A smart factory equipment status monitoring sensor bracket device

Abstract

This utility model discloses a sensor support device for monitoring the status of intelligent factory equipment, including an adjustable mounting base, a connecting plate, a connecting rod, a sensor mounting bracket, and an adjusting plate. The adjustable mounting base is fixed to the equipment shell and includes first and second mounting plates, which together form a space to accommodate the adjusting plate. The adjusting plate is fixed to the connecting plate, which is a frame type with a connecting rod inserted and welded inside. The connecting rod connects to the sensor mounting bracket. The adjusting plate achieves angle adjustment through positioning holes that mate with the connecting holes of the mounting plate. The sensor mounting bracket has a mounting base and a bearing seat, which can stably mount the sensor. This device has a stable structure, adjustable angle, and strong adaptability.

Description

Technical Field

[0001] This utility model provides a sensor bracket device, and particularly relates to a sensor bracket device for monitoring the status of intelligent factory equipment. Background Technology

[0002] In the equipment condition monitoring system of a smart factory, sensor bracket devices are a type of key auxiliary component used to fix and support condition monitoring sensors. Their main function is to stably install the sensors at specific monitoring positions on the equipment, ensuring that the sensors can accurately and continuously collect status parameters such as temperature, vibration, and pressure of the equipment. This provides reliable data support for equipment operation status assessment, fault early warning, and maintenance decisions, and is one of the basic guarantees for realizing intelligent monitoring and management of factory equipment.

[0003] Existing sensor mounting devices typically include a fixed base, a connecting arm, and a sensor mounting plate. The fixed base is directly and fixedly connected to the equipment housing, while one end of the connecting arm is connected to the fixed base and the other end is connected to the sensor mounting plate, on which the sensor is mounted. However, this type of structure has significant shortcomings: the fixed base and connecting arm are mostly rigidly connected, resulting in a fixed sensor mounting angle that is difficult to adjust flexibly according to different monitoring needs, leading to poor adaptability; the connection between the connecting arm and the fixed base has a simple structure, which is prone to loosening over long-term use, affecting the stability of the sensor installation; and the sensor mounting plate has a simple structural design, lacking compatibility with different models and specifications of sensors, making it difficult to meet the diverse equipment monitoring needs in smart factories. Utility Model Content

[0004] To address the aforementioned issues, this application provides a smart factory equipment status monitoring sensor bracket device, which solves the problems of inconvenient sensor angle adjustment, insufficient structural stability, and poor adaptability to different sensors, thereby improving monitoring flexibility and reliability.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a smart factory equipment status monitoring sensor bracket device, including an adjusting mounting base, a connecting plate, a connecting rod, and a sensor mounting bracket; The adjusting mounting base is fixedly installed on the equipment housing. The adjusting mounting base has an adjusting plate inside. The adjusting plate is fixedly connected to the connecting plate body. The connecting plate body has a connecting rod inside. One end of the connecting rod is fixedly connected to the sensor mounting bracket. The angle of the sensor mounting bracket can be adjusted by adjusting the adjusting plate.

[0006] Preferably, the adjusting mounting base includes a first mounting plate and a second mounting plate, which are fixedly connected by a plurality of bolts, and a space for accommodating the adjusting plate is formed between the first mounting plate and the second mounting plate; the first mounting plate is symmetrically distributed on both sides of the adjusting plate and is a fan-shaped plate.

[0007] Preferably, the adjusting plate is provided with a plurality of positioning holes for cooperating with the first mounting plate and the second mounting plate to achieve angle fixation. The first mounting plate and the second mounting plate are provided with connecting holes adapted to the positioning holes. The adjusting plate is fixed to the first mounting plate and the second mounting plate by means of a connector passing through the connecting holes and the positioning holes.

[0008] Preferably, the connecting plate has a frame structure, the connecting rod passes through the inside of the connecting plate, and the connecting rod is fixed to the connecting plate by welding.

[0009] Preferably, the sensor mounting bracket includes a mounting base plate and two bearing seats, the two bearing seats are fixedly mounted on the mounting base plate, and the two bearing seats are symmetrically arranged.

[0010] Preferably, the mounting base plate is provided with a plurality of mounting holes for mounting fasteners, the fasteners being used to fix the sensor on the mounting base plate.

[0011] Preferably, the adjusting mounting base is made of metal, and the connecting plate and the connecting rod are both made of alloy.

[0012] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages compared with the prior art: Existing sensor brackets suffer from problems such as difficulty in adjusting the angle after installation, poor flexibility in adapting to different monitoring positions, and insufficient structural connection stability. This device solves these problems by setting an adjustable mounting base fixed to the equipment shell, with an internal adjusting plate fixedly connected to a connecting plate. The positioning holes on the adjusting plate engage with the connecting holes on the first mounting plate (fan-shaped and symmetrically distributed on both sides of the adjusting base) and the second mounting plate, achieving multi-angle fixation through connectors. Simultaneously, the connecting plate adopts a frame structure and is welded to a connecting rod passing through it, enhancing the stability of the structural connection. The sensor mounting bracket connected to the connecting rod, through mounting holes and bearing seats on the mounting base plate, can stably install different types of sensors, improving adaptability to different monitoring needs and effectively solving the problems existing in the prior art.

[0013] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the installation of a smart factory equipment status monitoring sensor bracket device according to the present invention; Figure 2 This is an exploded view of a smart factory equipment status monitoring sensor support device according to the present invention; Figure 3 This is an exploded view of the sensor mounting base of a smart factory equipment status monitoring sensor bracket device according to this utility model; Figure 4 This is an exploded view of the adjustable mounting base of a smart factory equipment status monitoring sensor bracket device according to this utility model.

[0015] As shown in the figure: 1. Adjustable mounting base; 2. Connecting plate; 3. Connecting rod; 4. Sensor mounting bracket; 5. Adjustable plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0019] like Figure 1 and Figure 2As shown, a smart factory equipment status monitoring sensor support device includes an adjustable mounting base 1, a connecting plate 2, a connecting rod 3, and a sensor mounting bracket 4. The adjustable mounting base 1 is fixed to the equipment casing, and the internal adjustable plate 5 is fixed to the connecting plate 2. The connecting plate 2 is frame-shaped, and the connecting rod 3 passes through it and is fixed by welding. One end of the connecting rod 3 is connected to the sensor mounting bracket 4. Adjusting the adjustable plate 5 adjusts the angle of the sensor mounting bracket 4. The adjustable mounting base 1 is made of metal, while the connecting plate 2 and the connecting rod 3 are made of alloy.

[0020] In this implementation scheme, the adjusting mounting base 1 includes a first mounting plate and a second mounting plate. The first mounting plate is symmetrically distributed on both sides of the adjusting plate 5 and is a fan-shaped plate. The two are fixedly connected by multiple bolts to form a space to accommodate the adjusting plate 5. The positioning holes on the adjusting plate 5 are fixed to the connecting holes of the first and second mounting plates through the cooperation of connectors. The sensor mounting bracket 4 includes a mounting base plate and two symmetrically arranged bearing seats. The mounting base plate has multiple mounting holes. From the perspective of implementation points and innovation, the cooperation structure between the adjusting mounting base 1 and the adjusting plate 5 allows the sensor installation angle to be flexibly adjusted, solving the problem of fixed angle in existing devices and improving the adaptability to different monitoring positions. The welding fixing method of the frame-type connecting plate 2 and the connecting rod 3 enhances the stability of the overall structure and avoids loosening after long-term use. The combination of the metal adjusting mounting base 1 and the alloy connecting plate 2 and connecting rod 3 takes into account both structural strength and lightweight requirements. The bearing seat and mounting hole design of the sensor mounting bracket 4 improves the installation compatibility of different sensors, effectively solves the problem of poor adaptability in existing devices, and ensures that the sensor works stably to accurately collect equipment status data.

[0021] like Figure 3 and Figure 4 As shown, the adjusting mounting base 1 includes a first mounting plate and a second mounting plate. The first mounting plate is symmetrically distributed on both sides of the adjusting plate 5 and is a fan-shaped plate. The two are fixed together by multiple bolts, forming a space in the middle to accommodate the adjusting plate 5. The adjusting plate 5 has multiple positioning holes, and the first and second mounting plates have matching connecting holes. Connectors pass through these holes to fix the adjusting plate 5 to them. The sensor mounting bracket 4 has a mounting base plate and two symmetrical bearing seats. The mounting base plate has multiple mounting holes, through which fasteners can fix the sensor.

[0022] In this implementation scheme, the first mounting plate is fan-shaped and symmetrically distributed on both sides of the adjustment plate 5. This not only accommodates the angle adjustment trajectory of the adjustment plate 5 but also ensures balanced force distribution on both sides, preventing the adjustment plate 5 from tilting. Multiple positioning holes on the adjustment plate 5 correspond to the connection holes on the mounting plate, allowing for multiple angle settings by selecting different positioning holes. This design is simple to operate and provides precise positioning. The two bearing seats of the sensor mounting bracket 4 are symmetrically arranged, providing stable support for the sensor end. Combined with the multiple mounting holes on the mounting base plate, the fixing position can be flexibly selected according to the sensor size, broadening the range of compatible sensors and ensuring no shaking after sensor installation, thus guaranteeing the stability of the monitoring data.

[0023] When using this device, the existing hexagonal bolts are used as connectors, passing through the connecting hole of the adjusting mounting base 1 and the positioning hole of the adjusting plate 5. Phillips head screws are used as fasteners, passing through the mounting holes of the sensor mounting bracket 4 mounting base plate, to fix the temperature sensor or vibration sensor and other monitoring sensors. The adjusting mounting base 1 can be made of 304 stainless steel, while the connecting plate 2 and connecting rod 3 can be made of aluminum alloy. During installation, common tools such as wrenches are also needed to assist in tightening and loosening the bolts to ensure that all components are securely connected.

[0024] Specifically, during actual installation, the second mounting plate of the adjusting mounting base 1 is first pre-fixed to the preset position on the equipment housing using expansion bolts. After calibrating the levelness of the second mounting plate with a level, the expansion bolts are tightened. Then, the adjusting plate 5 is placed in the space between the first and second mounting plates. According to the required monitoring angle of the sensor, the positioning holes on the adjusting plate 5 are aligned with the connection holes on the mounting plate, and the internal hex bolts are inserted and tightened to the preset torque using a torque wrench. When installing the sensor, the sensor is placed on the mounting base plate of the sensor mounting bracket 4, aligning the fixing holes of the sensor with the mounting holes of the mounting base plate. A Phillips head screw is passed through the hole and tightened with an electric screwdriver. After installation, the monitoring angle of the sensor can be adjusted as needed by loosening the internal hex bolts, rotating the adjusting plate 5, and then re-fixing it. The entire process does not require special customized tools and can be completed using existing conventional installation methods.

[0025] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the claims.

Claims

1. A sensor bracket device for monitoring the status of intelligent factory equipment, characterized in that, It includes an adjustment mounting base (1), a connecting plate (2), a connecting rod (3), and a sensor mounting bracket (4); The adjustment mounting base (1) is fixedly installed on the equipment housing. The adjustment mounting base (1) is provided with an adjustment plate (5) inside. The adjustment plate (5) is fixedly connected to the connecting plate body (2). The connecting plate body (2) is provided with a connecting rod (3) inside. One end of the connecting rod (3) is fixedly connected to the sensor mounting bracket (4). The angle of the sensor mounting bracket (4) can be adjusted by adjusting the adjustment plate (5).

2. The intelligent factory equipment status monitoring sensor bracket device according to claim 1, characterized in that, The adjustment mounting base (1) includes a first mounting plate and a second mounting plate. The first mounting plate and the second mounting plate are fixedly connected by multiple bolts, and a space for accommodating the adjustment plate (5) is formed between the first mounting plate and the second mounting plate. The first mounting plate is symmetrically distributed on both sides of the adjustment plate (5) and is a fan-shaped plate.

3. The intelligent factory equipment status monitoring sensor bracket device according to claim 2, characterized in that, The adjusting plate (5) is provided with a plurality of positioning holes for cooperating with the first mounting plate and the second mounting plate to achieve angle fixation. The first mounting plate and the second mounting plate are provided with connecting holes adapted to the positioning holes. The adjusting plate (5) is fixed to the first mounting plate and the second mounting plate by means of a connector passing through the connecting holes and the positioning holes.

4. The intelligent factory equipment status monitoring sensor bracket device according to claim 1, characterized in that, The connecting plate (2) has a frame structure, the connecting rod (3) passes through the inside of the connecting plate (2), and the connecting rod (3) is fixed to the connecting plate (2) by welding.

5. The intelligent factory equipment status monitoring sensor bracket device according to claim 1, characterized in that, The sensor mounting bracket (4) includes a mounting base plate and two bearing seats. The two bearing seats are fixedly mounted on the mounting base plate and are arranged symmetrically.

6. The intelligent factory equipment status monitoring sensor bracket device according to claim 5, characterized in that, The mounting base plate is provided with multiple mounting holes for mounting fasteners, which are used to fix the sensor on the mounting base plate.

7. The intelligent factory equipment status monitoring sensor bracket device according to claim 1, characterized in that, The adjusting mounting base (1) is made of metal, and the connecting plate (2) and the connecting rod (3) are both made of alloy.

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