An intelligent control system for factory lighting

Abstract

This application relates to an intelligent control system for factory lighting, belonging to the technical field of industrial plant design. It includes a plant body, an all-around adjustment mechanism, an angle adjustment mechanism, a disassembly mechanism, and an insect-repelling mechanism. The all-around adjustment mechanism includes four vertical plates attached to the bottom of the plant body. This application features an all-around adjustment mechanism that, when the horizontal direction of the lighting needs adjustment, a PLC programmable controller starts a first drive motor. Its output shaft drives a first rotating shaft to rotate within a first bearing, thereby causing the fastening plate and the structure connected below to rotate synchronously. This achieves the effect of all-around, blind-spot-free adjustment of the lighting direction, ensuring that any area within the plant is accurately illuminated. This solves the problem of blind spots caused by the fixed angle of traditional lighting. The angle adjustment mechanism allows a second drive motor to drive a second rotating shaft to rotate within the second bearing, causing the vertical plates and the lighting fixtures below to achieve semi-circular angle adjustment.

Description

Technical Field

[0001] This application relates to the field of industrial plant design technology, and in particular to an intelligent control system for plant lighting. Background Technology

[0002] Currently, in industrial production, factory lighting is a crucial element in ensuring normal production operations.

[0003] Regarding the aforementioned technologies, existing lighting fixtures have the drawback of not being able to be fully adjusted when illuminating factory premises. If fixed, non-adjustable lighting fixtures cannot change their illumination range to adapt to changes in the scene, new work areas may be in blind spots, affecting the normal progress of temporary operations. Utility Model Content

[0004] The purpose of this application is to provide an intelligent control system for factory lighting, which has the advantages of all-round adjustment and solves the problems mentioned in the background art.

[0005] The intelligent control system for factory lighting provided in this application adopts the following technical solution: it includes a factory body, an all-round adjustment mechanism, an angle adjustment mechanism, a disassembly mechanism, and an insect repellent mechanism. The all-round adjustment mechanism includes four vertical plates that overlap the bottom of the factory body. A horizontal plate is fixedly connected to the bottom of the four vertical plates. A first drive motor is fixedly installed on the top of the horizontal plate through an mounting plate. A first bearing is fixedly connected to the top of the horizontal plate. A first rotating shaft is rotatably connected inside the first bearing. The top of the first rotating shaft is fixedly connected to the output shaft of the first drive motor. A fastening plate is fixedly connected to the bottom of the first rotating shaft. The angle adjustment mechanism includes two support plates fixedly connected to the bottom of the fastening plate. A second drive motor is fixedly installed on the side of one of the support plates. A second bearing is fixedly connected to the side of both support plates. A second rotating shaft is rotatably connected inside each of the two second bearings. One end of one of the second rotating shafts is fixedly connected to the output shaft of the second drive motor. A vertical block is fixedly connected to the surface of the second rotating shaft.

[0006] By adopting the above technical solution and setting up an all-around adjustment mechanism, when the horizontal direction of the lighting needs to be adjusted, the PLC programmable controller starts the first drive motor, whose output shaft drives the first rotating shaft to rotate within the first bearing, thereby causing the fastening plate and the structure connected below to rotate synchronously. This achieves the effect of adjusting the lighting direction in all directions without dead angles, ensuring that any area in the factory can be accurately illuminated. This solves the problem of blind spots caused by the fixed angle of traditional lighting. By setting up an angle adjustment mechanism, the second drive motor can drive the second rotating shaft to rotate within the second bearing, causing the vertical block and the lighting body below to achieve a semi-circular angle adjustment. This achieves the purpose of combining the horizontal rotation of the all-around adjustment mechanism to facilitate three-dimensional adjustment of the lighting, accurately adapting to different work scenarios and improving the targeting of the lighting.

[0007] Preferably, a factory door is movably connected to the side of the factory building via a hinge, and a combination lock is fixedly installed on the side of the factory door.

[0008] By adopting the above technical solutions and setting up factory gates with combination locks, the security performance of the factory can be enhanced, preventing unauthorized personnel from entering the production area at will.

[0009] Preferably, the side of the factory building is provided with several windows.

[0010] By adopting the above technical solution and installing windows, the purpose of auxiliary lighting can be achieved.

[0011] Preferably, a PLC programmable controller is fixedly installed on the side of the factory building body, and a light intensity sensor is installed at the bottom of the factory building body.

[0012] By adopting the above technical solution and setting up a PLC programmable controller and a light intensity sensor, the light intensity in the factory can be monitored in real time, and the data is transmitted to the PLC programmable controller. Subsequently, the PLC programmable controller automatically controls the first drive motor and the second drive motor to adjust the lighting angle or directly adjust the brightness of the lighting lamp body according to the preset light threshold of different areas. This achieves the effect of intelligent on-demand adjustment of lighting. In areas with sufficient natural light, the brightness of artificial lighting is automatically reduced, and lights in unoccupied areas are automatically turned off or dimmed, significantly reducing energy consumption, reducing manual operation, and improving factory management efficiency.

[0013] Preferably, the disassembly mechanism includes a fixing box sleeved on the surface of the vertical block, and several magnetic blocks are provided inside the vertical block and inside the fixing box. Several mounting blocks are fixedly connected to the top of the fixing box, and screws are threadedly connected to the inside of the mounting blocks and the inside of the fixing box. A lighting lamp body is fixedly installed at the bottom of the vertical block.

[0014] By adopting the above technical solution and setting up a disassembly mechanism, the magnetic block can be initially attracted and positioned, and then further tightened by the screws in the mounting block. During subsequent disassembly, the fixing box and the vertical block can be separated by unscrewing the screws, and the lighting body can be removed, thus achieving the purpose of facilitating the maintenance of the lighting body.

[0015] Preferably, the insect repellent mechanism includes storage boxes that are fixedly connected to both sides of the vertical block. The storage boxes contain mugwort sachets, and a cover plate is snapped into the inside of the storage boxes. Two miniature fans are fixedly installed on the top of the cover plate, and several through holes are opened at the bottom of the storage boxes.

[0016] By adopting the above technical solution and setting up an insect-repelling mechanism, the mugwort sachet inside the storage box can emit a natural insect-repelling scent. Subsequently, a miniature fan will blow the scent through the openings to the area around the light fixture, forming an insect-repelling barrier. This effectively reduces the phenomenon of mosquitoes gathering around the light in the factory and prevents mosquito corpses from adhering to the surface of the light fixture and affecting the brightness of the light. At the same time, there is no need to use chemical insect repellents, making it more environmentally friendly and safe, and protecting the health of workers. The cover facilitates the sealing of the inside of the storage box.

[0017] Preferably, each of the four vertical plates is fixedly connected to a fixing block on its side, and the interior of the fixing block is threadedly connected to the interior of the plant body with a high-strength expansion bolt.

[0018] By adopting the above technical solution and setting up fixing blocks and high-strength expansion bolts, the overall drive structure can be fixed.

[0019] Preferably, two support blocks are fixedly connected to the side of the main body of the factory building. Damping bearings are fixedly connected inside the two support blocks. Support shafts are rotatably connected inside the two damping bearings. Connecting blocks are fixedly connected to the surface of the support shafts. Protective shells are fixedly connected to the top of the connecting blocks. Handle blocks are fixedly connected to the top of the protective shells.

[0020] By adopting the above technical solution, and by setting up a protective shell, support block, damping bearing, support shaft, connecting block and handle block, the protective shell can be rotated to cover the surface of the PLC programmable controller when not in use, thereby achieving the purpose of dustproof and waterproof. The damping bearing ensures that the protective shell can be stably stopped at any angle, which facilitates operation and protection switching.

[0021] In summary, this application includes at least one of the following beneficial technical effects: This intelligent control system for factory lighting, through the setting of an all-around adjustment mechanism, enables the PLC programmable controller to start the first drive motor when the horizontal direction of the lighting needs to be adjusted. Its output shaft drives the first rotating shaft to rotate within the first bearing, thereby causing the fastening plate and the structure connected below to rotate synchronously. This achieves the effect of all-around adjustment of the lighting direction without blind spots, ensuring that any area in the factory can be accurately illuminated. It solves the problem of blind spots caused by the fixed angle of traditional lighting. By setting an angle adjustment mechanism, the second drive motor can drive the second rotating shaft to rotate within the second bearing, causing the vertical block and the lighting body below to achieve semi-circular angle adjustment. This achieves the purpose of combining the horizontal rotation of the all-around adjustment mechanism to facilitate three-dimensional adjustment of the lighting, accurately adapting to different work scenarios and improving the targeting of lighting. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall front view structure of this application; Figure 2 This is a bottom-view cross-sectional structural diagram of this application; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a front view structural diagram of the all-around adjustment mechanism in this application; Figure 5 This is a side view of the angle adjustment mechanism in this application. Figure 6 This is a top-down exploded view of the disassembly mechanism in this application; Figure 7 This is a side-view exploded view of the insect repellent mechanism in this application; Figure 8 This is a bottom view of the insect repellent mechanism in this application; Figure 9 for Figure 2 Enlarged structural diagram at point B.

[0023] In the picture: 1. Factory building body; 2. Factory door; 3. Combination lock; 4. Window; 5. PLC programmable controller; 6. Illuminance sensor; 7. Omnidirectional adjustment mechanism; 701. Vertical plate; 702. Horizontal plate; 703. First drive motor; 704. First bearing; 705. First rotating shaft; 706. Fastening plate; 8. Angle adjustment mechanism; 801. Support plate; 802. Second drive motor; 803. Second bearing; 804. Second rotating shaft; 805. Vertical block; 9. Disassembly mechanism; 901. Fixing box; 902. Magnetic block; 903. Mounting block; 904. Screw; 905. Lighting lamp body; 10. Insect repellent mechanism; 1001. Storage box; 1002. Artemisia argyi sachet; 1003. Cover plate; 1004. Miniature fan; 1005. Through hole; 11. Fixing block; 12. High-strength expansion bolt; 13. Support block; 14. Damping bearing; 15. Support shaft; 16. Connecting block; 17. Protective shell; 18. Handle block. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 9 This application will be described in further detail below.

[0025] Example 1: An intelligent control system for factory lighting, referring to... Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The system includes a factory body 1, an all-around adjustment mechanism 7, an angle adjustment mechanism 8, a disassembly mechanism 9, and an insect repellent mechanism 10. The all-around adjustment mechanism 7 includes four vertical plates 701 that overlap the bottom of the factory body 1. A horizontal plate 702 is fixedly connected to the bottom of the four vertical plates 701. A first drive motor 703 is fixedly installed on the top of the horizontal plate 702 through an mounting plate. A first bearing 704 is fixedly connected to the top of the horizontal plate 702. A first rotating shaft 705 is rotatably connected inside the first bearing 704. The top of the first rotating shaft 705 is fixedly connected to the output shaft of the first drive motor 703. A fastening plate 706 is fixedly connected to the bottom of the first rotating shaft 705. The angle adjustment mechanism 8 includes two support plates 801 fixedly connected to the bottom of the fastening plate 706. A second drive motor 802 is fixedly mounted on the side of one support plate 801. A second bearing 803 is fixedly connected to the side of each of the two support plates 801. A second rotating shaft 804 is rotatably connected inside each of the two second bearings 803. One end of one of the second rotating shafts 804 is fixedly connected to the output shaft of the second drive motor 802. A vertical block 805 is fixedly connected to the surface of the second rotating shaft 804. By setting up the omnidirectional adjustment mechanism 7, when the horizontal direction of the lighting needs to be adjusted, the PLC programmable controller 5 starts the first drive motor 703, and its output shaft drives the first rotating shaft 802. 5 rotates within the first bearing 704, thereby causing the fastening plate 706 and the structure connected below to rotate synchronously, achieving the effect of omnidirectional adjustment of the lighting direction without blind spots, ensuring that any area in the factory can be accurately illuminated, and solving the problem of blind spots caused by the fixed angle of traditional lighting. By setting the angle adjustment mechanism 8, the second drive motor 802 can drive the second rotating shaft 804 to rotate within the second bearing 803, driving the vertical block 805 and the lighting body 905 below to achieve semi-circular angle adjustment, achieving the purpose of combining the horizontal rotation of the omnidirectional adjustment mechanism 7, facilitating the three-dimensional adjustment of the lighting, accurately adapting to different work scenarios, and improving the targeting of lighting.

[0026] Please see Figure 1 The factory building 1 is connected to the side of the factory door 2 by hinges. The factory door 2 is fixedly installed with a combination lock 3. By setting the factory door 2 and the combination lock 3, the security performance of the factory is enhanced and unauthorized personnel are prevented from entering the production area at will. The side of the factory building 1 is provided with several windows 4. By setting the windows 4, the purpose of auxiliary lighting is achieved.

[0027] Please see Figure 2 and Figure 6A PLC programmable controller 5 is fixedly installed on the side of the factory building 1, and a light intensity sensor 6 is installed at the bottom of the factory building 1. By setting up the PLC programmable controller 5 and the light intensity sensor 6, the light intensity in the factory building can be monitored in real time, and the data is transmitted to the PLC programmable controller 5. Subsequently, the PLC programmable controller 5 automatically controls the first drive motor 703 and the second drive motor 802 to adjust the lighting angle, or directly adjusts the brightness of the lighting body 905, according to the preset light threshold of different areas. This achieves the effect of intelligent on-demand adjustment of lighting. In areas with sufficient natural light, the brightness of artificial lighting is automatically reduced, and lights are automatically turned off or dimmed in unoccupied areas, significantly reducing energy consumption, reducing manual operation, and improving factory efficiency. To improve room management efficiency, the disassembly mechanism 9 includes a fixing box 901 fitted onto the surface of the vertical block 805. Both the interior of the vertical block 805 and the fixing box 901 contain several magnetic blocks 902. Several mounting blocks 903 are fixedly connected to the top of the fixing box 901. Screws 904 are threadedly connected to the interior of the mounting blocks 903 and the interior of the fixing box 901. A lighting body 905 is fixedly mounted at the bottom of the vertical block 805. By setting up the disassembly mechanism 9, the magnetic blocks 902 can be initially attracted and positioned, and then further secured by the screws 904 inside the mounting blocks 903. During subsequent disassembly, unscrewing the screws 904 separates the fixing box 901 from the vertical block 805, allowing the lighting body 905 to be removed, thus facilitating maintenance of the lighting body 905.

[0028] Please see Figure 2 , Figure 7 , Figure 8 and Figure 9The insect-repelling mechanism 10 includes storage boxes 1001 fixedly connected to both sides of the vertical block 805. Inside the storage boxes 1001 is a mugwort sachet 1002. A cover plate 1003 is snapped into the inside of the storage boxes 1001. Two miniature fans 1004 are fixedly installed on the top of the cover plate 1003. Several through holes 1005 are provided at the bottom of the storage boxes 1001. By setting up the insect-repelling mechanism 10, the mugwort sachet 1002 inside the storage boxes 1001 can emit a natural insect-repelling scent. Subsequently, the miniature fan 1004 operates to blow the odor through the through-hole 1005 into the area surrounding the light fixture body 905, forming an insect-repelling barrier. This effectively reduces the phenomenon of mosquitoes gathering around the light in the factory, preventing mosquito carcasses from adhering to the surface of the light fixture and affecting the brightness of the light. At the same time, there is no need to use chemical insect repellents, making it more environmentally friendly and safe, and protecting the health of workers. The cover plate 1003 facilitates the sealing of the interior of the storage box 1001, and the sides of the four vertical plates 701 are all fixedly connected with fixing blocks. 11. The interior of the fixing block 11 is threadedly connected to the interior of the plant body 1 with a high-strength expansion bolt 12. By setting the fixing block 11 and the high-strength expansion bolt 12, the overall drive structure is fixed. Two support blocks 13 are fixedly connected to the side of the plant body 1. Damping bearings 14 are fixedly connected inside the two support blocks 13. Support shafts 15 are rotatably connected inside the two damping bearings 14. Connecting blocks 16 are fixedly connected to the surface of the support shafts 15. Protective shells 17 are fixedly connected to the top of the connecting blocks 16. Handles 18 are fixedly connected to the top of the protective shells 17. By setting the protective shells 17, support blocks 13, damping bearings 14, support shafts 15, connecting blocks 16 and handles 18, the protective shells 17 can be rotated to cover the surface of the PLC programmable controller 5 through the support shafts 15 when not in use, achieving the purpose of dustproof and waterproof. The damping bearings 14 ensure that the protective shells 17 can be stably stopped at any angle, which is convenient for operation and protection switching.

[0029] The implementation principle of this application embodiment is as follows: First, during the system initialization stage, the vertical plate 701 is securely installed at the bottom of the factory body 1 by the fixing block 11 and the high-strength expansion bolt 12 to ensure the stability of the entire lighting adjustment structure. At the same time, the protective shell 17 is in the open state through the support shaft 15 and the damping bearing 14, exposing the PLC programmable controller 5, which is convenient for initial parameter setting. Then, the illuminance sensor 6 monitors the light intensity in each area of ​​the factory in real time and continuously transmits the data to the PLC programmable controller 5. Subsequently, the PLC programmable controller 5 automatically determines whether to start or adjust the lighting based on the preset light thresholds for different areas. Then, when lighting is needed, the PLC programmable controller 5 instructs the omnidirectional adjustment mechanism 7 to work, and then the first drive motor 703 starts, and its output shaft drives the first rotating shaft 705 to rotate in the first bearing 704. Through the fastening plate 706, the angle adjustment mechanism 8 below and the lighting body 905 are rotated horizontally until they are aligned with the area that needs to be illuminated. Subsequently, the angle adjustment mechanism 8 responds to the controller command, and then the second drive motor 802 drives the second rotating shaft 804 to rotate in the second bearing 803, which drives the vertical block 805 and the lighting body 905 to perform semi-circular angle adjustment. Combined with horizontal rotation, it achieves three-dimensional lighting coverage to ensure that the target area's lighting is accurately up to standard. Subsequently, the insect repellent mechanism 10 works simultaneously, and the miniature fan 1004 starts up, blowing the natural insect repellent scent emitted by the mugwort sachet 1002 in the storage box 1001 through the through hole 1005 to the area around the lighting body 905, forming a continuous insect repellent barrier to prevent mosquitoes from gathering and affecting the lighting effect. Finally, when the illuminance sensor 6 detects that the area is well lit or that no one is working in the area, the PLC programmable controller 5 automatically adjusts the brightness of the lighting body 905 to energy-saving mode or turns it off. When the PLC programmable controller 5 is not in use, the protective shell 17 can be rotated to cover the PLC programmable controller 5 to provide dust and water protection. If the lighting body 905 needs to be maintained, simply unscrew the screw 904 of the disassembly mechanism 9 and use the adsorption properties of the magnetic block 902 to quickly separate the fixing box 901 and the vertical block 805. After replacement or repair, it can be reinstalled.

Claims

1. A smart control system for factory lighting, comprising a factory body (1), an all-around adjustment mechanism (7), an angle adjustment mechanism (8), a disassembly mechanism (9), and an insect repellent mechanism (10), characterized in that: The omnidirectional adjustment mechanism (7) includes four vertical plates (701) attached to the bottom of the factory building body (1). A horizontal plate (702) is fixedly connected to the bottom of the four vertical plates (701). A first drive motor (703) is fixedly installed on the top of the horizontal plate (702) through a mounting plate. A first bearing (704) is fixedly connected to the top of the horizontal plate (702). A first rotating shaft (705) is rotatably connected inside the first bearing (704). The top of the first rotating shaft (705) is fixedly connected to the output shaft of the first drive motor (703). A fastening plate (706) is fixedly connected to the bottom of the first rotating shaft (705). The angle adjustment mechanism (8) includes two support plates (801) fixedly connected to the bottom of the fastening plate (706). A second drive motor (802) is fixedly installed on the side of one of the support plates (801). A second bearing (803) is fixedly connected to the side of both support plates (801). A second rotating shaft (804) is rotatably connected inside the two second bearings (803). One end of one of the second rotating shafts (804) is fixedly connected to the output shaft of the second drive motor (802). A vertical block (805) is fixedly connected to the surface of the second rotating shaft (804).

2. The intelligent control system for factory lighting according to claim 1, characterized in that: The factory building body (1) is connected to a factory door (2) by a hinge on the side, and a combination lock (3) is fixedly installed on the side of the factory door (2).

3. The intelligent control system for factory lighting according to claim 1, characterized in that: The side of the main body of the factory building (1) is provided with several windows (4).

4. The intelligent control system for factory lighting according to claim 1, characterized in that: A PLC programmable controller (5) is fixedly installed on the side of the factory building body (1), and a light intensity sensor (6) is installed at the bottom of the factory building body (1).

5. The intelligent control system for factory lighting according to claim 1, characterized in that: The disassembly mechanism (9) includes a fixing box (901) sleeved on the surface of the vertical block (805). Both the interior of the vertical block (805) and the interior of the fixing box (901) are provided with a number of magnetic blocks (902). The top of the fixing box (901) is fixedly connected with a number of mounting blocks (903). The interior of the mounting blocks (903) is threadedly connected to the interior of the fixing box (901) with screws (904). The bottom of the vertical block (805) is fixedly installed with a lighting lamp body (905).

6. The intelligent control system for factory lighting according to claim 1, characterized in that: The insect repellent mechanism (10) includes a storage box (1001) fixedly connected to both sides of the vertical block (805). The storage box (1001) contains a mugwort sachet (1002). The storage box (1001) has a cover plate (1003) snapped into it. Two miniature fans (1004) are fixedly installed on the top of the cover plate (1003). The bottom of the storage box (1001) has several through holes (1005).

7. The intelligent control system for factory lighting according to claim 1, characterized in that: Each of the four vertical plates (701) is fixedly connected to a fixing block (11), and the interior of the fixing block (11) is threadedly connected to the interior of the plant body (1) with a high-strength expansion bolt (12).

8. The intelligent control system for factory lighting according to claim 1, characterized in that: Two support blocks (13) are fixedly connected to the side of the main body of the factory building (1). Damping bearings (14) are fixedly connected inside the two support blocks (13). Support shafts (15) are rotatably connected inside the two damping bearings (14). Connecting blocks (16) are fixedly connected to the surface of the support shafts (15). Protective shells (17) are fixedly connected to the top of the connecting blocks (16). Handle blocks (18) are fixedly connected to the top of the protective shells (17).

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