Variable-inclination aluminum profile processing draining rack

Abstract

This utility model discloses a drain rack for aluminum profile processing with variable tilt angle, relating to the field of drain rack technology. It includes a transport component, a fixing member with a guide hole in its inner wall, a conveying component in its inner cavity, a support member fixed to the bottom of the fixing member, and a driving member fixed to one side of the support member; and a drain assembly. The beneficial effects of this utility model are that, through the innovative design of integrating a self-driven tilt-linked drain structure and an energy self-supply system, it effectively solves the functional limitations and technical deficiencies of relying on externally powered blower equipment. It achieves power-free assisted draining through the hydrodynamic effect generated by dynamic tilt angle adjustment, significantly reducing operating costs and simplifying the operation process. Simultaneously, it constructs an integrated functional system, deeply coordinating the draining process with the profile processing cycle, avoiding the production process fragmentation caused by the intervention of independent equipment.

Description

Technical Field

[0001] This utility model relates to the field of drain rack technology, and in particular to a drain rack for processing aluminum profiles with variable tilt angle. Background Technology

[0002] In the surface treatment process of aluminum profiles, a special drain rack with adjustable tilt angle is required for efficient drainage to ensure that the residual liquid on the profile surface is quickly separated and the overall drying time is reduced.

[0003] Existing tilt-adjustable aluminum profile processing drain racks have technical limitations in their auxiliary drain function design. The drain process relies on an external electrically driven blower. This separate design not only leads to additional energy consumption and increased operating costs, but also requires a separate blower, which occupies space and is cumbersome to operate. The lack of technology in functional integration and energy utilization restricts the automation and energy-saving upgrade of aluminum profile processing draining technology, and affects the compactness and efficiency of the production process. Utility Model Content

[0004] In view of the problems existing in the above-mentioned existing drain racks for processing aluminum profiles with variable tilt angle, this utility model is proposed.

[0005] Therefore, the problem that this utility model aims to solve is that the drainage effect is relatively poor, and a lot of time needs to be spent on the drainage process.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a drain rack for processing aluminum profiles with variable tilt angle, comprising a transport assembly including a fixing member, a guide hole formed in the inner wall of the fixing member, a conveying member disposed in the inner cavity of the fixing member, a support member fixed to the bottom of the fixing member, and a driving member fixed to one side of the support member; and, A draining assembly is disposed within the inner cavity of a transport assembly, including a hanging member slidably connected to the surface of the transport component, and an air jet is provided on one side of the hanging member, the air jet being fixed to the inner wall of a fixing member.

[0007] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the conveying component includes a drive shaft slidably connected to the inner wall of the fixing component, a driven shaft is provided on one side of the drive shaft, a second transmission wheel is sleeved on the surface of both the drive shaft and the driven shaft, and a second transmission belt is sleeved on the surface of the second transmission wheel.

[0008] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the support member includes a first support column fixed to the bottom of the fixing member, a connecting shaft fixed to the bottom of the first support column, a second support column provided at the bottom of the first support column, and an electric push rod embedded in the top of the second support column, the electric push rod being rotatably connected to the surface of the connecting shaft.

[0009] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the driving component includes a support frame fixed to one side of the first support column, a servo motor fixed to the top of the support frame, a drive shaft fixed to the output end of the servo motor, a first transmission wheel sleeved on the surface of the drive shaft and the surface of the drive shaft, and a first transmission belt sleeved on the surface of the first transmission wheel.

[0010] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the hanging component includes a movable sleeve sleeved on the surface of the second transmission belt, a connecting plate fixed on one side of the movable sleeve, a hanging plate fixed on one side of the connecting plate, a hanging hole opened at the top of the hanging plate, and a spring tube fixed at the bottom of the hanging plate.

[0011] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the jetting component includes a connecting shell fixed to the bottom of the fixing component, an electric heating wire fixed to the inner wall of the connecting shell, a connecting tube fixed to the bottom of the connecting shell, and a spring tube fixed to the surface of the connecting shell.

[0012] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the air jet component further includes a guide rail shell fixed to the inner wall of the fixing component, the top of the guide rail shell is provided with an observation hole, and the inner wall of the guide rail shell is fixed with an elastic airbag.

[0013] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, wherein: a contact block is fixed on one side of the elastic airbag, and a one-way air inlet valve is fixed on the top of the elastic airbag.

[0014] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, the inner wall of the guide rail shell is slidably connected with gravity steel balls, and one side of the connecting pipe is fixed to the bottom of the elastic airbag.

[0015] As a preferred embodiment of the adjustable tilt aluminum profile processing drain rack of this utility model, wherein: a limit nozzle is fixed to the inner wall of the hanging hole.

[0016] The beneficial effects of this utility model are as follows: Through the innovative design of integrating a self-driven tilting linkage drainage structure and an energy self-supply system, it effectively solves the functional limitations and technical deficiencies of relying on externally powered blower equipment. It not only eliminates the problems of power consumption and space occupation of separate blower devices, but also achieves power-free assisted drainage through the hydrodynamic effect generated by dynamic tilting adjustment, significantly reducing operating costs and simplifying the operation process. At the same time, it constructs an integrated functional system that deeply coordinates the drainage process with the profile processing cycle, avoiding the production process fragmentation caused by the intervention of independent equipment. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a structural diagram of a drain rack for processing aluminum profiles with variable tilt angles.

[0019] Figure 2 This is a structural diagram of the hanging component for a drain rack used in the processing of aluminum profiles with variable tilt angles.

[0020] Figure 3 Another perspective view of the hanging component of a drain rack for processing aluminum profiles with variable tilt angle.

[0021] Figure 4 Another perspective view of a drain rack for processing aluminum profiles with variable tilt angle.

[0022] Figure 5 This is a top view of a drain rack for processing aluminum profiles with variable tilt angles.

[0023] Figure 6 Drain rack for processing aluminum profiles with variable tilt angle Figure 3 A magnified view of A in the middle.

[0024] Figure 7 Drain rack for processing aluminum profiles with variable tilt angle Figure 4 Enlarged view of B in the middle; Figure 8 This is a side sectional view of a drain rack used for processing aluminum profiles with variable tilt angles.

[0025] In the diagram: 1. Transport component; 11. Fixing component; 12. Conveying component; 12-1. Drive shaft; 12-2. Second transmission wheel; 12-3. Driven shaft; 12-4. Second transmission belt; 13. Support component; 13-1. First support column; 13-2. Connecting shaft; 13-3. Electric push rod; 13-4. Second support column; 14. Guide hole; 15. Drive component; 15-1. Support frame; 15-2. Servo motor; 15-3. First transmission belt; 15-4. Drive shaft; 15- 5. First transmission wheel; 2. Drainage assembly; 21. Hanging component; 21-1. Movable sleeve; 21-2. Spring tube; 21-3. Hanging plate; 21-4. Hanging hole; 21-5. Connecting plate; 21-6. Limiting nozzle; 22. Air jet component; 22-1. Guide rail housing; 22-2. Observation hole; 22-3. Elastic airbag; 22-4. One-way air intake valve; 22-5. Contact block; 22-6. Gravity steel ball; 22-7. Connecting pipe; 22-8. Connecting shell; 22-9. Heating wire. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1 Reference Figure 1 and Figure 2 This is the first embodiment of the present invention. This embodiment provides a drain rack for aluminum profile processing with variable tilt angle. The drain rack for aluminum profile processing with variable tilt angle includes a transport component 1 and a drain component 2.

[0030] Through the innovative design of transport component 1 and drain component 2, the functional limitations and technical deficiencies of relying on externally powered blower equipment are effectively solved. It not only eliminates the problems of power consumption and space occupation of separate blower devices, but also achieves power-free assisted draining through the hydrodynamic effect generated by dynamic adjustment of tilt angle, which significantly reduces operating costs and simplifies the operation process. At the same time, it builds an integrated functional system that deeply coordinates the draining process with the profile processing cycle, avoiding the production process fragmentation caused by the intervention of independent equipment.

[0031] Specifically, the transport component 1 includes a fixing member 11, a guide hole 14 is provided on the inner wall of the fixing member 11, a conveying member 12 is provided in the inner cavity of the fixing member 11, a support member 13 is fixed at the bottom of the fixing member 11, and a driving member 15 is fixed on one side of the support member 13.

[0032] Specifically, the draining component 2 is disposed in the inner cavity of the transport component 1, including a hanging component 21 that is slidably connected to the surface of the conveying component 12, and an air jet component 22 is provided on one side of the hanging component 21, which is fixed to the inner wall of the fixing component 11.

[0033] Example 2 Reference Figures 2-8 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0034] Specifically, the conveying component 12 includes a drive shaft 12-1 that is slidably connected to the inner wall of the fixing component 11. A driven shaft 12-3 is provided on one side of the drive shaft 12-1. A second transmission wheel 12-2 is sleeved on the surface of both the drive shaft 12-1 and the driven shaft 12-3. A second transmission belt 12-4 is sleeved on the surface of the second transmission wheel 12-2.

[0035] When the drive shaft 12-1 rotates, it drives the second transmission belt 12-4 to rotate through the second transmission wheel 12-2. The driven shaft 12-3 rotates synchronously with the transmission belt, forming a stable conveying path. This ensures that the hanging part 21 moves smoothly along the direction of the transmission belt, realizing continuous material conveying. The cooperation between the drive shaft and the driven shaft ensures that the tension of the transmission belt is moderate, avoiding slippage that affects the conveying efficiency.

[0036] Specifically, the support member 13 includes a first support column 13-1 fixed to the bottom of the fixing member 11, a connecting shaft 13-2 fixed to the bottom of the first support column 13-1, a second support column 13-4 provided at the bottom of the first support column 13-1, and an electric push rod 13-3 embedded at the top of the second support column 13-4. The electric push rod 13-3 is rotatably connected to the surface of the connecting shaft 13-2.

[0037] The first support column 13-1 provides bottom support for the fixing component 11. The electric push rod 13-3 is rotatably connected to the first support column 13-1 through the connecting shaft 13-2. When it extends or retracts, the tilt angle of the first support column 13-1 can be adjusted, thereby changing the height and angle of the fixing component 11 to adapt to different conveying scenarios. The second support column 13-4 provides a stable base for the electric push rod to ensure that the adjustment process is safe and reliable.

[0038] Specifically, the driving component 15 includes a support frame 15-1 fixed to one side of the first support column 13-1. A servo motor 15-2 is fixed to the top of the support frame 15-1. A drive shaft 15-4 is fixed to the output end of the servo motor 15-2. A first transmission wheel 15-5 is sleeved on the surface of the drive shaft 15-4 and the surface of the drive shaft 12-1. A first transmission belt 15-3 is sleeved on the surface of the first transmission wheel 15-5.

[0039] The support frame 15-1 securely mounts the servo motor 15-2. The servo motor drives the first transmission wheel 15-5 to rotate through the drive shaft 15-4. The first transmission belt 15-3 transmits power to the first transmission wheel of the drive shaft 12-1, thereby driving the drive shaft. The precise control of the servo motor makes the speed of the drive shaft adjustable to meet different conveying speed requirements.

[0040] Specifically, the mounting component 21 includes a movable sleeve 21-1 fitted onto the surface of the second transmission belt 12-4. A connecting plate 21-5 is fixed to one side of the movable sleeve 21-1, and a mounting plate 21-3 is fixed to one side of the connecting plate 21-5. A mounting hole 21-4 is provided at the top of the mounting plate 21-3, and a spring tube 21-2 is fixed at the bottom of the mounting plate 21-3.

[0041] The movable sleeve 21-1 moves with the second transmission belt 12-4, and drives the hanging plate 21-3 to move synchronously through the connecting plate 21-5. The hanging hole 21-4 is used to hang materials. The spring tube 21-2 can move with the hanging plate and transport gas. Its elasticity adapts to the position change of the hanging plate and avoids damage to the pipeline by pulling.

[0042] Specifically, the jet component 22 includes a connecting shell 22-8 fixed to the bottom of the fixing component 11, an electric heating wire 22-9 fixed to the inner wall of the connecting shell 22-8, a connecting pipe 22-7 fixed to the bottom of the connecting shell 22-8, and a spring tube 21-2 fixed to the surface of the connecting shell 22-8.

[0043] The connecting shell 22-8 gathers the gas and heats it through the heating wire 22-9, giving the ejected gas a certain temperature and improving the cleaning or drying effect. The connecting pipe 22-7 delivers the gas to the relevant components. The spring tube 21-2 is connected to the connecting shell to ensure that the gas is stably delivered to the mounting plate, realizing the coordination of the jet function and the delivery action.

[0044] Specifically, the jet component 22 also includes a guide rail housing 22-1 fixed to the inner wall of the fixing component 11. An observation hole 22-2 is provided on the top of the guide rail housing 22-1, and an elastic airbag 22-3 is fixed to the inner wall of the guide rail housing 22-1.

[0045] The guide rail housing 22-1 provides protection and guidance for the internal components, the observation hole 22-2 facilitates observation of the internal status, the elastic airbag 22-3 can store gas, and release gas to form an airflow when compressed, providing an air source for the jet function. Its elastic properties ensure that the gas can be quickly discharged and autonomously reset to inhale.

[0046] Specifically, a contact block 22-5 is fixed on one side of the elastic airbag 22-3, and a one-way air intake valve 22-4 is fixed on the top of the elastic airbag 22-3.

[0047] When the contact block 22-5 is triggered by an external force, it squeezes the elastic airbag 22-3 to expel gas. The one-way air intake valve 22-4 ensures that the airbag only draws in air from the outside, avoids gas backflow, and ensures that there is enough gas in the airbag to reserve power for the next jet. The setting of the contact block allows the jet action to be triggered as needed.

[0048] Specifically, gravity steel balls 22-6 are slidably connected to the inner wall of the guide rail housing 22-1, and one side of the connecting pipe 22-7 is fixed to the bottom of the elastic airbag 22-3.

[0049] When the gravity steel ball 22-6 slides inside the guide rail housing 22-1, it impacts the contact block 22-5, triggering the elastic airbag 22-3 to exhaust gas. The connecting pipe 22-7 transports the gas discharged from the airbag to the connecting shell 22-8, realizing the directional transmission of gas. The sliding of the gravity steel ball can be triggered by actions such as tilting the device, so that the timing of the air jet is matched with the delivery state.

[0050] Specifically, the inner wall of the mounting hole 21-4 is fixed with a limit nozzle 21-6.

[0051] The limiting nozzle 21-6 directs the gas delivered by the spring tube 21-2 to the material in the hanging hole for precise cleaning or drying. Its limiting design ensures stable airflow direction and avoids gas dispersion that could affect the effect. When used with the hanging hole, the material can be treated with airflow while it is in the hanging state, thus improving work efficiency.

[0052] During use, the operator hangs the aluminum profile upside down on the mounting plate 21-3 through the mounting hole 21-4 of the mounting component 21. The limiting nozzle 21-6 on the inner wall of the mounting hole 21-4 plays a guiding role during the installation of the aluminum profile, ensuring that the aluminum profile is hung stably. At the same time, the spring tube 21-2 at the bottom of the mounting plate 21-3 is connected to the connecting shell 22-8 of the jet component 22, preparing for subsequent jetting.

[0053] When aluminum profiles need to be transported, the user starts the servo motor 15-2 of the drive component 15. The servo motor 15-2 drives the drive shaft 15-4 to rotate. The first transmission wheel 15-5 on the surface of the drive shaft 15-4 drives the drive shaft 12-1 to rotate through the first transmission belt 15-3. The drive shaft 12-1 drives the driven shaft 12-3 to rotate synchronously through the second transmission wheel 12-2 and the second transmission belt 12-4. This causes the movable sleeve 21-1, which is fitted on the surface of the second transmission belt 12-4, to move the connecting plate 21-5 and the hanging plate 21-3 along the inner cavity of the fixing component 11, thereby realizing the transportation of aluminum profiles.

[0054] During transportation, if the drainage angle needs to be adjusted, the user can activate the electric push rod 13-3 of the support component 13 through the external controller. The electric push rod 13-3 on one side extends, pushing the first support column 13-1 to lift upward around the connecting shaft 13-2, while the second support column 13-4 on the other side remains stationary, causing the fixing component 11 to tilt. At this time, the gravity steel ball 22-6 in the guide rail housing 22-1 rolls with the change of tilt angle, squeezing the elastic airbag 22-3. The gas in the elastic airbag 22-3 enters the connecting shell 22-8 through the connecting pipe 22-7.

[0055] The heating wire 22-9 inside the connecting shell 22-8 heats the gas. The heated gas is then transported to the limiting nozzle 21-6 through the spring tube 21-2 and sprayed out from the limiting nozzle 21-6 to blow air onto the surface of the inverted aluminum profile, helping to drain moisture and accelerate drying. When the elastic airbag 22-3 resets, it draws in outside air through the one-way air inlet valve 22-4 to complete the air replenishment. The entire device achieves convenient hanging, tilting transportation, and efficient water draining and drying of aluminum profiles through the above principle.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A drain rack for processing aluminum profiles with variable tilt angle, characterized in that: include, The transport assembly (1) includes a fixing member (11), the inner wall of which is provided with a guide hole (14), a conveying member (12) is provided in the inner cavity of the fixing member (11), a support member (13) is fixed to the bottom of the fixing member (11), and a driving member (15) is fixed to one side of the support member (13); and, The drain assembly (2) is located in the inner cavity of the transport assembly (1) and includes a hanging member (21) that is slidably connected to the surface of the conveyor (12). A jetting member (22) is provided on one side of the hanging member (21), and the jetting member (22) is fixed to the inner wall of the fixing member (11).

2. The adjustable-angle aluminum profile processing drain rack as described in claim 1, characterized in that: The conveying component (12) includes a drive shaft (12-1) that is slidably connected to the inner wall of the fixing component (11). A driven shaft (12-3) is provided on one side of the drive shaft (12-1). A second transmission wheel (12-2) is sleeved on the surface of both the drive shaft (12-1) and the driven shaft (12-3). A second transmission belt (12-4) is sleeved on the surface of the second transmission wheel (12-2).

3. The adjustable-angle aluminum profile processing drain rack as described in claim 2, characterized in that: The support member (13) includes a first support column (13-1) fixed to the bottom of the fixing member (11), a connecting shaft (13-2) fixed to the bottom of the first support column (13-1), a second support column (13-4) provided at the bottom of the first support column (13-1), and an electric push rod (13-3) embedded at the top of the second support column (13-4). The electric push rod (13-3) is rotatably connected to the surface of the connecting shaft (13-2).

4. The adjustable-angle aluminum profile processing drain rack as described in claim 3, characterized in that: The driving component (15) includes a support frame (15-1) fixed to one side of the first support column (13-1). A servo motor (15-2) is fixed to the top of the support frame (15-1). A drive shaft (15-4) is fixed to the output end of the servo motor (15-2). A first transmission wheel (15-5) is sleeved on the surface of the drive shaft (15-4) and the surface of the drive shaft (12-1). A first transmission belt (15-3) is sleeved on the surface of the first transmission wheel (15-5).

5. The adjustable-angle aluminum profile processing drain rack as described in claim 4, characterized in that: The hanging component (21) includes a movable sleeve (21-1) fitted onto the surface of the second transmission belt (12-4). A connecting plate (21-5) is fixed to one side of the movable sleeve (21-1), and a hanging plate (21-3) is fixed to one side of the connecting plate (21-5). A hanging hole (21-4) is provided at the top of the hanging plate (21-3), and a spring tube (21-2) is fixed to the bottom of the hanging plate (21-3).

6. The adjustable-angle aluminum profile processing drain rack as described in claim 5, characterized in that: The jet component (22) includes a connecting shell (22-8) fixed to the bottom of the fixing component (11), an electric heating wire (22-9) fixed to the inner wall of the connecting shell (22-8), a connecting pipe (22-7) fixed to the bottom of the connecting shell (22-8), and a spring tube (21-2) fixed to the surface of the connecting shell (22-8).

7. The adjustable-angle aluminum profile processing drain rack as described in claim 6, characterized in that: The jet component (22) also includes a guide rail housing (22-1) fixed to the inner wall of the fixing component (11). The top of the guide rail housing (22-1) is provided with an observation hole (22-2), and an elastic airbag (22-3) is fixed to the inner wall of the guide rail housing (22-1).

8. The adjustable-angle aluminum profile processing drain rack as described in claim 7, characterized in that: A contact block (22-5) is fixed on one side of the elastic airbag (22-3), and a one-way air intake valve (22-4) is fixed on the top of the elastic airbag (22-3).

9. The adjustable-angle aluminum profile processing drain rack as described in claim 8, characterized in that: The inner wall of the guide rail housing (22-1) is slidably connected with gravity steel balls (22-6), and one side of the connecting tube (22-7) is fixed to the bottom of the elastic airbag (22-3).

10. The adjustable-angle aluminum profile processing drain rack as described in claim 9, characterized in that: The inner wall of the mounting hole (21-4) is fixed with a limit nozzle (21-6).

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