A double thick-walled optical structure

CN224622704UActive Publication Date: 2026-08-11HELLA BHAP (TIANJIN) AUTOMOTIVE LIGHTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有技术中,较为常规方案是用两个PCB板或者一个聚光器做一整个45°斜面,首先采用两个PCB板作为两个独立的光源,其成本过高,大部分客户不能接受,且双PCB板空间占用较大;

Benefits of technology

[0018]本实用新型的双厚壁件,其只需要通过一组PCB控制的光源,光源穿过设置的双厚壁件,可以实现均匀出光,成本更低且所需空间更小,本申请中的部分光束通过第一水平面透光至第二斜面的配合,在光源中心区域无部件遮拦,从而降低光源的能量损失,第一反射面与第二反射面的设计使得上下层的亮度保持一致。

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Abstract

This utility model relates to the field of thick-walled components for automotive lights, and discloses a double thick-walled component optical structure, including: a first thick-walled component, and a second thick-walled component disposed directly above the first thick-walled component; the first thick-walled component and the second thick-walled component respectively have a first reflective surface and a second reflective surface disposed obliquely for reflecting light beams; the first reflective surface includes multiple sets of adjacent first oblique surfaces and first horizontal surfaces, and the second reflective surface also includes multiple sets of second oblique surfaces; the double thick-walled component optical structure also includes a light-emitting structure, which only requires a light source controlled by a set of PCBs. The light source passes through the disposed double thick-walled components, which can achieve uniform light emission, lower cost and smaller space requirement. In this application, part of the light beam is transmitted to the second oblique surface through the first horizontal surface, and there are no components blocking the center area of ​​the light source, thereby reducing the energy loss of the light source. The design of the first reflective surface and the second reflective surface makes the brightness of the upper and lower layers consistent.
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Description

Technical Field

[0001] This utility model relates to the technical field of thick-walled components for automotive lights, specifically to an optical structure with double thick-walled components. Background Technology

[0002] Thick-walled components for automotive headlights are wall-shaped structures made of special materials, installed inside the headlight housing to protect the light source and reflector. These thick-walled components effectively block light from entering the headlight, preventing light scattering and leakage, and improving the beam's focus and brightness.

[0003] In the existing technology, the more conventional solution is to use two PCB boards or a condenser to make a whole 45° slope. First, using two PCB boards as two independent light sources is too costly and most customers cannot accept it. In addition, the space occupied by the two PCB boards is large.

[0004] Alternatively, a separate concentrator solution can be used, but the brightest area in the center will be blocked by a baffle, resulting in significant energy loss and difficulties in data processing. In addition, the two solutions mentioned above may also lead to inconsistent brightness between the upper and lower layers, resulting in uneven light output. Utility Model Content

[0005] The purpose of this invention is to provide a double thick-walled optical structure to solve the above-mentioned technical problems.

[0006] This utility model provides the following technical solution:

[0007] A double thick-walled optical structure includes: a first thick-walled member, and a second thick-walled member disposed directly above the first thick-walled member;

[0008] The first thick-walled member and the second thick-walled member respectively have a first reflecting surface and a second reflecting surface that are obliquely arranged for reflecting light beams;

[0009] The first reflective surface includes multiple sets of adjacent first inclined surfaces and first horizontal surfaces, and the second reflective surface also includes multiple sets of second inclined surfaces;

[0010] The optical structure of the double thick-walled component also includes a light-emitting structure. Part of the parallel light beam emitted by the light-emitting structure is reflected by the first inclined surface and emitted along a horizontal light path, while another part of the parallel light beam passes through the first horizontal surface and enters the second inclined surface, where it is transformed into a horizontal light beam and emitted.

[0011] Furthermore, the angle between the first inclined plane and the second inclined plane and the horizontal plane is 45 degrees.

[0012] Furthermore, a second inclined plane is provided directly above each of the first horizontal planes, so that the transmitted light beam is evenly distributed to the second inclined plane after passing through the first horizontal plane.

[0013] Furthermore, the second reflective surface also includes multiple sets of second horizontal surfaces that are alternately connected to the second inclined surface.

[0014] Furthermore, the light-emitting structure includes a light source, and a collimation structure is disposed above the light source, so that the light beam emitted by the light source is transformed into a parallel light beam by the collimation structure.

[0015] Furthermore, the collimation structure is a condenser or a Fresnel lens.

[0016] Furthermore, a light-shielding member is provided between the first thick-walled member and the second thick-walled member.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] The double thick-walled component of this utility model only requires a set of PCB-controlled light sources. The light source passes through the double thick-walled component and can achieve uniform light output. It has lower cost and requires less space. In this application, part of the light beam is transmitted to the second inclined surface through the cooperation of the first horizontal plane. There are no components blocking the center area of ​​the light source, thereby reducing the energy loss of the light source. The design of the first and second reflective surfaces ensures that the brightness of the upper and lower layers is consistent. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall optical structure of a double thick-walled component;

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 3 This is a schematic diagram of the working state of the optical structure of the double thick-walled component.

[0022] In the figure: 100, first thick-walled component; 110, first reflective surface; 110a, first inclined surface; 110b, first horizontal surface; 200, second thick-walled component; 210, second reflective surface; 210a, second inclined surface; 210b, second horizontal surface; 300, collimation structure; 400, light source; 500, light-shielding component. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1As shown, this embodiment provides a double thick-walled optical structure, which includes a first thick-walled member 100 for uniformly reflecting light, and a second thick-walled member 200 located directly above the first thick-walled member 100. The second thick-walled member 200 is used to receive the light beam transmitted by the first thick-walled member 100.

[0025] Among them, such as Figure 2-3 As shown, the first thick-walled member 100 and the second thick-walled member 200 also have a first reflective surface 110 and a second reflective surface 210 respectively arranged obliquely, for reflecting the light beams irradiated along the bottom surface of the first thick-walled member 100 and the bottom surface of the second thick-walled member 200. The reflected light beams are emitted through the side surface of the first thick-walled member 100 and the side surface of the second thick-walled member 200 to form a light beam with uniform brightness.

[0026] Among them, such as Figure 1 As shown, a light-shielding member 500 is also provided between the first thick-walled member 100 and the second thick-walled member 200.

[0027] In use, a light source 400 is also provided below the first thick-walled member 100. A collimation structure 300 is provided between the light source 400 and the first thick-walled member 100. The light source 400 and the collimation structure 300 are combined to form a light-emitting structure. The light beam emitted by the light source 400 passes through the collimation structure 300 to form a parallel light beam and enters the bottom surface of the first thick-walled member 100. The collimation structure 300 can be a condenser or Fresnel lens with collimation function, or other components with collimation function. The parallel light beam entering the bottom surface of the first thick-walled member 100 is reflected by the first reflecting surface 110. Part of the light beam is emitted parallel to the side of the first thick-walled member 100 along the horizontal light path direction, and the other part of the light beam passes through the first thick-walled member 100 and enters the bottom surface of the second thick-walled member 200. After being reflected by the second reflecting surface 210, it is emitted along the horizontal light path, forming a uniform light emission effect, and the brightness of the light emission surfaces of the two thick-walled members is consistent.

[0028] As one specific implementation method, such as Figure 3 As shown, the first reflecting surface 110 includes multiple sets of alternating first inclined surfaces 110a and first horizontal surfaces 110b, and the second reflecting surface 210 also includes multiple sets of alternating second inclined surfaces 210a and second horizontal surfaces 210b. The angle between the first inclined surface 110a and the second inclined surface 210a and the horizontal surface is 45 degrees. A parallel light beam entering from the bottom surface of the first thick-walled member 100 is reflected onto the first inclined surface 110a as shown. Figure 3 The light beam shown is emitted through the side of the first thick-walled member 100 along the horizontal light path, while the parallel light beam passing through the first horizontal surface 110b passes through the horizontal surface and enters the bottom surface of the second thick-walled member 200. This part of the light beam hits the second inclined surface 210a, and this part of the light beam is reflected and emitted horizontally through the side of the second thick-walled member 200.

[0029] As one specific implementation method, such as Figure 3 As shown, each group of second inclined planes 210a is positioned directly above each group of first horizontal planes 110b, so that the light beam passing through the first horizontal plane 110b can be evenly distributed onto the second inclined plane 210a, ensuring horizontal light output.

[0030] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. An optical structure with double thick walls, characterized in that, include: A first thick-walled member (100) is provided, and a second thick-walled member (200) is provided directly above the first thick-walled member (100); The first thick-walled member (100) and the second thick-walled member (200) respectively have a first reflecting surface (110) and a second reflecting surface (210) arranged obliquely for reflecting light beams; The first reflective surface (110) includes multiple sets of adjacent first inclined surfaces (110a) and first horizontal surfaces (110b), and the second reflective surface (210) also includes multiple sets of second inclined surfaces (210a); The optical structure of the double thick-walled component also includes a light-emitting structure. Part of the parallel light beam emitted by the light-emitting structure is reflected by the first inclined surface (110a) and emitted along the horizontal light path, while another part of the parallel light beam passes through the first horizontal surface (110b) and enters the second inclined surface (210a) to be transformed into a horizontal light beam and emitted.

2. The optical structure with double thick walls according to claim 1, characterized in that: The angle between the first inclined plane (110a) and the second inclined plane (210a) and the horizontal plane is 45 degrees.

3. The optical structure with double thick walls according to claim 2, characterized in that: A second inclined plane (210a) is provided directly above each of the first horizontal planes (110b), so that the transmitted light beam is evenly distributed to the second inclined plane (210a) after passing through the first horizontal plane (110b).

4. The optical structure with double thick walls according to claim 1, characterized in that: The second reflective surface (210) also includes multiple sets of second horizontal surfaces (210b) that are alternately connected to the second inclined surface (210a).

5. The optical structure with double thick walls according to claim 1, characterized in that: The light-emitting structure includes a light source (400), and a collimation structure (300) is also provided above the light source (400). The light beam emitted by the light source (400) is transformed into a parallel light beam by the collimation structure (300).

6. The optical structure with double thick walls according to claim 5, characterized in that: The collimation structure (300) is a condenser or a Fresnel lens.

7. The optical structure with double thick walls according to claim 1, characterized in that: A light-shielding member (500) is also provided between the first thick-walled member (100) and the second thick-walled member (200).