A multi-functional reflux high-temperature steam cooker

Abstract

This utility model relates to the field of industrial technology and discloses a multifunctional reflux high-temperature steam boiler, including a base plate. A tank body is fixedly connected to one side of the top of the base plate. A support is fixedly connected to the top of the tank body. A servo motor is fixedly connected to the top of the support. A stirring rod is fixedly connected to the output end of the servo motor. A first sprocket is fixedly connected to the top of the outer ring of the stirring rod. A driven gear is rotatably connected through the bottom of the tank body, and the top of the driven gear is rotatably connected through the stirring rod. A filter screen is fixedly connected through the top of each driven gear. In this utility model, through the cooperation between the tank body, support, servo motor, stirring rod, first sprocket, chain, rotating rod, drive gear, driven gear, scraper, brush, filter screen, and second sprocket, the problems of local overheating or uneven mixing are effectively avoided, and a high-temperature transfer method that diffuses from the core of the material outward is achieved.

Description

Technical Field

[0001] This utility model relates to the field of industrial technology, specifically to a multifunctional reflux high-temperature steam cooker. Background Technology

[0002] A high-temperature steam boiler is a device used in industrial production to generate high-temperature, high-pressure steam and utilize its thermal energy and pressure to achieve specific process requirements. Its main components typically include a pressure-resistant boiler body, a heating system (such as electric heating, gas heating, or indirect steam heating), a temperature and pressure control system, safety protection devices (such as safety valves and pressure sensors), and associated piping and valves. By precisely controlling steam parameters, it plays a crucial role in industries such as chemical engineering, food processing, pharmaceuticals, printing and dyeing, and building materials. For example, it is used for material sterilization, reaction heating, drying and dehydration, or catalytic processes. With its efficient heat transfer performance and stable operating conditions, it has become one of the key pieces of equipment for achieving heat energy conversion and process treatment in industrial production processes.

[0003] In existing technologies, the common method for supplying gas to the interior of a steam boiler is to install a dedicated gas delivery pipe on the boiler body, with a control valve (such as a shut-off valve or ball valve) installed on the pipe. One end of the pipe extends to a suitable location inside the steam boiler (avoiding direct impact on the heating element or inner wall), while the other end connects to an external gas source (such as a compressed air tank or nitrogen cylinder). By opening the valve, gas is allowed to flow directly into the boiler under pressure difference. This method is simple in structure, low in cost, requires no complex power drive device, relies solely on the pressure of the gas source itself to complete the delivery, and the opening and closing of the valve allows for direct control of the gas supply.

[0004] The simple conveying method does not have a gas distributor, perforated pipe or guide plate or other flow equalization device, so it cannot disperse the gas into multiple fine streams and guide them to different areas of the pot. This causes the gas to accumulate near the inlet and dead zones to form in corners and edges, making it impossible to transmit evenly distributed steam in the steam pot. To address the above problems, a multi-functional reflux high-temperature steam pot is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional reflux high-temperature steam cooker, which solves the problem in the prior art of the inability to uniformly distribute steam within the steam cooker.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multifunctional reflux high-temperature steam cooker, comprising a base plate, a tank body fixedly connected to one side of the top of the base plate, a support fixedly connected to the top of the tank body, a servo motor fixedly connected to the top of the support, a stirring rod fixedly connected to the output end of the servo motor, a first sprocket fixedly connected to the top of the outer ring of the stirring rod, a driven gear penetrating and rotatably connected to the bottom of the tank body, and the top of the driven gear penetrating and rotatably connected to the stirring rod, a filter screen penetrating and fixedly connected to the top of each driven gear, a scraper fixedly connected to the bottom of each outer ring of the stirring rod, a uniformly distributed brush fixedly connected to the inner wall of the scraper, a limit block fixedly connected to one side of each outer ring of the tank body, a second sprocket rotatably connected to the top of the limit block, a chain provided between the second sprocket and the first sprocket, a rotating rod fixedly connected to the bottom of the second sprocket, a drive gear fixedly connected to the bottom of the rotating rod, a processing box fixedly connected to the middle of the top of the base plate, and a reflux assembly provided at the bottom of the inner wall of the processing box.

[0007] By adopting the above technical solution, the stirring rod and the driven gear have walls inside to facilitate the transmission of steam. The limiting block can limit the position of the rotating rod, and the first sprocket causes the second sprocket to rotate synchronously through the chain.

[0008] As a further description of the above technical solution: the reflux assembly includes a first water pump, which is fixedly connected to one side of the bottom inner wall of the treatment tank. The output end of the first water pump passes through and is fixedly connected to the tank body. A jacket is provided at the bottom of the inner wall of the tank body. A first pipe passes through and is fixedly connected to the top of the outer ring of the tank body, and one end of the first pipe passes through and is fixedly connected to the treatment tank.

[0009] By adopting the above technical solution, injecting cryogenic liquid into the jacket can facilitate cooling of the tank interior, the first pipe facilitates the guidance of steam, and a filter screen is installed inside the first pipe to prevent material from entering.

[0010] As a further description of the above technical solution: a second pipe is connected through and fixedly connected to the bottom of one side of the outer ring of the tank, and one end of the second pipe is fixedly connected to the processing box.

[0011] By adopting the above technical solution, the second pipeline can transfer the liquid in the jacket to the processing tank.

[0012] As a further description of the above technical solution: a condensation component is fixedly connected to the other side of the top of the base plate, and a steam component is fixedly connected to the rear end of the top of the base plate.

[0013] By adopting the above technical solution, the condensation assembly includes a housing, condenser pipes, a water pump, and heat dissipation fins, which facilitates the condensation of steam and liquid in the treatment tank.

[0014] As a further description of the above technical solution: a second water pump is fixedly connected to the other side of the bottom of the inner wall of the processing tank, and the output end of the second water pump passes through and is fixedly connected to the steam assembly.

[0015] By adopting the above technical solution, the steam assembly includes a housing, a heating filament, and a guide tube, which facilitates the transfer of steam into the tank.

[0016] As a further description of the above technical solution: a filter plate is fixedly connected through the middle of the inner wall of the treatment box, and a negative pressure fan is fixedly connected through the rear end of the treatment box.

[0017] By adopting the above technical solution, the filter plate can filter impurities in the air.

[0018] As a further description of the above technical solution: a feed pipe is connected through and fixedly connected to the front end of the tank body, and a discharge pipe is connected through and fixedly connected to the top of the outer ring of the tank body.

[0019] By adopting the above technical solution, materials can be easily placed into the tank through the feed pipe.

[0020] As a further description of the above technical solution: a control panel is provided at the front end of the tank.

[0021] By adopting the above technical solution, the motor and water pump in the device can be easily controlled through the control panel.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. The multifunctional reflux high-temperature steam cooker provided by this utility model firstly avoids the problems of local overheating or uneven mixing by cooperating with the tank body, support, servo motor, stirring rod, first sprocket, chain, rotating rod, drive gear, driven gear, scraper, brush, filter screen, and second sprocket, thereby improving processing quality and efficiency. It realizes a high-temperature transfer mode that diffuses from the core of the material outward, which can significantly shorten the heating time, make the material more evenly heated, and improve the heat transfer efficiency.

[0024] 2. The multifunctional reflux high-temperature steam boiler provided by this utility model significantly reduces water consumption through the cooperation of the processing tank, condensation component, first pipe, limiting block, first water pump, second water pump, second pipe, jacket, steam component, filter plate, and negative pressure fan, meeting the requirements of energy conservation and emission reduction. It can not only prevent materials from deteriorating due to overheating, but also quickly reduce the temperature of the tank to adapt to the needs of different processing stages. It significantly improves the flexibility of equipment temperature control and processing accuracy, avoids production stoppage caused by steam interruption, maintains continuous equipment operation, and improves production efficiency. Attached Figure Description

[0025] Figure 1 This is a perspective view of the present utility model;

[0026] Figure 2 This is a perspective cross-sectional view of the tank body of this utility model;

[0027] Figure 3 This is a perspective cross-sectional view of the driven gear of this utility model;

[0028] Figure 4 This is a sectional perspective view of the processing box of this utility model.

[0029] Legend:

[0030] 1. Base plate; 2. Tank body; 3. Support frame; 4. Servo motor; 5. Stirring rod; 6. First sprocket; 7. Chain; 8. Rotating rod; 9. Drive gear; 10. Driven gear; 11. Scraper; 12. Brush; 13. Filter screen; 14. Second sprocket; 15. Processing tank; 16. Condensation assembly; 17. First pipe; 18. Limiting block; 19. First water pump; 20. Second water pump; 21. Second pipe; 22. Jacket; 23. Steam assembly; 24. Filter plate; 25. Negative pressure fan; 26. Feed pipe; 27. Discharge pipe; 28. Control panel. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0033] Reference Figure 1 This utility model discloses a multifunctional reflux high-temperature steam boiler, including a bottom plate 1, a feed pipe 26 that is connected through and fixed to the front end of the tank body 2, and a discharge pipe 27 that is connected through and fixed to the top of the outer ring of the tank body 2. The discharge pipe 27 facilitates the discharge of raw materials in the tank body 2. A control panel 28 is provided at the front end of the tank body 2, which facilitates the observation of parameters in the device.

[0034] Reference Figure 2 and Figure 3A tank body 2 is fixedly connected to one side of the top of the base plate 1. A bracket 3 is fixedly connected to the top of the tank body 2. A servo motor 4 is fixedly connected to the top of the bracket 3, and the bracket 3 fixes the position of the servo motor 4. A stirring rod 5 is fixedly connected to the output end of the servo motor 4. The drive of the servo motor 4 causes the stirring rod 5 to rotate. A first sprocket 6 is fixedly connected to the top of the outer ring of the stirring rod 5. The rotation of the stirring rod 5 causes the first sprocket 6 to rotate synchronously. A driven gear 10 is rotatably connected through the bottom of the tank body 2, and the top of the driven gear 10 is rotatably connected through the stirring rod 5. The rotation of the stirring rod 5 causes rotation within the driven gear 10. A filter screen 13 is fixedly connected through the top of each driven gear 10. The filter screen 13 can filter the air inside the tank body 2. The bottom of the outer ring of the stirring rod 5 is fixedly connected to... There is a scraper 11, which facilitates scraping the raw materials at the bottom of the tank 2. The inner wall of the scraper 11 is fixedly connected with evenly distributed brushes 12, which facilitates wiping the filter screen 13 and prevents the filter screen 13 from becoming clogged. Limiting blocks 18 are fixedly connected to one side of the outer ring of the tank 2. The top of the top limiting block 18 is rotatably connected to a second sprocket 14. A chain 7 is set between the second sprocket 14 and the first sprocket 6. The chain 7 can make the sprocket rotate synchronously. A rotating rod 8 is fixedly connected to the bottom of the second sprocket 14. The rotation of the second sprocket 14 drives the rotating rod 8 to rotate synchronously. A drive gear 9 is fixedly connected to the bottom of the rotating rod 8. The rotation of the rotating rod 8 drives the drive gear 9 to rotate. A processing box 15 is fixedly connected to the top middle of the bottom plate 1. A reflux assembly is set at the bottom of the inner wall of the processing box 15.

[0035] Reference Figure 4The reflux assembly includes a first water pump 19, which is fixedly connected to one side of the bottom inner wall of the treatment tank 15. The output end of the first water pump 19 passes through and is fixedly connected to the tank body 2. The first water pump 19 transfers the liquid in the treatment tank 15 to the tank body 2. A jacket 22 is provided at the bottom of the inner wall of the tank body 2. The liquid transferred by the first water pump 19 enters the jacket 22 to facilitate cooling of the tank body 2. A first pipe 17 is passed through and fixedly connected to the top of the outer ring of the tank body 2, and one end of the first pipe 17 is passed through and fixedly connected to the treatment tank 15. The first pipe 17 can transfer the steam in the tank body 2 to the treatment tank 15. A second pipe 21 is passed through and fixedly connected to the bottom of one side of the outer ring of the tank body 2, and one end of the second pipe 21 is fixedly connected to the treatment tank 15. The second pipe 21 can transfer the liquid in the jacket 22 to the treatment tank 15. The steam is fed into the processing tank 15. A condensing component 16 is fixedly connected to the other side of the top of the bottom plate 1. The condensing component 16 can condense the steam in the processing tank 15. A steam component 23 is fixedly connected to the rear end of the top of the bottom plate 1. The steam component 23 can generate steam and transfer the steam to the tank 2. A second water pump 20 is fixedly connected to the other side of the bottom of the inner wall of the processing tank 15. The output end of the second water pump 20 passes through and is fixedly connected to the steam component 23. The second water pump 20 can transfer the liquid in the processing tank 15 to the steam component 23. A filter plate 24 is fixedly connected through the middle of the inner wall of the processing tank 15. The filter plate 24 can filter impurities in the gas and facilitate the discharge of the gas. A negative pressure fan 25 is fixedly connected through the rear end of the processing tank 15. The negative pressure fan 25 facilitates the guidance of the steam.

[0036] Working principle: The servo motor 4 starts, and its output drives the stirring rod 5 to rotate, thus stirring the material inside the tank 2. Simultaneously, the first sprocket 6 drives the second sprocket 14, the rotating rod 8, and the drive gear 9 to rotate via the chain 7. The drive gear 9 meshes with the driven gear 10, causing the driven gear 10 and the filter screen 13 to rotate. This, combined with the scraper 11 and brush 12 at the bottom of the stirring rod 5, scrapes and cleans the bottom of the inner wall of the tank 2 and the filter screen 13. Steam is supplied to the stirring rod 5 and the driven gear 10 through the steam assembly 23, providing steam to the inside of the tank 2 from multiple directions, allowing the high temperature to diffuse outward from the core of the material. The steam inside the tank 2 enters the processing chamber 15 through the first pipe 17, and is then condensed by the condensation assembly 16. The gas and liquid in the treatment tank 15 are condensed. The condensed steam produces some water, which falls to the bottom of the treatment tank 15. Because the liquid is condensed by the condenser 16, the temperature of the liquid is lower. The first water pump 19 works to pump the liquid in the treatment tank 15 into the tank 2. The liquid can flow back to the treatment tank 15 through the second pipe 21 to realize the return circulation of cold water, which facilitates the cooling of the temperature in the tank 2. The filter plate 24 filters the liquid in the treatment tank 15. The negative pressure fan 25 assists the gas circulation in the treatment tank 15. If the liquid in the steam assembly 23 is insufficient due to steam dissipation, the second water pump 20 transfers the liquid in the treatment tank 15 to the steam assembly 23 to facilitate the transfer of steam in the tank 2.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multifunctional reflux high-temperature steam cooker, comprising a bottom plate (1), characterized in that: A tank (2) is fixedly connected to one side of the top of the base plate (1). A bracket (3) is fixedly connected to the top of the tank (2). A servo motor (4) is fixedly connected to the top of the bracket (3). A stirring rod (5) is fixedly connected to the output end of the servo motor (4). A first sprocket (6) is fixedly connected to the top of the outer ring of the stirring rod (5). A driven gear (10) is rotatably connected through the bottom of the tank (2). The top of the driven gear (10) is rotatably connected through the stirring rod (5). A filter screen (13) is fixedly connected through the top of each driven gear (10). A filter screen (13) is fixedly connected to the bottom of the outer ring of the stirring rod (5). A scraper (11) is fixedly connected to the inner wall of the scraper (11), and a uniformly distributed brush (12) is fixedly connected to the inner wall of the scraper (11). A limit block (18) is fixedly connected to one side of the outer ring of the tank (2). A second sprocket (14) is rotatably connected to the top of the limit block (18). A chain (7) is provided between the second sprocket (14) and the first sprocket (6). A rotating rod (8) is fixedly connected to the bottom of the second sprocket (14). A drive gear (9) is fixedly connected to the bottom of the rotating rod (8). A processing box (15) is fixedly connected to the middle of the top of the bottom plate (1). A reflux assembly is provided at the bottom of the inner wall of the processing box (15).

2. The multifunctional reflux high-temperature steam cooker according to claim 1, characterized in that: The reflux assembly includes a first water pump (19), which is fixedly connected to one side of the bottom inner wall of the treatment tank (15). The output end of the first water pump (19) is connected to the tank body (2) through and fixedly connected. A jacket (22) is provided at the bottom of the inner wall of the tank body (2). A first pipe (17) is connected through and fixedly connected to the top of the outer ring of the tank body (2), and one end of the first pipe (17) is connected through and fixedly connected to the treatment tank (15).

3. A multifunctional reflux high-temperature steam cooker according to claim 2, characterized in that: A second pipe (21) is connected to the bottom of one side of the outer ring of the tank (2), and one end of the second pipe (21) is fixedly connected to the processing box (15).

4. The multifunctional reflux high-temperature steam cooker according to claim 1, characterized in that: A condenser assembly (16) is fixedly connected to the other side of the top of the base plate (1), and a steam assembly (23) is fixedly connected to the rear end of the top of the base plate (1).

5. A multifunctional reflux high-temperature steam cooker according to claim 2, characterized in that: A second water pump (20) is fixedly connected to the other side of the bottom of the inner wall of the processing tank (15), and the output end of the second water pump (20) is connected to the steam assembly (23) through and fixedly connected.

6. A multifunctional reflux high-temperature steam cooker according to claim 2, characterized in that: A filter plate (24) is fixedly connected through the middle of the inner wall of the treatment box (15), and a negative pressure fan (25) is fixedly connected through the rear end of the treatment box (15).

7. A multifunctional reflux high-temperature steam cooker according to claim 1, characterized in that: The front end of the tank (2) is connected to a feed pipe (26), and the top of the outer ring of the tank (2) is connected to a discharge pipe (27).

8. A multifunctional reflux high-temperature steam cooker according to claim 1, characterized in that: The front end of the tank (2) is equipped with a control panel (28).

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