevention and dust-prevention device for a lime spraying pipeline, characterized in that, The system includes a spraying conduit (1), one end of which is fixedly equipped with a lime spraying head (2). The spraying conduit (1) is fixedly inserted through a connecting pipe (6). A lime connecting pipe (3) is provided above the connecting pipe (6). A sealing structure (5) is provided between the lime connecting pipe (3) and the connecting pipe (6). The sealing structure (5) includes a connecting seat (51) fixedly installed at the upper end of the connecting pipe (6). A sealing gasket (53) and a rubber sealing ring (54) are respectively provided inside the connecting seat (51). A snap ring (55) is fixedly installed at the bottom of one end of the lime connecting pipe (3). The outer walls of the lime connecting pipe (3) and the connecting seat (51) are respectively fitted with a first clamp (56) and a second clamp (57). A protrusion (58) is fixedly installed at one end of the first clamp (56) and the second clamp (57). A fastening screw (582) is threaded inside the two protrusions (58). A spiral conveying blade (71) is rotatably installed inside the spray guide (1), and a heating wire (8) is fitted inside the spray guide (1).

2. The anti-clogging and dust-proof device for a lime spraying pipeline according to claim 1, characterized in that, A solenoid valve (61) is fixedly installed on the outer wall of the connecting pipe (6), and a dustproof groove (52) is opened inside the connecting seat (51). The sealing gasket (53) and the rubber sealing ring (54) are both fixedly installed inside the dustproof groove (52).

3. The anti-clogging and dust-proof device for a lime spraying pipeline according to claim 2, characterized in that, The snap ring (55) is adapted to the size of the dustproof groove (52), the lime connecting pipe (3) and the connecting seat (51) are pressed and aligned with each other, one end of the first clamp (56) is fixedly connected to the limiting rod (59), and the limiting rod (59) is rotatably installed inside the second clamp (57).

4. The anti-clogging and dustproof device for a lime spraying pipeline according to claim 3, characterized in that, One end of the fastening screw (582) is fixedly installed with an anti-slip knob (581), and a hexagonal nut (583) is fixedly installed on the outer wall of the protrusion (58) at one end of the second clamp (57). The fastening screw (582) is threadedly connected to the inside of the hexagonal nut (583).

5. The anti-clogging and dust-proof device for a lime spraying pipeline according to claim 1, characterized in that, The outer wall of the injection duct (1) is symmetrically fixed with inspection flanges (4), and dust curtains (41) are fitted at the gaps of the outer walls of the two inspection flanges (4). A temperature sensor (9) is fixedly installed on the outer wall of the injection duct (1).

6. The anti-clogging and dust-proof device for a lime spraying pipeline according to claim 5, characterized in that, A positioning shaft is fixedly installed in the middle of the spiral conveying blade (71), and one end of the positioning shaft is fixedly connected to the drive motor (7). The drive motor (7) is fixedly installed inside the injection duct (1). The heating wire (8) is spirally sleeved on the inner wall of the injection duct (1). One end of the heating wire (8) is fixedly installed on the control circuit board (10). The control circuit board (10) is fixedly installed on the outer wall of the injection duct (1).