A pressure sensitive resistor sheet drying device

CN224623393UActive Publication Date: 2026-08-11CHANGZHOU TAIJIE LIGHTNING PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]针对现有技术的不足,本申请提供了一种压敏电阻片烘干装置,克服了现有技术的不足,旨在解决现有技术中的现有的压敏电阻片烘干装置往往不能对压敏电阻片进行两面烘干,在单面烘干后需要工作人员对其进行翻面,烘干效率相对较低,使用时比较不便的问题

Benefits of technology

1.通过设置传送机构,在使用时,将压敏片电阻放置于烘干输送带的上方,在进入烘干槽的内部后,烘干箱会对压敏片电阻的上方进行快速的烘干,在压敏片电阻不断的向前移动的过程中,底部的红外加热片会持续的发热,烘干输送带的内部开设有多组贯穿孔,这样红外加热片能够对压敏片电阻的底部进行烘干,烘干完成的压敏片电阻会在冷却输送带的顶部被冷却组件进行快速的冷却,这样设置烘干箱可以与底部烘干装置之间进行快速的配合,实现对压敏片电阻的两面同时烘干的效果,进一步的提升烘干的效率,后续无须工作人员进行翻转,在使用时更加方便,提升装置实用性。

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Abstract

This application discloses a varistor drying device, belonging to the field of varistor production technology. It includes a drying frame with a drying trough above it. A drying chamber is fixedly connected to the top of the drying frame. A conveying mechanism is rotatably connected inside the drying trough, including a drying conveyor belt with multiple through holes inside. A cooling frame is located at one end of the drying frame, with a cooling conveyor belt rotatably connected to its top. Multiple cooling components, each including a movable frame, are located above the cooling frame. In use, the drying chamber can quickly coordinate with the bottom drying device to simultaneously dry both sides of the varistor, further improving drying efficiency. Subsequent flipping by personnel is unnecessary, making it more convenient and enhancing the device's practicality.
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Description

Technical Field

[0001] This application relates to the field of varistor manufacturing technology, and in particular to a varistor drying device. Background Technology

[0002] A surface-mount varistor is a type of varistor. It is an electrical surge protection device made using a zinc oxide nonlinear resistive element as its core. The zinc oxide nonlinear resistive element is a compound semiconductor element made using ceramic technology with zinc oxide as the main material and the addition of various other trace elements. After being coated with solder paste, the varistor chip is sent to a drying device for drying, and the dried varistor chip is cooled by a fan.

[0003] Existing varistor drying equipment often cannot dry both sides of the varistor. After drying one side, it needs to be turned over by the operator, which results in relatively low drying efficiency and inconvenience in use. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a varistor drying device that overcomes the deficiencies of existing technologies. It aims to solve the problem that existing varistor drying devices often cannot dry both sides of the varistor, requiring workers to flip it after drying only one side, resulting in relatively low drying efficiency and inconvenience during use.

[0005] To achieve the above objectives, this application provides the following technical solution: a varistor drying device, comprising a drying frame, a drying trough above the drying frame, a drying chamber fixedly connected to the top of the drying frame, a conveying mechanism rotatably connected inside the drying trough, the conveying mechanism including a drying conveyor belt, the drying conveyor belt having multiple sets of through holes inside, a cooling frame at one end of the drying frame, a cooling conveyor belt rotatably connected to the top of the cooling frame, multiple sets of cooling components above the cooling frame, each of the multiple cooling components including a movable frame, multiple sets of cooling fans inside the movable frame, a bottom drying device inside the drying trough, the bottom drying device including a first fixed frame, multiple sets of infrared heating elements above the first fixed frame, and the bottom drying device located inside the conveying mechanism.

[0006] By adopting the above technical solution and setting up a conveying mechanism, the varistor is placed above the drying conveyor belt during use. After entering the drying tank, the drying chamber quickly dries the top of the varistor. As the varistor moves forward, the infrared heating element at the bottom continuously heats up. The drying conveyor belt has multiple through holes, allowing the infrared heating element to dry the bottom of the varistor. After drying, the varistor is quickly cooled by the cooling component at the top of the cooling conveyor belt. This drying chamber can quickly coordinate with the bottom drying device to achieve simultaneous drying of both sides of the varistor, further improving drying efficiency. Subsequent turning by operators is unnecessary, making it more convenient to use and enhancing the practicality of the device.

[0007] As a preferred technical solution of this application, two sets of sliding grooves are provided on the upper part of the cooling frame, and four sets of fixed rods are provided at the bottom of the movable frame. Each of the four sets of fixed rods is provided with a slider, and the slider is slidably connected to the sliding groove.

[0008] By adopting the above technical solution and setting the slide groove, the position of the cooling component can be easily changed during use, better matching it with the pressure-sensitive resistor that needs to be cooled, making it more convenient during infusion and improving the practicality of the device.

[0009] As a preferred technical solution of this application, two sets of supports are provided on one side of the cooling frame, and a bearing plate is fixedly connected to the bottom of each set of supports.

[0010] By adopting the above technical solution and setting up a bracket, the collection box can be placed directly on top of the support plate during use, which can better collect the varistor resistors and make it more convenient to use.

[0011] As a preferred technical solution of this application, a control panel is provided on one side of the drying rack, and the control panel is electrically connected to the bottom drying device, the cooling rack, the cooling component and the drying chamber.

[0012] By adopting the above technical solution and setting up a control panel, the device can be better controlled during use, and the drying temperature data can be adjusted, making it more convenient to use and improving the practicality of the device.

[0013] As a preferred technical solution of this application, both ends of the drying oven are provided with mounting slots, and the interior of each mounting slot is provided with a shielding and protective component. The shielding and protective component includes a second fixing frame, and the interior of the second fixing frame is provided with a shielding curtain.

[0014] By adopting the above technical solution and setting up the installation slot, the drying tank can be shielded during use, ensuring a stable internal temperature, reducing heat loss, and improving drying efficiency.

[0015] As a preferred technical solution of this application, a connecting plate is provided on one side of the cooling frame, and the other side of the connecting plate is located on one side of the conveying mechanism.

[0016] By adopting the above technical solution and setting a connecting plate, the stability of the pressure-sensitive resistor entering the cooling conveyor belt from above the conveying mechanism is ensured during use, thus improving the practicality of the device.

[0017] As a preferred technical solution of this application, the drying conveyor belt is provided with guards on both sides, and the drying frame is provided with observation windows on both sides.

[0018] By adopting the above technical solution and setting the protective edge, the overall stability of the drying conveyor belt can be ensured when transporting the varistor resistor, preventing the varistor resistor from falling off. The observation window allows for external observation of the drying effect, making it more convenient to use.

[0019] As a preferred technical solution of this application, the bottom of both the drying frame and the cooling frame are provided with multiple sets of support legs.

[0020] By adopting the above technical solution and setting out support legs, the overall load-bearing capacity, overall stability, and practicality of the device can be improved during use.

[0021] The beneficial effects of this application are: 1. By setting up a conveyor mechanism, the varistor is placed above the drying conveyor belt during use. After entering the drying chamber, the drying chamber quickly dries the top of the varistor. As the varistor moves forward, the infrared heating element at the bottom continuously heats up. The drying conveyor belt has multiple through holes, allowing the infrared heating element to dry the bottom of the varistor. After drying, the varistor is quickly cooled by the cooling component at the top of the cooling conveyor belt. This drying chamber can quickly coordinate with the bottom drying device to achieve simultaneous drying of both sides of the varistor, further improving drying efficiency. Subsequent flipping by operators is unnecessary, making it more convenient to use and enhancing the practicality of the device.

[0022] 2. By setting a sliding groove, the position of the cooling component can be easily changed during use, better matching it with the pressure-sensitive resistor that needs to be cooled, making it more convenient during infusion and improving the practicality of the device. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall front structure of this application; Figure 2 This is a schematic diagram of the overall rear structure of this application; Figure 3 This is a schematic diagram of the internal structure of the dryer frame in this application; Figure 4 This is a schematic diagram of the cooling frame structure of this application; Figure 5 This is a schematic diagram of the transmission mechanism structure of this application.

[0024] In the diagram: 1. Drying frame; 101. Drying trough; 102. Observation window; 103. Support leg; 2. Cooling frame; 201. Slide chute; 202. Cooling conveyor belt; 203. Connecting plate; 204. Support; 205. Bearing plate; 3. Drying box; 302. Mounting slot; 4. Conveying mechanism; 401. Drying conveyor belt; 402. Through hole; 403. Edge protector; 5. Bottom drying device; 501. First fixed frame; 502. Infrared heating element; 6. Cooling assembly; 601. Moving frame; 602. Fixed rod; 603. Cooling fan; 604. Sliding block; 7. Shielding and protective assembly; 701. Second fixed frame; 702. Shielding curtain; 8. Control panel. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0026] Reference Figure 1-5A varistor drying device includes a drying frame 1, a drying trough 101 on top of the drying frame 1, a drying chamber 3 fixedly connected to the top of the drying frame 1, a conveying mechanism 4 rotatably connected inside the drying trough 101, the conveying mechanism 4 including a drying conveyor belt 401, the drying conveyor belt 401 having multiple sets of through holes 402 inside, a cooling frame 2 at one end of the drying frame 1, a cooling conveyor belt 202 rotatably connected to the top of the cooling frame 2, multiple sets of cooling components 6 above the cooling frame 2, each set of cooling components 6 including a movable frame 601, multiple sets of cooling fans 603 inside the movable frame 601, a bottom drying device 5 inside the drying trough 101, the bottom drying device 5 including a first fixed frame 501, multiple sets of infrared heating elements 502 above the first fixed frame 501, and the bottom drying device 5 located inside the conveying mechanism 4. Two sets of supports 204 are provided on one side of the cooling frame 2, and a bearing plate 205 is fixedly connected to the bottom of each set of supports 204.

[0027] By setting up the conveyor mechanism 4, during use, the varistor is placed above the drying conveyor belt 401. After entering the drying tank 101, the drying chamber 3 quickly dries the top of the varistor. As the varistor moves forward, the infrared heating element 502 at the bottom continuously heats up. Multiple through holes 402 are opened inside the drying conveyor belt 401, allowing the infrared heating element 502 to dry the bottom of the varistor. After drying, the varistor is quickly cooled by the cooling component 6 at the top of the cooling conveyor belt 202. This arrangement allows the drying chamber 3 to quickly coordinate with the bottom drying device 5, achieving simultaneous drying of both sides of the varistor, further improving drying efficiency. Subsequent flipping by personnel is unnecessary, making it more convenient to use and enhancing the device's practicality. By setting up the bracket 204, the collection box can be placed directly on top of the support plate 205 during use, allowing for better collection of the varistor and further enhancing convenience.

[0028] Reference Figure 1-5Two sets of sliding grooves 201 are provided above the cooling frame 2. Four sets of fixed rods 602 are provided at the bottom of the movable frame 601, and sliders 604 are provided at the bottom of each of the four sets of fixed rods 602. The sliders 604 are slidably connected to the sliding grooves 201. A control panel 8 is provided on one side of the drying frame 1. The control panel 8 is electrically connected to the bottom drying device 5, the cooling frame 2, the cooling assembly 6, and the drying chamber 3. A connecting plate 203 is provided on one side of the cooling frame 2, and the other side of the connecting plate 203 is located on one side of the conveying mechanism 4. The sliding grooves 201... 01. During use, the position of the cooling component 6 can be easily changed to better match the pressure-sensitive resistor that needs to be cooled, making it more convenient during infusion and improving the practicality of the device; by setting the control panel 8, the device can be better controlled during use, and the drying temperature data can be adjusted, making it more convenient during use and improving the practicality of the device; by setting the connecting plate 203, the stability of the pressure-sensitive resistor entering the cooling conveyor belt 202 from above the conveying mechanism 4 is ensured during use, improving the practicality of the device.

[0029] Reference Figure 1-5 The drying chamber 3 has mounting slots 302 at both ends, and each mounting slot 302 has a shielding and protective component 7 inside. The shielding and protective component 7 includes a second fixing frame 701, and a shielding curtain 702 is installed inside the second fixing frame 701. By setting the mounting slots 302, the drying chamber 101 can be shielded during use, ensuring a stable internal temperature, reducing heat loss, and improving drying efficiency. The drying conveyor belt 401 has guardrails 403 on both sides, and the drying frame 1 has guardrails 403 on both sides. The observation window 102, with its protective edge 403, ensures the overall stability of the drying conveyor belt 401 when transporting the varistor resistor, preventing the resistor from falling off. The observation window 102 allows for external observation of the drying effect, making it more convenient to use. Both the drying frame 1 and the cooling frame 2 have multiple sets of support legs 103 at their bottoms. These support legs 103 enhance the overall load-bearing capacity, stability, and practicality of the device.

[0030] Working principle: By setting up the conveyor mechanism 4, the pressure-sensitive resistor is placed above the drying conveyor belt 401 during use. After entering the drying tank 101, the drying box 3 will quickly dry the top of the pressure-sensitive resistor. As the pressure-sensitive resistor moves forward, the infrared heating element 502 at the bottom will continuously heat up. The drying conveyor belt 401 has multiple sets of through holes 402, so that the infrared heating element 502 can dry the bottom of the pressure-sensitive resistor. After drying, the pressure-sensitive resistor will be quickly cooled by the cooling component 6 at the top of the cooling conveyor belt 202. This setting allows the drying box 3 to quickly cooperate with the bottom drying device 5 to achieve the effect of drying both sides of the pressure-sensitive resistor at the same time, further improving the drying efficiency. Afterwards, there is no need for the operator to flip it over, making it more convenient to use and improving the practicality of the device. By setting up the slide 201, the position of the cooling component 6 can be easily changed during use to better match the pressure-sensitive resistor that needs to be cooled, making it more convenient during infusion and improving the practicality of the device. Among them, by setting the bracket 204, the collection box can be placed directly on the top of the support plate 205 during use, which can better collect the varistor resistors and make it more convenient to use. By setting the control panel 8, the device can be better controlled during use, and the drying temperature data can be adjusted, making it more convenient to use and improving the practicality of the device. Meanwhile, by setting the mounting slot 302, the drying tank 101 can be shielded during use, ensuring that the internal temperature of the drying tank 101 is stable, reducing heat loss, and improving drying efficiency. In addition, by setting the connecting plate 203, the stability of the varistor as it enters the cooling conveyor belt 202 from above the conveying mechanism 4 is ensured during use, improving the practicality of the device. By setting the guard edge 403, the overall stability of the drying conveyor belt 401 is ensured when conveying the varistor during use, preventing the varistor from falling off. The observation window 102 allows for external observation of the drying effect, making it more convenient to use. By setting the support legs 103, the overall load-bearing capacity is improved, the overall stability is enhanced, and the practicality of the device is further improved.

[0031] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A pressure sensitive resistor sheet drying device comprising a drying rack (1), characterized in that, A drying trough (101) is provided above the drying rack (1). A drying box (3) is fixedly connected to the top of the drying rack (1). A conveying mechanism (4) is rotatably connected inside the drying trough (101). The conveying mechanism (4) includes a drying conveyor belt (401). Multiple sets of through holes (402) are provided inside the drying conveyor belt (401). A cooling rack (2) is provided at one end of the drying rack (1). A cooling conveyor belt (202) is rotatably connected to the top of the cooling rack (2). Multiple cooling components (6) are arranged above the frame (2). Each cooling component (6) includes a movable frame (601). Multiple cooling fans (603) are arranged inside the movable frame (601). A bottom drying device (5) is arranged inside the drying tank (101). The bottom drying device (5) includes a first fixed frame (501). Multiple infrared heating elements (502) are arranged above the first fixed frame (501). The bottom drying device (5) is located inside the conveying mechanism (4).

2. The pressure sensitive resistor sheet drying device according to claim 1, wherein Two sets of sliding grooves (201) are provided on the upper part of the cooling frame (2), and four sets of fixed rods (602) are provided at the bottom of the movable frame (601). Each of the four sets of fixed rods (602) is provided with a slider (604) at the bottom, and the slider (604) is slidably connected to the sliding groove (201).

3. The pressure sensitive resistor sheet drying device according to claim 1, wherein Two sets of supports (204) are provided on one side of the cooling frame (2), and a bearing plate (205) is fixedly connected to the bottom of both sets of supports (204).

4. The pressure sensitive resistor sheet drying apparatus according to claim 1, wherein A control panel (8) is provided on one side of the drying rack (1), and the control panel (8) is electrically connected to the bottom drying device (5), the cooling rack (2), the cooling component (6) and the drying box (3).

5. The varistor drying device according to claim 1, characterized in that, The drying box (3) is provided with mounting slots (302) at both ends. Each mounting slot (302) is provided with a shielding and protective component (7). The shielding and protective component (7) includes a second fixing frame (701). The second fixing frame (701) is provided with a shielding curtain (702).

6. The varistor drying device according to claim 1, characterized in that, A connecting plate (203) is provided on one side of the cooling frame (2), and the other side of the connecting plate (203) is located on one side of the conveying mechanism (4).

7. The varistor drying device according to claim 1, characterized in that, The drying conveyor belt (401) is provided with guardrails (403) on both sides, and the drying frame (1) is provided with observation windows (102) on both sides.

8. The varistor drying device according to claim 1, characterized in that, The bottom of both the drying rack (1) and the cooling rack (2) is provided with multiple sets of support legs (103).