An alloy baking apparatus
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]现有的合金烘烤装置在实际操作过程中存在效率瓶颈,其运行模式仍依赖人工干预——作业人员需在每次烘烤前手动将合金产品逐一摆放在烘烤架表面,待烘烤程序结束后,又需重复取下已加工产品并重新装载新批次的操作流程
[0014]本实用新型,伸缩杆收缩时通过活动架带动两个推板横向运动,两个推板推动上料架表面的合金放置架运动至烘烤架的表面,当合金放置架带动卡槽运动至固定孔的正下方时转动螺杆,螺杆转动时通过活动块向下运动,活动块通过对接杆带动插杆向下运动并贯穿卡槽与固定孔时,这样可将合金放置架的位置固定,
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Figure CN224623430U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of alloy baking, and specifically relates to an alloy baking device. Background Technology
[0002] Alloy baking equipment, as a key industrial heating device, works by efficiently and uniformly heating alloy materials through a high-temperature hot air circulation system or direct flame injection. This device can precisely control heating temperature and time, effectively achieving material dehydration and drying, preheating, and homogenization of the internal temperature field, thereby improving the quality and stability of subsequent alloy processing. With its reliable performance and wide applicability, alloy baking equipment has become an indispensable production auxiliary device in industries such as steel smelting, non-ferrous metal rolling, and precision manufacturing of automotive parts.
[0003] Existing alloy baking equipment suffers from efficiency bottlenecks in actual operation, as its operation still relies on manual intervention. Operators must manually place the alloy products one by one on the baking rack before each baking cycle, and repeat the process of removing the processed products and reloading the new batch after the baking cycle is completed. This intermittent manual loading and unloading method not only increases the operation time but also leads to an increased equipment idle rate due to frequent process connections, ultimately restricting the overall baking efficiency of alloy products.
[0004] Therefore, this utility model provides an alloy baking device to solve the problem of low baking efficiency of alloy products. Utility Model Content
[0005] To achieve the above objectives, the present invention provides the following technical solution: an alloy baking device, comprising a baking assembly, a feeding assembly mounted on the side surface of the baking assembly, an alloy placement rack for placing alloy products on the surface of the feeding assembly, a fixing assembly for fixing the alloy placement rack mounted on the surface of the baking assembly, and a feeding assembly for discharging materials on the other side of the baking assembly.
[0006] The baking assembly includes a baking oven, a heating element, a guide rail, a cabinet door, a baking rack, and a drive unit. The opening of the baking oven is fitted with a cabinet door. The bottom and side walls of the inner wall of the baking oven are fitted with heating elements. The interior of the baking oven is connected to a guide rail extending to the outside. A baking rack is fitted on the upper surface of the guide rail. A drive unit connected to the guide rail is fitted on the bottom side of the baking rack.
[0007] As a preferred embodiment of the alloy baking device of this utility model, the baking rack is provided with two horizontally arranged partitions.
[0008] In a preferred embodiment of the alloy baking device of this utility model, the feeding assembly includes a feeding rack, a side frame, a first guide rod, a movable frame, a telescopic rod, and a push plate. The feeding rack is connected to the side surface of the guide rail, the side frame is connected to the side surface of the feeding rack, the first guide rod is connected to the feeding rack, the movable frame is sleeved on the surface of the first guide rod, the telescopic rod connected to the movable frame is connected to the bottom side surface of the feeding rack, and two push plates are connected to the end of the movable frame.
[0009] As a preferred embodiment of the alloy baking device of this utility model, the feeding rack is provided with two partitions that are level with the height of the baking rack partitions, and the two push plates are respectively attached to the upper surfaces of the two partitions of the feeding rack.
[0010] In a preferred embodiment of the alloy baking device of this utility model, the fixing component includes a slot, a fixing hole, a mounting plate, a bearing, a screw, a movable block, a second guide rod, a connecting rod, and insert rods. The side surface of the alloy placement rack has a slot, the surface of the feeding rack has a fixing hole, the side surface of the feeding rack is connected to the mounting plate, the side surface of the mounting plate is fitted with a bearing, the bearing is internally connected to a screw, the surface of the screw is fitted with a threaded movable block, the inside of the movable block is internally connected to a second guide rod connected to the mounting plate, the side surface of the movable block is connected to a connecting rod, and the side surface of the connecting rod is connected to two sets of insert rods.
[0011] In a preferred embodiment of the alloy baking device of this utility model, the distance between the two insert rods is the same as the distance between the two partitions of the baking rack.
[0012] As a preferred embodiment of the alloy baking device of this utility model, the feeding assembly includes two sets of transmission belts, and the heights of the two sets of transmission belts are respectively level with the heights of the two partitions of the baking rack.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] In this invention, when the telescopic rod retracts, it drives two push plates to move laterally via a movable frame. The two push plates push the alloy placement rack on the surface of the feeding rack to the surface of the baking rack. When the alloy placement rack moves the slot directly below the fixing hole, the screw is rotated. As the screw rotates, it moves downward through a movable block. The movable block, through a connecting rod, drives the insert rod downward and through the slot and fixing hole, thus fixing the position of the alloy placement rack.
[0015] Next, the baking rack is driven into the baking oven by the drive unit for baking. Then, the baking rack is driven to reset by the drive unit. At the same time, two alloy placement racks are placed on the two partition surfaces of the loading rack, and alloy products are placed on the surface of the alloy placement racks. Then, when the telescopic rod retracts, it drives the movable frame and two push plates to push the two unbaked alloy placement racks to move laterally. When the two sets of unbaked alloy placement racks move laterally, they can push the two baked alloy placement racks to move laterally to the surface of the unloading component and transfer them, thereby improving the baking efficiency of alloy products. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the baking component structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the feeding component structure of this utility model;
[0020] Figure 4 This is a cross-sectional view of the connection structure between the alloy placement rack, fixing components, and loading rack of this utility model;
[0021] Figure 5 This is a schematic diagram of the fixing component structure of this utility model;
[0022] Figure 6 For the present utility model Figure 4 Schematic diagram of the structure at point A in the middle.
[0023] In the diagram: 1. Baking assembly; 101. Baking oven; 102. Heating unit; 103. Guide rail; 104. Cabinet door; 105. Baking rack; 106. Drive unit; 2. Feeding assembly; 201. Feeding rack; 202. Side rack; 203. First guide rod; 204. Movable rack; 205. Telescopic rod; 206. Push plate; 3. Alloy placement rack; 4. Fixing assembly; 401. Slot; 402. Fixing hole; 403. Mounting plate; 404. Bearing; 405. Screw; 406. Movable block; 407. Second guide rod; 408. Connecting rod; 409. Inserting rod; 5. Unloading assembly. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] This utility model relates to an alloy baking device, such as... Figures 1-6 As shown, the baking assembly includes a baking component 1, a feeding component 2 is mounted on the side surface of the baking assembly 1, an alloy placement rack 3 for placing alloy products is provided on the surface of the feeding component 2, a fixing component 4 for fixing the alloy placement rack 3 is mounted on the surface of the baking assembly 1, and a feeding component 5 for discharging is provided on the other side of the baking assembly 1.
[0026] Baking assembly 1 includes a baking oven 101, a heating element 102, a guide rail 103, a cabinet door 104, a baking rack 105, and a drive unit 106. The cabinet door 104 is installed at the opening of the baking oven 101. The heating element 102 is installed on the bottom and side walls of the inner wall of the baking oven 101. The guide rail 103 extending to the outside is connected inside the baking oven 101. The baking rack 105 is installed on the upper surface of the guide rail 103. The drive unit 106 connected to the guide rail 103 is installed on the bottom side of the baking rack 105.
[0027] The baking rack 105 is equipped with two horizontally arranged partitions. By setting the baking rack 105 with double partitions, the storage capacity of alloy products can be increased, thereby improving the baking efficiency of the device.
[0028] Furthermore, the feeding assembly 2 includes a feeding frame 201, a side frame 202, a first guide rod 203, a movable frame 204, a telescopic rod 205, and push plates 206. The feeding frame 201 is connected to the side surface of the guide rail 103. The side frame 202 is connected to the side surface of the feeding frame 201. The first guide rod 203, which is connected to the feeding frame 201, is connected to the side surface of the side frame 202. The movable frame 204 is sleeved on the surface of the first guide rod 203. The telescopic rod 205, which is connected to the movable frame 204, is connected to the bottom surface of the feeding frame 201. Two push plates 206 are connected to the ends of the movable frame 204. When the movable frame 204 is subjected to a force, it can slide on the surface of the first guide rod 203, which can limit the movement direction of the movable frame 204 and thus maintain the stability of the movable frame 204 during movement.
[0029] Furthermore, the loading rack 201 is equipped with two partitions that are level with the partitions of the baking rack 105, and two push plates 206 are respectively attached to the upper surfaces of the two partitions of the loading rack 201. When the telescopic rod 205 retracts, it can drive the movable frame 204 to move laterally towards the loading rack 201. The lateral movement of the movable frame 204 can drive the push plates 206 to move laterally. When the push plates 206 move laterally, they can drive the alloy placement racks 3 on the surfaces of the two partitions of the loading rack 201 to move towards the surfaces of the two partitions of the baking rack 105.
[0030] Furthermore, the fixing component 4 includes a slot 401, a fixing hole 402, a mounting plate 403, a bearing 404, a screw 405, a movable block 406, a second guide rod 407, a docking rod 408, and an insert rod 409. The side surface of the alloy placement rack 3 is provided with a slot 401, the surface of the feeding rack 201 is provided with a fixing hole 402, the side surface of the feeding rack 201 is connected to the mounting plate 403, the side surface of the mounting plate 403 is fitted with a bearing 404, the inside of the bearing 404 is connected to a screw 405, the surface of the screw 405 is fitted with a threaded movable block 406, the inside of the movable block 406 is connected to a second guide rod 407 connected to the mounting plate 403, the side surface of the movable block 406 is connected to a docking rod 408, and the side surface of the docking rod 408 is connected to two sets of insert rods 409. Under the limiting action of the second guide rod 407 on the movable block 406, when the screw 405 rotates, it can drive the movable block 406 to move longitudinally through the threaded connection. The longitudinal movement of the movable block 406 can drive the insertion rod 409 to move longitudinally through the docking rod 408. When the insertion rod 409 is inserted into the slot 401 and the fixing hole 402, the position of the alloy placement bracket 3 can be fixed.
[0031] Furthermore, the spacing between the two inserts 409 is the same as the spacing between the two partitions of the baking rack 105.
[0032] Furthermore, the feeding assembly 5 includes two sets of transmission belts, and the heights of these two sets of transmission belts are respectively level with the heights of the two partitions of the baking rack 105. When the alloy placement rack 3 on the surface of the partition of the baking rack 105 is compressed, it can move to the two sets of roller conveyor belts of the feeding assembly 5. When the roller conveyor belts are running, they can drive the alloy placement rack 3 to be conveyed.
[0033] When using this alloy baking device, first place the two alloy placement racks 3 on the two partition surfaces of the feeding rack 201 and place the alloy product on the surface of the alloy placement rack 3. Then, the telescopic rod 205 can be operated. When the telescopic rod 205 retracts, it can drive the movable rack 204 to slide laterally on the surface of the first guide rod 203. When the movable rack 204 slides laterally, it can drive the two push plates 206 to move laterally. The lateral movement of the two push plates 206 can push the alloy placement rack 3 on the surface of the feeding rack 201 to move laterally. When the alloy placement rack 3 moves laterally to the surface of the baking rack 105, and the alloy placement rack 3 drives the slot 401 to move directly below the fixing hole 402, the screw 405 can be rotated. When the screw 405 rotates, it drives the movable block 406 to move downward. When the movable block 406 moves downward, it can drive the insertion rod 409 to move downward through the docking rod 408. When the insertion rod 409 moves downward and passes through the slot 401 and the fixing hole 402, the position of the alloy placement rack 3 can be fixed.
[0034] Then, when the drive unit 106 runs, it can drive the baking rack 105 to slide the alloy placement rack 3 on the surface of the guide rail 103. After the baking rack 105 drives the alloy placement rack 3 to slide into the interior of the baking oven 101, the cabinet door 104 is closed. Then, the alloy products on the surface of the alloy placement rack 3 are baked by the heating unit 102.
[0035] During this process, two alloy placement racks 3 are placed on the two partition surfaces of the loading rack 201, and alloy products are placed on the surface of the alloy placement racks 3.
[0036] After baking, the drive unit 106 drives the baking rack 105 to reset on the surface of the guide rail 103. Then, the screw 405 can be rotated in the opposite direction. When the screw 405 rotates in the opposite direction, it drives the insertion rod 409 to move upward through the movable block 406 and the docking rod 408. The insertion rod 409 moves upward to the outside of the slot 401 and the fixing hole 402. Then, the telescopic rod 205 can be run again. When the telescopic rod 205 retracts, it pushes the alloy placement racks 3 on the surface of the two alloy placement racks 3 to move laterally through the movable frame 204 and the two push plates 206. When the two sets of unbaked alloy placement racks 3 move laterally, they can push the two baked alloy placement racks 3 to move laterally. When the two baked alloy placement racks 3 move laterally to the surface of the two conveyor belts of the unloading assembly 5, they can be conveyed. When the two sets of unbaked alloy placement racks 3 move laterally to the surface of the baking rack 105 and drive the slot 401 to coincide with the fixing hole 402, they are then fixed again by the fixing assembly 4. The same steps are then used for baking and unloading.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An alloy baking apparatus, comprising a baking assembly (1), characterized in that: The baking assembly (1) is equipped with a feeding assembly (2) on its side surface. The feeding assembly (2) is provided with an alloy placement rack (3) for placing alloy products. The baking assembly (1) is equipped with a fixing assembly (4) for fixing the alloy placement rack (3). The other side of the baking assembly (1) is provided with a feeding assembly (5) for discharging materials. The baking assembly (1) includes a baking oven (101), a heating element (102), a guide rail (103), a cabinet door (104), a baking rack (105), and a drive unit (106). The opening of the baking oven (101) is equipped with a cabinet door (104). The bottom and side walls of the inner wall of the baking oven (101) are equipped with a heating element (102). The interior of the baking oven (101) is connected to a guide rail (103) extending to the outside. The upper surface of the guide rail (103) is equipped with a baking rack (105). The bottom side of the baking rack (105) is equipped with a drive unit (106) connected to the guide rail (103).
2. The alloy baking apparatus according to claim 1, characterized in that: The baking rack (105) is provided with two horizontally arranged partitions.
3. The alloy baking apparatus according to claim 2, characterized in that: The feeding assembly (2) includes a feeding rack (201), a side frame (202), a first guide rod (203), a movable frame (204), a telescopic rod (205), and a push plate (206). The feeding rack (201) is connected to the side surface of the guide rail (103). The side surface of the feeding rack (201) is connected to the side frame (202). The side surface of the side frame (202) is connected to the first guide rod (203) connected to the feeding rack (201). The surface of the first guide rod (203) is fitted with the movable frame (204). The bottom side surface of the feeding rack (201) is connected to the telescopic rod (205) connected to the movable frame (204). The end of the movable frame (204) is connected to two push plates (206).
4. The alloy baking apparatus according to claim 3, characterized in that: The feeding rack (201) is provided with two partitions that are level with the partitions of the baking rack (105), and the two push plates (206) are respectively attached to the upper surfaces of the two partitions of the feeding rack (201).
5. The alloy baking apparatus according to claim 4, characterized in that: The fixing component (4) includes a slot (401), a fixing hole (402), a mounting plate (403), a bearing (404), a screw (405), a movable block (406), a second guide rod (407), a docking rod (408), and a plug rod (409). The side surface of the alloy placement rack (3) is provided with a slot (401), and the surface of the feeding rack (201) is provided with a fixing hole (402). The side surface of the feeding rack (201) is connected to a mounting plate (403). A bearing (404) is fitted onto the side surface of (403). A screw (405) is connected through the inside of the bearing (404). A threaded movable block (406) is fitted onto the surface of the screw (405). A second guide rod (407) connected to the mounting plate (403) is connected through the inside of the movable block (406). A docking rod (408) is connected to the side surface of the movable block (406). Two sets of insert rods (409) are connected to the side surface of the docking rod (408).
6. The alloy baking apparatus according to claim 5, characterized in that: The distance between the two inserts (409) is the same as the distance between the two partitions of the baking rack (105).
7. The alloy baking apparatus according to claim 3, characterized in that: The feeding assembly (5) includes two sets of transmission belts, and the heights of the two sets of transmission belts are respectively level with the heights of the two partitions of the baking rack (105).